CN102657859A - Method for producing avian influenza vaccine by using cells cultured by spherical microcarrier bioreactor - Google Patents

Method for producing avian influenza vaccine by using cells cultured by spherical microcarrier bioreactor Download PDF

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CN102657859A
CN102657859A CN2012101550832A CN201210155083A CN102657859A CN 102657859 A CN102657859 A CN 102657859A CN 2012101550832 A CN2012101550832 A CN 2012101550832A CN 201210155083 A CN201210155083 A CN 201210155083A CN 102657859 A CN102657859 A CN 102657859A
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cell
avian influenza
bird flu
virus
microcarrier
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陈瑞爱
徐家华
施维松
张冬霞
汤钦
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Guangdong Dahuanong Animal Health Products Co ltd
Zhaoqing Dahuanong Biological Pharmaceutical Co Ltd
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Guangdong Dahuanong Animal Health Products Co ltd
Zhaoqing Dahuanong Biological Pharmaceutical Co Ltd
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Abstract

The invention provides a method for producing an avian influenza vaccine by using cells cultured by a spherical microcarrier bioreactor. The method comprises the following steps of: selecting seed cells; passaging cells reproduced in a spinner bottle; harvesting the cells in the spinner bottle; inoculating the cells; culturing the inoculated cells in the bioreactor; inoculating avian influenza virus; reproducing the avian influenza virus; collecting avian influenza virus liquid; inactivating the avian influenza virus liquid; preparing an avian influenza cell vaccine; and immunizing the avian influenza cell vaccine. By the method, the defects that the avian influenza vaccine produced by the traditional process is long in production period, large in inter-batch difference, high in endotoxin content and influenced by the supply of embryo eggs, and a tablet carrier is difficult to amplify are overcome; and the prepared avian influenza vaccine product is small in inter-batch difference, free from bacterial pollution, low in endotoxin content and formaldehyde content, stable in quality and short in the production period, and the tablet carrier is easy to amplify.

Description

Utilize the method for spherical microcarrier bioreactor culture cells produce avian influenza vaccine
Technical field
The present invention relates to the avian influenza vaccine technical field, particularly, relate to the method for utilizing spherical microcarrier bioreactor culture cells produce avian influenza vaccine.
Background technology
Past, China was always through Embryo Gallus domesticus cultivating and producing influenza vaccines.Need consume a large amount of Embryo Gallus domesticus because Embryo Gallus domesticus is produced influenza vaccines, the production cycle is long, is prone to pollute; Be not easy to control; And every fertilized eggs once can only inject a virus strains, and therefore this production method efficient is very low, is unfavorable for tackling large-scale flu outbreak.
Be that substrate prepares vaccine and has no exogenous factor and pollute, be easy to large-scale production, can keep advantages such as virus antigen is stable preferably with the mammalian cell.But, only rely on the amount of animal cell culture production virus limited, therefore the carrier culture technique is applied to the production of avian influenza vaccine, will not only keep the advantage of cell culture but also overcome the limited shortcoming of its production output undoubtedly.Spherical microcarrier is widely used in the bio-pharmaceuticals industry.Using spherical microcarrier cultured cell breeding bird flu virus to produce vaccine has the following advantages: 1) the product differences between batches are little; 2) no bacteria pollution, the product endotoxin content is low; 3) during the product deactivation, the formaldehyde use amount is low, so the product content of formaldehyde is also low; 4) constant product quality stress be little behind the chicken immune vaccine; 5) with short production cycle; 6) be easy to amplify; 7) influence that not supplied by the embryo egg.
Summary of the invention
For this reason, the invention provides a kind of method of utilizing spherical microcarrier bioreactor culture cells produce avian influenza vaccine.This method overcomes traditional handicraft and produces avian influenza vaccine, and the influence that the production cycle is long, differences between batches are big, endotoxin content is high, supplied by the embryo egg also overcomes the influence that chip carrier is difficult to amplify.The avian influenza virus vaccine product differences between batches of preparation are little, no bacteria pollution, and the product endotoxin content is low, and the product content of formaldehyde is also low, and steady quality is with short production cycle, is easy to amplify.
