CN102661700B - Detection apparatus of long stroke leading screw installation precision and application method thereof - Google Patents

Detection apparatus of long stroke leading screw installation precision and application method thereof Download PDF

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CN102661700B
CN102661700B CN201210077977.4A CN201210077977A CN102661700B CN 102661700 B CN102661700 B CN 102661700B CN 201210077977 A CN201210077977 A CN 201210077977A CN 102661700 B CN102661700 B CN 102661700B
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lead screw
axis
screw
leading screw
gantry
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CN102661700A (en
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孙健
栾伯才
孙高平
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Yangzhou Economic Development Cultural Tourism Group Co ltd
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Jiangsu Yangli CNC Machine Tool Co Ltd
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Abstract

一种长行程丝杠安装精度的检测装置及其使用方法。涉及数控转塔冲床、数控激光切割机工作台驱动丝杠的检测装置及其使用方法。提供了一种在顺应自然法则的前提下,能够准确获取检测数据,进而提高产品安装精度的长行程丝杠安装精度的检测装置及其使用方法。所述丝杠活动连接在机架上,所述机架上设有与所述丝杠平行的一对Y向导轨,所述丝杠上连接有丝杠螺母,所述检测装置包括龙门架、X轴导轨、X轴滑块、表一和表二;本发明的使用方法,按以下步骤进行:1)将所述检测装置安装至所述一对Y向导轨上;2)将所述丝杠螺母运动至所述丝杠的中间位置;3)挠度克服;4)一端检测;5)另一端检测;6)完毕。

A detection device for the installation accuracy of a long-stroke lead screw and a method for using the same. The invention relates to a detection device and a use method of a numerically controlled turret punching machine and a numerically controlled laser cutting machine workbench driving screw. Provided are a long-stroke lead screw installation accuracy detection device and a use method thereof that can accurately acquire detection data on the premise of conforming to natural laws, thereby improving product installation accuracy. The lead screw is movably connected on the frame, the frame is provided with a pair of Y guide rails parallel to the lead screw, the lead screw is connected with a lead screw nut, and the detection device includes a gantry, X-axis guide rails, X-axis sliders, Table 1 and Table 2; the use method of the present invention is carried out according to the following steps: 1) Install the detection device on the pair of Y-guided rails; 2) Install the wire The rod nut moves to the middle position of the lead screw; 3) The deflection is overcome; 4) One end is detected; 5) The other end is detected; 6) Finished.

