CN102653859A - Lifting and delivering device for automatic wafer loading and unloading of graphite boat - Google Patents
Lifting and delivering device for automatic wafer loading and unloading of graphite boat Download PDFInfo
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- CN102653859A CN102653859A CN2012101432126A CN201210143212A CN102653859A CN 102653859 A CN102653859 A CN 102653859A CN 2012101432126 A CN2012101432126 A CN 2012101432126A CN 201210143212 A CN201210143212 A CN 201210143212A CN 102653859 A CN102653859 A CN 102653859A
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 26
- 239000010439 graphite Substances 0.000 title claims abstract description 26
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 67
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 67
- 239000010703 silicon Substances 0.000 claims abstract description 67
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000001514 detection method Methods 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 abstract description 55
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
本发明涉及一种用于PECVD石墨舟自动装卸片的升降传递装置,包括竖直放置的框架和用于暂存硅片的中转片盒,所述框架正面安装可带动片盒上下滑动的片盒升降机构,所述框架的一侧设有可带动中转片盒上下滑动的硅片中转机构,并在硅片中转机构的一侧设有可在片盒升降机构和硅片中转机构中水平传递片盒的硅片传递机构;所述片盒升降机构、硅片中转机构和硅片传递机构构成第一组升降传递装置,并在框架的背面安装与第一组升降传递装置对称的第二组升降传递装置。使用本发明的整套升降传递装置可快速、准确实现硅片从片盒卸出和装入片盒,PECVD工序后石墨舟无需人工装卸片,降低了劳动强度与人工成本,提高了太阳能电池生产线自动化程度和生产效率。
The invention relates to a lifting transmission device for automatic loading and unloading of PECVD graphite boats, including a vertically placed frame and a transfer box for temporarily storing silicon chips, and a box that can drive the box to slide up and down is installed on the front of the frame A lifting mechanism, one side of the frame is provided with a silicon wafer transfer mechanism that can drive the transfer film box to slide up and down, and a silicon wafer transfer mechanism is provided on one side of the silicon wafer transfer mechanism that can horizontally transfer the film in the film box lifting mechanism and the silicon wafer transfer mechanism. Silicon wafer transmission mechanism of the box; the cassette lifting mechanism, silicon wafer transfer mechanism and silicon wafer transmission mechanism constitute the first group of lifting transmission devices, and a second group of lifting transmission devices symmetrical to the first group of lifting transmission devices is installed on the back of the frame. transfer device. Using the whole set of lifting transfer device of the present invention can quickly and accurately realize the unloading and loading of silicon wafers from the cassette, and the graphite boat does not need to be manually loaded and unloaded after the PECVD process, which reduces labor intensity and labor costs, and improves the automation of the solar cell production line level and production efficiency.
Description
技术领域 technical field
本发明涉及太阳能电池制造领域,尤其涉及一种用于PECVD石墨舟自动装卸片的升降传递装置。 The invention relates to the field of solar cell manufacturing, in particular to a lifting transfer device for automatic loading and unloading sheets of PECVD graphite boats.
背景技术 Background technique
在晶体硅太阳能电池生产过程中,都需在硅片表面制备一层减反射膜,现在常用的工艺是用PECVD在硅片表面生长一层氮化硅膜。PECVD工序完成后需要从石墨舟中取出硅片,随后装入丝印片盒中进行丝印工艺;石墨舟中所有硅片取出后,需要重新插入完成前道清洗工序的无反射膜硅片,这就是石墨舟人工装卸片。因石墨舟重、装片夹缝窄,所以人工装卸片劳动强度大,人工成本高,同时碎片率较高,生产效率提不上。 In the production process of crystalline silicon solar cells, it is necessary to prepare a layer of anti-reflection film on the surface of the silicon wafer. Now the commonly used process is to grow a layer of silicon nitride film on the surface of the silicon wafer by PECVD. After the PECVD process is completed, the silicon wafers need to be taken out from the graphite boat, and then put into the silk screen printing box for the silk screen printing process; after all the silicon wafers in the graphite boat are taken out, the non-reflective film silicon wafers that have completed the previous cleaning process need to be reinserted, which is Graphite boat manually loads and unloads sheets. Due to the weight of the graphite boat and the narrow gap between the sheets, manual loading and unloading of the sheets is labor-intensive and labor-intensive. At the same time, the debris rate is high and the production efficiency cannot be improved.