Technical scheme of the present invention is following: utilize the method for spherical microcarrier bioreactor culture cells produce avian influenza vaccine, comprise following concrete steps
1: select to import needed kind of cell MDCK of carrier or Vero;
2: the method that the rolling bottle propagated cell goes down to posterity: at first 1 selected kind of cell of recovery step about growth 48h, goes down to posterity according to the ratio of 1:4 in the cell bottle of T225; Passing to 1 15L rolling bottle to the cell in 4 T225 cell bottles that cover with cell then cultivates; Carrying out passage according to the ratio of 1:4 or 1:3 about 48 hours cultivates;
3: the cell in the results rolling bottle: step 2 gained cell with PBS washing 2-3 time, is added the digestion of pancreas enzyme-EDTA solution then; The 15L rolling bottle adds 100-150ml pancreas enzyme-EDTA solution, and the rolling bottle of other type adds the digestion of pancreas enzyme-EDTA solution, collecting cell then according to similar ratio;
4: behind the cell counting of results, add the ratio of 5-20 cell according to each microcarrier and carry out cell inoculation; Add 2-10 gram microcarrier in every liter of culture medium;
5: the bioreactor culture inoculating cell:
The culture medium of bioreactor culture cell is MEM (Hyclone); The serum working concentration is 7-10%; CO 2Ventilation is 5-10%; Dissolved oxygen amount is the saturated dissolved oxygen amount of the solution of 40-60%; Temperature is 37 ℃; Mixing speed is 30-55 rev/min, and pH is 6.8-7.4; The above microcarrier of 90-95% can reach the requirement of inoculation bird flu virus during 48-72h behind the cell inoculation;
6: after step 5 cultured cells reaches the requirement of inoculation bird flu virus, the inoculation bird flu virus, method is following:
6.1) clean microcarrier: deposition covers with the microcarrier of cell earlier, cleans microcarrier with PBS then;
6.2) virus inoculation: add bird flu virus-MEM solution then and carry out virus inoculation, the volume of culture medium is the volume 1/4-1 of bioreactor work in the virus inoculation process, and virus inoculation dosage is 0.00001-1.0MIO, increase serum not in the seeded process;
6.3) hatch bird flu virus and cell: after the bird flu virus inoculation; In bioreactor, supply the needed culture medium of bioreactor operate as normal; In the process that bird flu virus and cell are hatched; Stir microcarrier gently cell is fully contacted with bird flu virus, mixing speed is 30-45 rev/min, and bird flu virus and cell incubation time are 0.5-10 hour;
7: bird flu virus propagative viruses propagating culture medium is MEM (Hyclone); CO 2Ventilation is 5-10%; Dissolved oxygen amount is the saturated dissolved oxygen amount of the solution of 40-60%; Temperature is 37 ℃; Mixing speed is 30-45 rev/min, and pH is 6.5-7.2; The time of virus breeding is 24-72h;
8: centrifugal collection step 7 gained avian influenza venom, centrifugal speed is 3000-4500 rev/min, centrifugation time is 20-30 minute;
9: the bird flu virus in the inactivation step 8 gained avian influenza venom
Use the formalin-inactivated bird flu virus, the formaldehyde final concentration of adding is 0.01%-0.2%, and the time of deactivation is 24 hours, and the temperature of deactivation is 15-37 ℃; In the process of deactivation, stir and make formaldehyde and viral mixing;
10: prepare the bird flu cell vaccine according to conventional method then; Promptly according to oil phase: water is that the volume ratio of 2:1 prepares vaccine; Earlier carry out sterilization treatment to oil phase, slowly pour the avian influenza venom of step 9 gained complete inactivation in the stirring oil phase then, emulsifying makes vaccine;
11: the SPF chicken of bird flu cell vaccine immunity 21 ages in days, immunizing dose is 0.3ml, immunity was taken a blood sample respectively and is measured the titre (HI) of anti-avian influenza specific antibody in the serum in back 14 days, 21 days.
Preferably, in the step 6.3, bird flu virus and cell incubation time were not less than 1 hour;
Preferably, in the step 7, in the virus breeding process, when the virus breeding medium pH be lower than 6.5 or bird flu virus HA valency be higher than 9.0, with regard to removable parts solution.