Description

A kind of using method of pick-up unit of long stroke leading screw installation accuracy
Technical field
The present invention relates to long stroke mother lead screw line detector and using method thereof, relate in particular to pick-up unit and the using method thereof of NC turret punch machine, numerical control laser cutter worktable driving leading screw.
Background technology
The feeding table of digital control plate processing equipment, worktable adopt long stroke leading screw to drive upper beam walking, and the installation accuracy of leading screw directly determines the precision of processing.Long stroke leading screw is due to the factor of its deadweight, and middle part there will be deflection deformation, and the deflection deformation producing because conducting oneself with dignity, in the time of work, due to the reverse support effect of feed screw nut, can not form any harmful effect to complete machine operation and machining precision.But for high precision machine tool, the depth of parallelism of the axis of leading screw and both sides Y-direction guide rail requires very high, and this is also an important indicator guaranteeing machine mass.
In whole machine installation process, while detecting leading screw and both sides guide rail parallelism, the deflection deformation of leading screw can produce serious influence to testing result, makes the result detecting can not correctly reflect depth of parallelism index.Reason is that two side rails rigidity are high, and leading screw is owing to being two end supports structure, makes middle part there will be deflection deformation.Cubing is to be generally detachably connected on guide rail, and limit walking, frontier inspection are surveyed, and the Z-direction height at the two ends of leading screw side bus will be higher than middle Z-direction height, is difficult to obtain accurately the result of detection.
In association area, State Bureau in " CN201007640Y, the quick leading screw generatrix check tool of 2008.1.16. bulletin; the disclosed CN102322787A of 2012.1.16., measure new method and the special dial holder of leading screw to the bed ways depth of parallelism; " two patent documentations, disclose comparatively close technological means.Adopt the mode simultaneously leading screw top bus, side bus being detected to obtain position degree (depth of parallelism) data of bus with respect to guide rail.
The common feature of this two case is to have ignored leading screw because of the sagging distortion that amount of deflection produces, and adopts the technological means of above-mentioned two documents, and short leading screw is detected and can meet request for utilization.But during long stroke leading screw is detected, while there is certain deflection deformation amount due to long stroke leading screw, be difficult to obtain side bus parameter accurately.
Summary of the invention
The present invention is directed to above problem, provide a kind of under the prerequisite of rule that complies with the nature, can detect data by Obtaining Accurate, and then improve pick-up unit and the using method thereof of the long stroke leading screw installation accuracy of product installation accuracy.
Technical scheme of the present invention is: described leading screw is movably connected in frame, described frame is provided with a pair of Y-direction guide rail parallel with described leading screw, on described leading screw, be connected with feed screw nut, described pick-up unit comprises portal frame, X-axis guide rail, X-axis slide block, table one and table two;
Two foot sections of described portal frame are not movably connected by Y-axis slide block and described Y-direction guide rail;
Described X-axis guide rail is fixedly connected on the side of described portal frame support body, described X-axis guide rail level;
Described X-axis slide block is movably connected on described X-axis guide rail;
Described table one is removably connected on the side of described portal frame support body, the position for detection of described X-axis slide block in X-direction;
Described table two is removably connected on described X-axis slide block, for detection of the depth of parallelism between described leading screw side bus and described Y-direction guide rail.
Also comprise X-axis slide-driving device, described X-axis slide-driving device comprises Timing Belt, synchronous pulley and synchronous bracket; The end face that described synchronous pulley has is a pair of, be arranged on described portal frame support body; Described Timing Belt is arranged between described a pair of synchronous pulley; One end of described synchronous bracket is fixedly connected with described Timing Belt, the other end is fixedly connected with described X-axis slide block.