发明内容 Contents of the invention
本发明的目的在于,针对现有技术的不同,提供了一种石墨舟自动装卸片升降传递装置,实现石墨舟自动装卸片,提高了太阳能电池生产线自动化程度和生产效率。 The object of the present invention is to provide a graphite boat automatic loading and unloading sheet lifting transfer device for the differences in the prior art, so as to realize the graphite boat automatic loading and unloading sheet, and improve the automation degree and production efficiency of the solar cell production line.
本发明的技术方案为,一种石墨舟自动装卸片升降传递装置,包括竖直放置的框架和用于暂存硅片的中转片盒,所述框架正面安装可带动片盒上下滑动的片盒升降机构,所述框架的一侧设有可带动中转片盒上下滑动的硅片中转机构,并在硅片中转机构的一侧设有可在片盒升降机构和硅片中转机构中水平传递片盒的硅片传递机构;所述片盒升降机构、硅片中转机构和硅片传递机构构成第一组升降传递装置,并在框架的背面安装与第一组升降传递装置对称的第二组升降传递装置;所述各组升降传递装置中的片盒升降机构、硅片中转机构和硅片传递机构的硅片中心位一致。 The technical solution of the present invention is, a graphite boat automatic loading and unloading sheet lifting transmission device, including a vertically placed frame and a transfer cassette for temporarily storing silicon wafers, and a cassette that can drive the cassette to slide up and down is installed on the front of the frame A lifting mechanism, one side of the frame is provided with a silicon wafer transfer mechanism that can drive the transfer film box to slide up and down, and a silicon wafer transfer mechanism is provided on one side of the silicon wafer transfer mechanism that can horizontally transfer the film in the film box lifting mechanism and the silicon wafer transfer mechanism. Silicon wafer transmission mechanism of the box; the cassette lifting mechanism, silicon wafer transfer mechanism and silicon wafer transmission mechanism constitute the first group of lifting transmission devices, and a second group of lifting transmission devices symmetrical to the first group of lifting transmission devices is installed on the back of the frame. Transfer device; the center positions of the silicon wafers of the cassette lifting mechanism, the silicon wafer transfer mechanism and the silicon wafer transfer mechanism in each group of lifting and transferring devices are consistent.
所述片盒升降机构包括由电机驱动的输送机、检测片盒位置的A光电开关、支撑底板、升降气缸和用于固定片盒的定位气缸,所述A光电开关安装在片盒的下挡框上,支撑底板位于片盒底部并在升降气缸的作用下推动片盒升降,升降气缸和定位气缸分别置于片盒的底部和顶部。 The film box lifting mechanism includes a conveyor driven by a motor, a photoelectric switch A for detecting the position of the film box, a support base, a lifting cylinder and a positioning cylinder for fixing the film box. The A photoelectric switch is installed on the lower stop of the film box On the frame, the support base plate is located at the bottom of the film box and pushes the film box up and down under the action of the lifting cylinder, and the lifting cylinder and the positioning cylinder are respectively placed on the bottom and top of the film box.
所述硅片中转机构包括由电机驱动的上下来回传动的传送带、中转片盒和检测硅片到位的B光电开关,所述传送带与中转片盒通过齿形板直接相连,在电机的驱动下中转片盒上下来回移动,B光电开关安装在中转片盒上板或下板边缘。 The silicon wafer transfer mechanism includes a conveyor belt driven by a motor that drives up and down, a transfer cassette and a B photoelectric switch that detects the silicon wafer in place. The conveyor belt is directly connected to the transfer cassette through a toothed plate, driven by the motor. The transfer box moves up and down, and the B photoelectric switch is installed on the upper or lower edge of the transfer box.