Said microcarrier is Cytodex I or hyclone.
Beneficial effect of the present invention is: the method for the spherical microcarrier bioreactor culture of utilization according to the invention cells produce avian influenza vaccine; Bird flu virus titre (HA) is not less than 9.0; Than the method for conventional cell breeding bird flu virus, bird flu virus titre (HA) has improved and has been not less than 2 times; Produce avian influenza vaccine with traditional Embryo Gallus domesticus and compare, the production cycle shortens over half, is a method that is worthy of popularization.
The specific embodiment
Embodiment 1: microcarrier bioreactor suspension culture breeding H5 subtype avian influenza inactivated vaccine
1: select to import needed kind of cell MDCK of carrier;
2: the method that the rolling bottle propagated cell goes down to posterity: at first 1 selected kind of cell MDCK of recovery step about growth 48h, goes down to posterity according to the ratio of 1:4 in the cell bottle of T225; Passing to 1 15L rolling bottle to the cell in 4 T225 cell bottles that cover with cell then cultivates; Carrying out passage according to the ratio of 1:3 about 48 hours cultivates; The culture medium of using in this process is MEM, and serum is hyclone, and use amount is 7%;
3: the cell in the results rolling bottle: with PBS washing 2-3 time, adding concentration then is 0.25% pancreas enzyme-EDTA solution 125ml digestion, collecting cell with step 2 gained cell;
4: behind the cell counting of results, the microcarrier of selecting for use is Cytodex I, adds the ratio of 5-20 cell according to each microcarrier and carries out cell inoculation; Add 4 gram microcarriers in every liter of culture medium;
5: the condition of bioreactor culture cell is:
Select the NBS bioreactor of 7.5L for use, its working volume is 5L, and the culture medium of cultured cell is MEM (Hyclone); The serum working concentration is 10%; CO 2Ventilation is 10%; Dissolved oxygen amount is 40% the saturated dissolved oxygen amount of solution; Temperature is 37 ℃; Mixing speed is 40 rev/mins, and pH is 6.8; The cell culture time is 64h, and overgrowing with cell above the microcarrier more than 90% just can virus inoculation;
6: after step 5 cultured cells reaches the requirement of inoculation bird flu virus, the inoculation bird flu virus, method is following:
6.1) clean microcarrier: deposition covers with the microcarrier of cell earlier, cleans microcarrier with PBS then;
6.2) virus inoculation: add bird flu virus-MEM solution then and carry out virus inoculation, the volume of culture medium is the volume 1/4-1 of bioreactor work in the virus inoculation process, and virus inoculation dosage is 0.01MIO, increase serum not in the seeded process;
6.3) hatch bird flu virus and cell: after the bird flu virus inoculation; In bioreactor, supply the needed culture medium of bioreactor operate as normal; In the process that bird flu virus and cell are hatched; Stir microcarrier gently cell is fully contacted with bird flu virus, mixing speed is 40 rev/mins, and bird flu virus and cell incubation time are 2 hours;
7: bird flu virus propagative viruses propagating culture medium is MEM (Hyclone); CO 2Ventilation is 10%; Dissolved oxygen amount is 60% the saturated dissolved oxygen amount of solution; Temperature is 37 ℃; Mixing speed is 45 rev/mins, and pH is 7.2; The time of virus breeding is 56h;
8: centrifugal collection step 7 gained avian influenza venom, centrifugal speed is 3000 rev/mins, centrifugation time is 30 minutes; Its avian influenza venom harvest yield is 12L, and the HA valency is greater than 9.0;
9: the bird flu virus in the inactivation step 8 gained avian influenza venom
Use the formalin-inactivated bird flu virus, the formaldehyde final concentration of adding is 0.01%, and the time of deactivation is 24 hours, and the temperature of deactivation is 37 ℃; In the process of deactivation, stir and make formaldehyde and viral mixing;
10: prepare the bird flu cell vaccine according to conventional method then; Promptly according to oil phase: water is that the volume ratio of 2:1 prepares vaccine; Earlier carry out sterilization treatment to oil phase, slowly pour the avian influenza venom of step 9 gained complete inactivation in the stirring oil phase then, emulsifying makes vaccine;
11: the SPF chicken of bird flu cell vaccine immunity 21 ages in days, immunizing dose is 0.3ml, immunity was taken a blood sample respectively and is measured the titre (HI) of anti-avian influenza specific antibody in the serum in back 14 days, 21 days.Its result (like table 1) shows, 14 days average ACs greater than 5.0,21 days average antibody titer (HI) greater than 7.5,28 days average antibody titer (HI) greater than 8.0.