Also comprise leading screw supporting mechanism, described leading screw supporting mechanism is screw jack or hydraulic jack; For overcoming the amount of deflection of described leading screw.
Using method of the present invention, carry out according to the following steps:
1), described pick-up unit is mounted on described a pair of Y-direction guide rail;
2), described feed screw nut is moved to the centre position of described leading screw;
3), amount of deflection overcomes; Described jacking mechanism is arranged on to the below of optional position, described leading screw middle part, any side of described feed screw nut; Then utilize described table one or table two to detect the Up Highway UHW of described leading screw, by the regulating action of described leading screw supporting mechanism, until the Up Highway UHW level of described leading screw;
4), one end is detected; Described portal frame is arranged on to one end of leading screw, reconciliation statement two contacts the side bus of described leading screw, and reconciliation statement one contacts the side of described X-axis slide block simultaneously; Operate immediately described portal frame to the operation of feed screw nut direction, until arrive the end of this one end towards described feed screw nut;
5), the other end detects; Utilize described X-axis slide-driving device to drive described X-axis slide block to move toward the outer side, to dodge described feed screw nut; Then operate the other end motion of described portal frame to described leading screw, cross after described feed screw nut, utilize described X-axis slide-driving device to drive described X-axis slide block to reset, continue the distal movement towards the described other end;
6), complete.
In applied environment of the present invention, the mutual precision of a pair of Y-direction guide rail, You Qian road manufacturing procedure ensures (be mounted to respectively after frame, completing the processing of two side rails in clamped one time), this provides the guarantee of benchmark to follow-up detection.The bipod of portal frame removably connects by Y-axis slide block and both sides Y-direction guide rail respectively, is guaranteeing under the prerequisite of Y-axis slide block and guide rail quality of fit, and the portal frame verticality with respect to Y-direction guide rail in service has guarantee.
In the situation that possessing above-mentioned basis, the table two on portal frame can become detection " benchmark "; But, during due to the two ends of feed screw nut in long stroke leading screw in leading screw, be difficult to obtain the installation accuracy of leading screw, therefore when this case operates, feed screw nut is moved to the medium position of leading screw, thereby can obtain exactly the positional precision at both ends, location parameter when this installs regulating is of great importance; Like this, just need segmentation to detect.For unlikely forfeiture precision in segmentation detects, this case has increased again the table one for appraising and deciding table two reference position, so just can guarantee that the X axis coordinate position of table two in two ends are detected is consistent, and then can guarantee accuracy of detection.
In addition, the deflection deformation of leading screw is inevitable, especially when stroke is longer, deflection is larger, although this deflection can not exert an influence to machining precision, running precision, but accuracy of detection is had to larger impact, because the side bus of distortion is sagging curve in Z-axis direction, table two is difficult to obtain side bus data in continuous walking.Therefore realizing before aforementioned means, this case need be set up the step that amount of deflection overcomes, to obtain to greatest extent the depth of parallelism parameter of real side bus and guide rail.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention,
Fig. 2 is A-A cut-open view in Fig. 1,
Fig. 3 is stereoscopic-state figure of the present invention;
In figure, 1 is frame, the 2nd, and Y-direction guide rail, the 3rd, Y-axis slide block, the 4th, portal frame, the 5th, X-axis slide block, the 6th, X-axis guide rail, the 7th, lead screw shaft bearing, the 8th, leading screw, the 9th, table one, the 10th, feed screw nut, the 11st, table two, the 12nd, spindle motor seat, the 13rd, synchronizing wheel input shaft, the 14th, synchronous pulley, the 15th, Timing Belt, the 16th, synchronous bracket;
X, Y, Z georeferencing coordinate in Fig. 3, are indicated.
Embodiment
The present invention is as Figure 1-3: described leading screw 8 is movably connected in frame 1 by lead screw shaft bearing 7 and spindle motor seat 12, described frame 1 is provided with a pair of Y-direction guide rail 2 parallel with described leading screw 8, on described leading screw 8, be connected with feed screw nut 10, described pick-up unit comprises portal frame 4, X-axis guide rail 6, X-axis slide block 5, table one 9 and table two 11;