所述硅片传递机构包括电动滑台、支架和若干个吸盘,所述电动滑台通过支架固定,电动滑台上的取片板可在片盒升降机构的片盒与硅片中转机构的中转片盒之间水平快速来回滑动,所述吸盘成三角布局安装于取片板靠近片盒的一侧,用于硅片抓取。 The silicon wafer transfer mechanism includes an electric slide table, a bracket and several suction cups, the electric slide table is fixed by the support, and the sheet taking plate on the electric slide table can be transferred between the sheet cassette of the cassette lifting mechanism and the silicon wafer transfer mechanism. The cassettes slide quickly back and forth horizontally, and the suction cups are installed in a triangular layout on the side of the taking plate close to the cassettes for grabbing silicon wafers.
石墨舟自动装卸片需要完成的工序是既要将石墨舟中镀好减反射膜的硅片取出最终放入丝印用空片盒中,又要将卸完片的空石墨舟装满,因此整套升降传递机构中片盒升降机构、硅片中转机构、硅片传递机构各两套,分别安装于框架正反两侧面。 The process that needs to be completed for the automatic loading and unloading of graphite boats is to take out the silicon wafers coated with anti-reflection coatings in the graphite boats and finally put them into the empty film box for silk screen printing, and to fill the empty graphite boats after unloading, so the whole set In the lifting transmission mechanism, there are two sets of cassette lifting mechanism, silicon wafer transfer mechanism, and silicon wafer transmission mechanism, which are respectively installed on the front and back sides of the frame.
片盒升降机构和硅片中转机构并立安装,两者垂直升降时方向相反;硅片传递机构固定于框架底板上,在片盒升降机构和硅片中转机构之间来回穿梭,水平传送硅片;升降动作由各自电机驱动完成,滑台则负责硅片水平传送。安装固定后三者的硅片中心位置一致。为对应石墨舟的自动装卸片,升降传递机构中片盒升降机构、硅片中转机构和硅片传递机构都是两套,分别位于框架正反两侧面,安装位置、固定方式一样。 Cassette lifting mechanism and silicon wafer transfer mechanism are installed side by side, and the direction of the two is opposite when they are vertically lifted; silicon wafer transfer mechanism is fixed on the frame bottom plate, shuttles back and forth between the cassette lifting mechanism and silicon wafer transfer mechanism, and transfers silicon wafers horizontally; The lifting action is driven by their own motors, and the sliding table is responsible for the horizontal transfer of silicon wafers. After installation and fixing, the center positions of the silicon wafers of the three are consistent. In order to correspond to the automatic loading and unloading of graphite boats, there are two sets of cassette lifting mechanism, silicon wafer transfer mechanism and silicon wafer transfer mechanism in the lifting and transferring mechanism, which are respectively located on the front and back sides of the frame, and the installation position and fixing method are the same.
下面介绍所述用于石墨舟自动装卸片的升降传递机构的具体工艺流程。 The specific process flow of the lifting transmission mechanism for automatic loading and unloading of graphite boats will be introduced below.