The antibody situation of change of table 1:SPF chicken inoculation H5 subtype avian influenza cell inactivated vaccine
Figure BDA00001652661600051
Figure BDA00001652661600061
Embodiment 2: microcarrier suspension culture breeding H9 subtype avian influenza virus
1: select to import needed kind of cell MDCK of carrier;
2: the method that the rolling bottle propagated cell goes down to posterity: at first 1 selected kind of cell MDCK of recovery step about growth 48h, goes down to posterity according to the ratio of 1:4 in the cell bottle of T225; Passing to 1 15L rolling bottle to the cell in 4 T225 cell bottles that cover with cell then cultivates; Carrying out passage according to the ratio of 1:4 about 48 hours cultivates; The culture medium of using in this process is MEM, and serum is hyclone, and use amount is 7-10%;
3: the cell in the results rolling bottle: with PBS washing 2-3 time, adding concentration then is 0.25% pancreas enzyme-EDTA solution 125ml digestion, collecting cell with step 2 gained cell;
4: behind the cell counting of results, the microcarrier of selecting for use is hyclone, adds the ratio of 5-20 cell according to each microcarrier and carries out cell inoculation; Add 4 gram microcarriers in every liter of culture medium;
5: the condition of bioreactor culture cell is:
Select the NBS bioreactor of 7.5L for use, its working volume is 5L, and the culture medium of cultured cell is MEM (Hyclone); The serum working concentration is 7%; CO 2Ventilation is 5%; Dissolved oxygen amount is 60% the saturated dissolved oxygen amount of solution; Temperature is 37 ℃; Mixing speed is 40 rev/mins, and pH is 7.4; Incubation time is 70h;
6: after step 5 cultured cells reaches the requirement of inoculation bird flu virus, the inoculation bird flu virus, method is following:
6.1) clean microcarrier: deposition covers with the microcarrier of cell earlier, cleans microcarrier with PBS then;
6.2) virus inoculation: add bird flu virus-MEM solution then and carry out virus inoculation, the volume of culture medium is the volume 1/4-1 of bioreactor work in the virus inoculation process, and virus inoculation dosage is 0.001MIO, increase serum not in the seeded process;
6.3) hatch bird flu virus and cell: after the bird flu virus inoculation; In bioreactor, supply the needed culture medium of bioreactor operate as normal; In the process that bird flu virus and cell are hatched; Stir microcarrier gently cell is fully contacted with bird flu virus, mixing speed is 40 rev/mins, and bird flu virus and cell incubation time are 2 hours;
7: bird flu virus propagative viruses propagating culture medium is MEM (Hyclone); CO 2Ventilation is 5%; Dissolved oxygen amount is 40% the saturated dissolved oxygen amount of solution; Temperature is 37 ℃; Mixing speed is 30 rev/mins, and pH is 6.5; The time of virus breeding is 56h;
8: centrifugal collection step 7 gained avian influenza venom, centrifugal speed is 3000 rev/mins, centrifugation time is 30 minutes; Its avian influenza venom harvest yield is 15L, and the HA valency is greater than 9.0;
9: the bird flu virus in the inactivation step 8 gained avian influenza venom
Use the formalin-inactivated bird flu virus, the formaldehyde final concentration of adding is 0.01%, and the time of deactivation is 24 hours, and the temperature of deactivation is 37 ℃; In the process of deactivation, stir and make formaldehyde and viral mixing;
10: prepare the bird flu cell vaccine according to conventional method then; Promptly according to oil phase: water is that the volume ratio of 2:1 prepares vaccine; Earlier carry out sterilization treatment to oil phase, slowly pour the avian influenza venom of step 9 gained complete inactivation in the stirring oil phase then, emulsifying makes vaccine;
11: the SPF chicken of bird flu cell vaccine immunity 21 ages in days, immunizing dose is 0.3ml, immunity back 14 days, 21 days, 28 days respectively blood sampling measure the titre (HI) of anti-avian influenza specific antibody in the serum.Its result (like table 2) shows, 14 days average ACs greater than 5.0,21 days average antibody titer (HI) greater than 7.3,28 days average antibody titer (HI) greater than 8.5
The antibody situation of change of table 2:SPF chicken inoculation H9 subtype avian influenza cell inactivated vaccine
Figure BDA00001652661600071
Figure BDA00001652661600081
Above content is to combine concrete preferred implementation to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, its framework form can be flexible and changeable, can the subseries product.Just make some simple deduction or replace, all should be regarded as belonging to the scope of patent protection that the present invention is confirmed by claims of being submitted to.