Two foot sections of described portal frame 4 are not movably connected by Y-axis slide block 3 and described Y-direction guide rail 2; It should be noted that Y-direction guide rail 2, after lathe assembling, uses as beam guideway, be to use this guide rail to detect herein;
Described X-axis guide rail 6 is fixedly connected on the side of described portal frame 4 support bodys, described X-axis guide rail 6 levels, and its guide pass is towards the direction of lead screw shaft bearing 7 or the direction of spindle motor seat 12;
Described X-axis slide block 5 is movably connected on described X-axis guide rail 6;
Described table one 9 is removably connected on the side of described portal frame 4 support bodys, the position for detection of described X-axis slide block 5 in X-direction;
Described table two 11 is removably connected on described X-axis slide block 5, for detection of the depth of parallelism between described leading screw 8 side bus and described Y-direction guide rail 2.
Also comprise X-axis slide-driving device, described X-axis slide-driving device comprises Timing Belt 15, synchronous pulley 14 and synchronous bracket 16; The end face that described synchronous pulley 14 has is a pair of, be separately positioned on described portal frame 4 support bodys; Described Timing Belt 15 is arranged between described a pair of synchronous pulley 14, parallels with X-axis guide rail 6; One end of described synchronous bracket 16 is fixedly connected with described Timing Belt 15, the other end is fixedly connected with described X-axis slide block 5.
The technological means that the present invention realizes above-mentioned X-axis slide-driving device has electronic and manual two kinds of forms, because the amplitude that drives X-axis slide block 5 to move is little, and it is less to load, adopt manual driver plate or motorized motions form at synchronizing shaft input shaft 13 places of synchronizing wheel 14.
Also comprise leading screw supporting mechanism, described leading screw supporting mechanism is screw jack or hydraulic jack; For overcoming the amount of deflection of described leading screw.
Using method of the present invention, carry out according to the following steps:
1), described pick-up unit is mounted on described a pair of Y-direction guide rail 2;
2), described feed screw nut 10 is moved to the centre position of described leading screw 8; Centre position herein not centered by point;
3), amount of deflection overcomes; Described jacking mechanism is arranged on to the below of optional position, described leading screw middle part, any side of described feed screw nut 10; Then utilize the Up Highway UHW of described table one 9 or the described leading screw 8 of table two 11 detection, by the regulating action of described leading screw supporting mechanism, until the Up Highway UHW level of described leading screw 8; " leading screw middle part " in this paragraph also not centered by point; In addition, can multiple strong points be set according to the length of leading screw;
4), one end is detected; Described portal frame 4 is arranged on to one end of leading screw 8, the side bus of the described leading screw 8 of reconciliation statement 2 11 contact, the side of the described X-axis slide block of reconciliation statement one 9 contact simultaneously; Operate immediately described portal frame to feed screw nut 10 direction operations, until arrive the end of this one end towards described feed screw nut 10; Being equivalent to spindle motor seat 12 from Fig. 1 is starting point, and the upper side of feed screw nut 10 is terminal, completes this " one end detection ";
5), the other end detects; Utilize described X-axis slide-driving device to drive (generalized case is the direction of this side of the being convenient to dodge) motion toward the outer side of described X-axis slide block 5, to dodge described feed screw nut 10; Then operate the other end motion of described portal frame 4 to described leading screw 8, cross after described feed screw nut 10, utilize described X-axis slide-driving device to drive described X-axis slide block 5 to reset, continue the distal movement towards the described other end; Being equivalent to the downside from feed screw nut 10 from Fig. 1 is starting point, and lead screw shaft bearing 7 is terminal, completes this " other end detection ";
6), complete.
The length of X-axis guide rail 6 is generally the 1/2-1/3 of portal frame 4 width, termination be located at portal frame 4 mid point or near, setting party to, determine according to operationlocation or operating personnel's custom.
The direction detecting is also determined according to testing staff's operating habit, as above-mentioned steps 4,5, is equivalent in Fig. 1 from top to bottom, also can be from bottom to top.