清洗工序完成后传送过来的片盒由片盒升降机构中输送机接力输送,光电开关检测到位后,升降气缸将片盒顶起,定位气缸上下同时动作将片盒固定,做好片盒卸片准备。卸片时片盒升降机构按片盒间距逐步下降,并立的硅片中转机构则按中转片盒的间距逐步上升,与此同时硅片传递机构在两者之间水平来回传送,从片盒中逐一取片放入中转片盒暂存,完成片盒卸片。石墨舟自动装卸片设备的机械手则只需从中转片盒中取片进行石墨舟装片。以上是升降传递机构的片盒卸片,框架背面片盒装片时各部件动作一样,先后顺序相反,即机械手从石墨舟中取片放入中转片盒,随后硅片中转机构下降,片盒升降机构上升,硅片传递机构则水平来回传送完成片盒装片。两边动作可同时进行,提高设备生产效率。 After the cleaning process is completed, the cassettes delivered are relayed by the conveyor in the cassette lifting mechanism. After the photoelectric switch detects the position, the lifting cylinder lifts the cassette, and the positioning cylinder moves up and down at the same time to fix the cassette and unload the cassette. Prepare. When unloading the film, the cassette lifting mechanism gradually descends according to the distance between the cassettes, and the parallel silicon wafer transfer mechanism gradually rises according to the distance between the transfer cassettes. Take the pieces one by one and put them into the transfer box for temporary storage, and complete the unloading of the box. The manipulator of the graphite boat automatic loading and unloading equipment only needs to take the sheets from the transfer box to load the graphite boat. The above is the unloading of the film cassette of the lifting transfer mechanism. When the film cassette is loaded on the back of the frame, the actions of all parts are the same, and the order is reversed, that is, the manipulator takes the film from the graphite boat and puts it into the transfer cassette, and then the silicon wafer transfer mechanism descends, and the cassette The lifting mechanism rises, and the silicon wafer transfer mechanism horizontally transfers back and forth to complete the cassette loading. The actions on both sides can be carried out at the same time, which improves the production efficiency of the equipment.
由以上可知,使用本发明的整套升降传递装置可快速、准确实现硅片从片盒卸出和装入片盒,PECVD工序后石墨舟无需人工装卸片,降低了劳动强度与人工成本,提高了太阳能电池生产线自动化程度和生产效率。 From the above, it can be known that using the whole set of lifting transfer device of the present invention can quickly and accurately realize the unloading and loading of silicon wafers from the cassette, and the graphite boat does not need to be manually loaded and unloaded after the PECVD process, which reduces labor intensity and labor costs, and improves The degree of automation and production efficiency of solar cell production lines.
附图说明 Description of drawings
图1为发明所述石墨舟自动装卸片的升降传递装置结构示意图; Fig. 1 is the structural schematic diagram of the lifting transmission device of the automatic loading and unloading sheet of the graphite boat described in the invention;
图2为片盒升降机构所用片盒结构图; Fig. 2 is a structural diagram of the used film cassette of the film cassette lifting mechanism;
图3为硅片中转机构中转片盒结构图; Fig. 3 is a structural diagram of the transfer cassette of the silicon wafer transfer mechanism;
在上述附图中各序号分别表示: Each serial number in the above-mentioned accompanying drawings represents respectively:
1-框架, 2-片盒升降机构, 3-输送机, 4-升降气缸, 1-frame, 2-cassette lifting mechanism, 3-conveyor, 4-lifting cylinder,
5-片盒, 6-定位气缸, 7-硅片中转机构, 5-piece box, 6-positioning cylinder, 7-silicon wafer transfer mechanism,
8-硅片传递机构, 9-滑台, 10-中转片盒, 11-硅片中转机构电机, 12-片盒升降机构电机。 8-wafer transfer mechanism, 9-sliding table, 10-transfer cassette, 11-silicon wafer transfer mechanism motor, 12-cassette lifting mechanism motor.