Claims (4)

1. utilize the method for spherical microcarrier bioreactor culture cells produce avian influenza vaccine, it is characterized in that, comprise following concrete steps
1: select to import needed kind of cell MDCK of carrier or Vero;
2: the method that the rolling bottle propagated cell goes down to posterity: at first 1 selected kind of cell of recovery step about growth 48h, goes down to posterity according to the ratio of 1:4 in the cell bottle of T225; Passing to 1 15L rolling bottle to the cell in 4 T225 cell bottles that cover with cell then cultivates; Carrying out passage according to the ratio of 1:4 or 1:3 about 48 hours cultivates;
3: the cell in the results rolling bottle: step 2 gained cell with PBS washing 2-3 time, is added the digestion of pancreas enzyme-EDTA solution then; The 15L rolling bottle adds 100-150ml pancreas enzyme-EDTA solution, and the rolling bottle of other type adds the digestion of pancreas enzyme-EDTA solution, collecting cell then according to similar ratio;
4: behind the cell counting of results, add the ratio of 5-20 cell according to each microcarrier and carry out cell inoculation; Add 2-10 gram microcarrier in every liter of culture medium;
5: the bioreactor culture inoculating cell:
The culture medium of bioreactor culture cell is MEM (Hyclone); The serum working concentration is 7-10%; CO 2Ventilation is 5-10%; Dissolved oxygen amount is the saturated dissolved oxygen amount of the solution of 40-60%; Temperature is 37 ℃; Mixing speed is 30-55 rev/min, and pH is 6.8-7.4; The above microcarrier of 90-95% can reach the requirement of inoculation bird flu virus during 48-72h behind the cell inoculation;
6: after step 5 cultured cells reaches the requirement of inoculation bird flu virus, the inoculation bird flu virus, method is following:
6.1) clean microcarrier: deposition covers with the microcarrier of cell earlier, cleans microcarrier with PBS then;
6.2) virus inoculation: add bird flu virus-MEM solution then and carry out virus inoculation, the volume of culture medium is the volume 1/4-1 of bioreactor work in the virus inoculation process, and virus inoculation dosage is 0.00001-1.0MIO, increase serum not in the seeded process;
6.3) hatch bird flu virus and cell: after the bird flu virus inoculation; In bioreactor, supply the needed culture medium of bioreactor operate as normal; In the process that bird flu virus and cell are hatched; Stir microcarrier gently cell is fully contacted with bird flu virus, mixing speed is 30-45 rev/min, and bird flu virus and cell incubation time are 0.5-10 hour;
7: bird flu virus propagative viruses propagating culture medium is MEM (Hyclone); CO 2Ventilation is 5-10%; Dissolved oxygen amount is the saturated dissolved oxygen amount of the solution of 40-60%; Temperature is 37 ℃; Mixing speed is 30-45 rev/min, and pH is 6.5-7.2; The time of virus breeding is 24-72h;
8: centrifugal collection step 7 gained avian influenza venom, centrifugal speed is 3000-4500 rev/min, centrifugation time is 20-30 minute;
9: the bird flu virus in the inactivation step 8 gained avian influenza venom
Use the formalin-inactivated bird flu virus, the formaldehyde final concentration of adding is 0.01%-0.2%, and the time of deactivation is 24 hours, and the temperature of deactivation is 15-37 ℃; In the process of deactivation, stir and make formaldehyde and viral mixing;
10: prepare the bird flu cell vaccine according to conventional method then; Promptly according to oil phase: water is that the volume ratio of 2:1 prepares vaccine; Earlier carry out sterilization treatment to oil phase, slowly pour the avian influenza venom of step 9 gained complete inactivation in the stirring oil phase then, emulsifying makes vaccine;
11: the SPF chicken of bird flu cell vaccine immunity 21 ages in days, immunizing dose is 0.3ml, immunity was taken a blood sample respectively and is measured the titre (HI) of anti-avian influenza specific antibody in the serum in back 14 days, 21 days.