Claims (1)

1.一种长行程丝杠安装精度的检测装置的使用方法,所述丝杠活动连接在机架上,所述机架上设有与所述丝杠平行的一对Y向导轨,所述丝杠上连接有丝杠螺母,所述检测装置包括龙门架、X轴导轨、X轴滑块、表一和表二;1. A method for using a detection device for installation accuracy of a long-stroke lead screw, the lead screw is movably connected on a frame, and the frame is provided with a pair of Y guide rails parallel to the lead screw, the A lead screw nut is connected to the lead screw, and the detection device includes a gantry, an X-axis guide rail, an X-axis slide block, Table 1 and Table 2; 所述龙门架的两脚部分别通过Y轴滑块与所述Y向导轨活动相连;The two feet of the gantry are respectively connected to the Y-guiding rail through Y-axis sliders; 所述X轴导轨固定连接在所述龙门架架体的侧面,所述X轴导轨水平;The X-axis guide rail is fixedly connected to the side of the gantry frame body, and the X-axis guide rail is horizontal; 所述X轴滑块活动连接在所述X轴导轨上;The X-axis slider is movably connected to the X-axis guide rail; 所述表一可拆卸连接于所述龙门架架体的侧面上,用于检测所述X轴滑块在X轴方向上的位置;The meter 1 is detachably connected to the side of the gantry frame body, and is used to detect the position of the X-axis slider in the X-axis direction; 所述表二可拆卸连接于所述X轴滑块上,用于检测所述丝杠侧母线与所述Y向导轨之间的平行度;The meter 2 is detachably connected to the X-axis slider, and is used to detect the parallelism between the lead screw side busbar and the Y-guiding rail; 还包括X轴滑块驱动装置,所述X轴滑块驱动装置包括同步带、同步带轮和同步支架;所述同步带轮具有一对、设置在所述龙门架架体的顶面;所述同步带设置在所述一对同步带轮之间;所述同步支架的一端固定连接所述同步带、另一端固定连接所述X轴滑块;It also includes an X-axis slider driving device, the X-axis slider driving device includes a synchronous belt, a synchronous pulley and a synchronous bracket; the synchronous pulley has a pair and is arranged on the top surface of the gantry frame body; the The synchronous belt is arranged between the pair of synchronous pulleys; one end of the synchronous bracket is fixedly connected to the synchronous belt, and the other end is fixedly connected to the X-axis slider; 还包括丝杠支撑机构,所述丝杠支撑机构为螺旋千斤顶或液压千斤顶;用于克服所述丝杠的挠度;It also includes a screw support mechanism, which is a screw jack or a hydraulic jack; used to overcome the deflection of the screw; 其特征在于,按以下步骤进行:It is characterized in that, proceed as follows: 1)、将所述检测装置安装至所述一对Y向导轨上;1) Install the detection device on the pair of Y guide rails; 2)、将所述丝杠螺母运动至所述丝杠的中间位置;2) Move the lead screw nut to the middle position of the lead screw; 3)、挠度克服;将所述丝杠支撑机构设置在所述丝杠中部任意位置的下方、所述丝杠螺母的任意一侧;然后利用所述表一或表二检测所述丝杠的上母线,通过所述丝杠支撑机构的调节作用,直至所述丝杠的上母线水平;3) To overcome the deflection; set the screw support mechanism below any position in the middle of the screw and on any side of the screw nut; then use the table 1 or table 2 to detect the The upper busbar is adjusted until the upper busbar of the lead screw is horizontal through the adjustment of the screw support mechanism; 4)、一端检测;将所述龙门架设置在丝杠的一端,调节表二接触所述丝杠的侧母线,同时调节表一接触所述X轴滑块的侧面;随即操作所述龙门架向丝杠螺母方向运行,直至到达该一端朝向所述丝杠螺母的尽头;4) One-end detection; set the gantry at one end of the lead screw, adjust meter 2 to contact the side bus bar of the lead screw, and adjust meter 1 to contact the side of the X-axis slider; then operate the gantry Run towards the lead screw nut until you reach the end of the end towards said lead screw nut; 5)、另一端检测;利用所述X轴滑块驱动装置驱动所述X轴滑块朝向外侧运动,以避让所述丝杠螺母;然后操作所述龙门架向所述丝杠的另一端运动,越过所述丝杠螺母后,利用所述X轴滑块驱动装置驱动所述X轴滑块复位,继续朝向所述另一端的远端运动;5) Detection at the other end; use the X-axis slider driving device to drive the X-axis slider to move outward to avoid the screw nut; then operate the gantry to move to the other end of the screw , after passing over the screw nut, use the X-axis slider driving device to drive the X-axis slider to reset, and continue to move toward the distal end of the other end; 6)、完毕。6), finished.
CN201210077977.4A 2012-03-22 2012-03-22 Detection apparatus of long stroke leading screw installation precision and application method thereof Active CN102661700B (en)

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CN108534724B (en) * 2018-05-04 2024-04-12 苏州市职业大学 Device for automatically detecting elevator installation accuracy
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Denomination of invention: The usage method of a detection device for the installation accuracy of a long stroke lead screw

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