具体实施方式 Detailed ways
如图1-图3所示,一种石墨舟自动装卸片升降传递装置,包括竖直放置的框架1和用于暂存硅片的中转片盒10,所述框架1正面安装可带动片盒5上下滑动的片盒升降机构2,所述框架1的一侧设有可带动中转片盒10上下滑动的硅片中转机构7,并在硅片中转机构7的一侧设有可在片盒升降机构2和硅片中转机构7中水平传递片盒的硅片传递机构8;所述片盒升降机构2、硅片中转机构7和硅片传递机构8构成第一组升降传递装置,并在框架1的背面安装与第一组升降传递装置对称的第二组升降传递装置;所述各组升降传递装置中的片盒升降机构2、硅片中转机构7和硅片传递机构8的硅片中心位一致。
As shown in Figures 1-3, a graphite boat automatic loading and unloading sheet lifting transfer device includes a vertically placed
片盒升降机构包括由电机12驱动的输送机3、检测片盒5位置的A光电开关、支撑底板、升降气缸4和用于固定片盒5的定位气缸6,所述A光电开关安装在片盒5的下挡框上,支撑底板位于片盒5底部并在升降气缸4的作用下推动片盒5升降,升降气缸4和定位气缸6分别置于片盒5的底部和顶部。
The film box lifting mechanism includes a conveyor 3 driven by a
所述硅片中转机构包括由电机11驱动的上下来回传动的传送带、中转片盒10和检测硅片到位的B光电开关,所述传送带与中转片盒10通过齿形板直接相连,在电机11的驱动下中转片盒10上下来回移动,B光电开关安装在中转片盒10上板或下板边缘。
The silicon wafer transfer mechanism includes a conveyor belt driven up and down by a
所述硅片传递机构包括电动滑台9、支架和若干个吸盘,所述电动滑台9通过支架固定,电动滑台9上的取片板可在片盒升降机构2的片盒5与硅片中转机构7的中转片盒10之间水平快速来回滑动,所述吸盘成三角布局安装于取片板靠近片盒的一侧,用于硅片抓取。
Described silicon chip transmission mechanism comprises electric slide table 9, support and some suction cups, and described electric slide table 9 is fixed by support, and the slice plate that gets on the electric slide table 9 can be on the
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| CN103681420A (en) * | 2013-11-22 | 2014-03-26 | 中国电子科技集团公司第四十八研究所 | Automatic mounting and detaching system for silicon wafers of graphite boat for tube plasma enhanced chemical vapor deposition (PECVD) |
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| WO2018036488A1 (en) * | 2016-08-25 | 2018-03-01 | 深圳市捷佳伟创新能源装备股份有限公司 | Graphite boat transport mechanism used in pecvd apparatus |
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| CN114111722A (en) * | 2020-08-31 | 2022-03-01 | 上海微电子装备(集团)股份有限公司 | Detection device, detection method of silicon wafer placement state and wafer library management system |
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| CN102931120A (en) * | 2012-10-25 | 2013-02-13 | 上海集成电路研发中心有限公司 | Workpiece transmission system |
| CN103681420A (en) * | 2013-11-22 | 2014-03-26 | 中国电子科技集团公司第四十八研究所 | Automatic mounting and detaching system for silicon wafers of graphite boat for tube plasma enhanced chemical vapor deposition (PECVD) |
| CN103681420B (en) * | 2013-11-22 | 2016-06-29 | 中国电子科技集团公司第四十八研究所 | A kind of graphite boat automatic loading and unloading sheet system for tubular type PECVD |
| WO2018036488A1 (en) * | 2016-08-25 | 2018-03-01 | 深圳市捷佳伟创新能源装备股份有限公司 | Graphite boat transport mechanism used in pecvd apparatus |
| WO2018103678A1 (en) * | 2016-12-07 | 2018-06-14 | 深圳市捷佳伟创新能源装备股份有限公司 | Graphite boat side discharging mechanism provided with inverted wafer detection device |
| CN106783721A (en) * | 2017-03-24 | 2017-05-31 | 张家港市德昶自动化科技有限公司 | Silicon chip suction piece device and automatic inserting piece device |
| CN107365980A (en) * | 2017-07-10 | 2017-11-21 | 深圳丰盛装备股份有限公司 | A kind of graphite boat automatic loading and unloading piece equipment |
| CN107365980B (en) * | 2017-07-10 | 2019-01-11 | 深圳丰盛装备股份有限公司 | A kind of graphite boat automatic loading and unloading piece equipment |
| CN110783430A (en) * | 2019-11-06 | 2020-02-11 | 上海焕巍智能科技有限公司 | Solar silicon wafer guiding and exchanging method and device |
| CN114111722A (en) * | 2020-08-31 | 2022-03-01 | 上海微电子装备(集团)股份有限公司 | Detection device, detection method of silicon wafer placement state and wafer library management system |
| CN115295470A (en) * | 2022-10-08 | 2022-11-04 | 四川上特科技有限公司 | Wafer transfer device and corrosion method |
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