2. the method for the spherical microcarrier bioreactor culture of utilization as claimed in claim 1 cells produce avian influenza vaccine is characterized in that in the step 6.3, bird flu virus and cell incubation time were not less than 1 hour.
3. the method for the spherical microcarrier bioreactor culture of utilization as claimed in claim 1 cells produce avian influenza vaccine; It is characterized in that, in the step 7, in the virus breeding process; When the virus breeding medium pH be lower than 6.5 or bird flu virus HA valency be higher than 9.0, with regard to removable parts solution.
4. the method for the spherical microcarrier bioreactor culture of utilization as claimed in claim 1 cells produce avian influenza vaccine is characterized in that said microcarrier is Cytodex I or hyclone.
CN2012101550832A 2012-05-17 2012-05-17 Method for producing avian influenza vaccine by using cells cultured by spherical microcarrier bioreactor Pending CN102657859A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103394081A (en) * 2013-08-12 2013-11-20 黑龙江省百洲生物工程有限公司 Method for producing avian influenza vaccine by using WAVE bioreactor
CN103773741A (en) * 2012-10-18 2014-05-07 辽宁成大生物股份有限公司 Method for preparing influenza vaccine by using cage type ventilating and stirring bioreactor
CN104046588A (en) * 2014-06-20 2014-09-17 马忠仁 Micro-carrier culture method of bioreactor of MDCK (Madin Darby Canine Kidney) cells and application thereof
CN104073470A (en) * 2014-06-30 2014-10-01 中国农业科学院上海兽医研究所 Spinner-flask culture method for H9N2 subtype of avian influenza virus

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CN101955915A (en) * 2010-02-01 2011-01-26 成都天邦生物制品有限公司 Method for producing influenza virus vaccine
CN102127524A (en) * 2010-12-20 2011-07-20 中山大学 Method for proliferating avian influenza viruses in bioreactor with cell carrier
CN102133398A (en) * 2010-09-15 2011-07-27 武汉中博生物股份有限公司 Method for industrially producing animal influenza vaccine by using bioreactor

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CN101818131A (en) * 2010-02-01 2010-09-01 成都天邦生物制品有限公司 Production method for influenza virus vaccines
CN101955915A (en) * 2010-02-01 2011-01-26 成都天邦生物制品有限公司 Method for producing influenza virus vaccine
CN102133398A (en) * 2010-09-15 2011-07-27 武汉中博生物股份有限公司 Method for industrially producing animal influenza vaccine by using bioreactor
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103773741A (en) * 2012-10-18 2014-05-07 辽宁成大生物股份有限公司 Method for preparing influenza vaccine by using cage type ventilating and stirring bioreactor
CN103773741B (en) * 2012-10-18 2016-07-06 辽宁成大生物股份有限公司 The method that cage air agitation bioreactor prepares influenza vaccines
CN103394081A (en) * 2013-08-12 2013-11-20 黑龙江省百洲生物工程有限公司 Method for producing avian influenza vaccine by using WAVE bioreactor
CN103394081B (en) * 2013-08-12 2015-07-29 黑龙江省百洲生物工程有限公司 WAVE wave bioreactor is utilized to produce the method for avian influenza vaccine
CN104046588A (en) * 2014-06-20 2014-09-17 马忠仁 Micro-carrier culture method of bioreactor of MDCK (Madin Darby Canine Kidney) cells and application thereof
CN104073470A (en) * 2014-06-30 2014-10-01 中国农业科学院上海兽医研究所 Spinner-flask culture method for H9N2 subtype of avian influenza virus

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Application publication date: 20120912