CN102649282B - Punching component - Google Patents
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- CN102649282B CN102649282B CN201210134772.5A CN201210134772A CN102649282B CN 102649282 B CN102649282 B CN 102649282B CN 201210134772 A CN201210134772 A CN 201210134772A CN 102649282 B CN102649282 B CN 102649282B
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Abstract
一种冲切组件,包括安装支架以及固定于安装支架上的冲切支架,冲切支架上竖直设有导向杆,导向杆上水平套有受驱动源作用而能沿该导向杆上下运动的连接板以及固定于该连接板下方的凸模座,该凸模座内设有凸模,凸模座的下方设有相对于凸模座上下运动的压紧块,凸模伸出位于压紧块的下方,凹模座则位于凸模下方并与凸模相配合。该冲切组件可以在冲切之前利用压紧块将待加工工件进行压紧,使细长而具有弹性的待加工工件能很好地与工作台的定位面相贴合,以确保产品能被顺利地冲切,并保证了冲切质量和冲切的稳定性,减少了劳动强度;同时利用检测针和开关等检测手段,可有效防止冲切组件的停滞,避免人工检查的遗漏,能进一步提高生产效率,降低生产成本。
A punching assembly, including a mounting bracket and a punching bracket fixed on the mounting bracket, a guide rod is vertically arranged on the punching bracket, and a guide rod is horizontally sleeved on the guide rod and can move up and down along the guide rod under the action of a driving source. The connecting plate and the punch seat fixed below the connecting plate, the punch seat is provided with a punch, and the punch seat is provided with a pressing block that moves up and down relative to the punch seat, and the punch protrudes and is located at the pressing position. Below the block, the die seat is located under the punch and cooperates with the punch. The punching assembly can use the pressing block to press the workpiece to be processed before punching, so that the slender and elastic workpiece to be processed can fit well with the positioning surface of the workbench, so as to ensure that the product can be processed smoothly. It ensures the quality and stability of punching, and reduces the labor intensity; at the same time, the use of detection methods such as detection pins and switches can effectively prevent the stagnation of punching components, avoid the omission of manual inspection, and further improve Increase production efficiency and reduce production costs.
Description
技术领域technical field
本发明涉及一种冲切组件。The present invention relates to a punching assembly.
背景技术Background technique
现有的冲切技术,在汽车的零配件生产中广泛应用,因为冲切加工技术操作简单、高效、切断件的质量稳定,材料利用率高,适合批量生产,并且易于实现自动化。但是在车辆的零配件加工工艺中,特别是车辆的密封条,很多产品都是长条形,并且具有不同结构的横截面,截面的结构复杂,很多都是曲面,因此也给冲切的工艺造成了一定的困难。The existing punching technology is widely used in the production of auto parts, because the punching processing technology is simple and efficient, the quality of the cut parts is stable, the material utilization rate is high, it is suitable for mass production, and it is easy to realize automation. However, in the processing technology of vehicle parts, especially the sealing strips of vehicles, many products are elongated and have cross-sections with different structures. The structures of the cross-sections are complex, and many of them are curved surfaces. caused certain difficulties.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种能够保证冲切质量并且生产效率高的冲切组件。The technical problem to be solved by the present invention is to provide a punching assembly capable of ensuring punching quality and high production efficiency.
本发明解决上述技术问题所采用的技术方案为:一种冲切组件,包括安装支架以及固定于安装支架上的冲切支架,其特征在于:所述冲切支架上竖直设有导向杆,所述导向杆上水平套有受驱动源作用而能沿该导向杆上下运动的连接板以及固定于该连接板下方的凸模座,该凸模座内设有凸模,所述凸模座的下方设有相对于所述凸模座上下运动的压紧块,所述凸模伸出位于所述压紧块的下方,凹模座位于所述凸模下方并与所述凸模相配合。The technical solution adopted by the present invention to solve the above technical problems is: a punching assembly, including a mounting bracket and a punching bracket fixed on the mounting bracket, characterized in that: the punching bracket is vertically provided with a guide rod, The guide rod is horizontally covered with a connecting plate that can move up and down along the guide rod due to the action of the driving source and a punch seat fixed below the connecting plate. A punch is arranged in the punch seat, and the punch seat There is a pressing block that moves up and down relative to the punch base, the punch is protruded below the pressing block, and the die base is located below the punch and cooperates with the punch .
优选地,为了保护凸模座与压紧块并且使连接更加稳定,所述凸模座与所述连接板之间设有凸模垫块,所述凸模垫块与所述连接板和凸模座均相互固定,所述压紧块上方固定有压块垫板,所述压块垫板位于所述凸模座的下方并与所述压紧块一起上下运动。Preferably, in order to protect the punch base and the pressing block and make the connection more stable, a punch pad is provided between the punch base and the connecting plate, and the punch pad is connected to the connecting plate and the punch The mold bases are all fixed to each other, and a pressing block backing plate is fixed above the pressing block, and the pressing block backing plate is located below the punch base and moves up and down together with the pressing block.
优选地,所述凸模两侧的凸模垫块上设有竖直布置的孔,所述孔内插设有导柱,所述导柱的上端固定在所述凸模垫块上,所述导柱的下端固定在所述压块垫板上方,并在该导柱外侧套有一使所述压块垫板及压紧块始终具有向下运动趋势的弹簧。Preferably, the punch pads on both sides of the punch are provided with vertically arranged holes, guide posts are inserted in the holes, and the upper ends of the guide posts are fixed on the punch pads, so that The lower end of the guide post is fixed above the press block backing plate, and a spring is set on the outside of the guide post so that the press block backing plate and the pressing block always have a downward movement tendency.
为了限定所述压块垫板相对于凸模座向上运动的范围,所述凸模座上设有向下延伸的凸块,所述压块垫板上具有与该凸块相匹配的凹槽。In order to limit the range of upward movement of the press block backing plate relative to the punch base, the punch base is provided with a protrusion extending downward, and the press block backing plate has a groove matching the protrusion .
为了探测该冲切组件的状态,获知孔是否冲好,所述凸模内竖直设有一检测针,所述检测针的上方插入至所述凸模垫块竖直分布的连接孔中并限位于该连接孔的向上的下方台阶面,该连接孔内还插入有位于下方台阶面上方并与检测针上端相抵的推杆,所述连接孔的上端口中连接有一塞体,该推杆的顶部伸出于塞体之外而能沿该塞体上下运动,所述凸模垫块上设有一连通至该连接孔上端口的横向通道,该横向通道内插入有一与所述推杆的顶部相配合的开关,并在该推杆上套有一复位弹簧,该复位弹簧的两端分别抵于该塞体的下表面和该推杆的下端部上,该复位弹簧使该推杆下方的所述检测针具有始终向下的趋势。In order to detect the state of the punching assembly and know whether the hole has been punched well, a detection needle is vertically arranged in the punch, and the upper part of the detection needle is inserted into the vertically distributed connection hole of the pad block of the punch and limited. Located on the upward lower step surface of the connection hole, a push rod located above the lower step surface and abutting against the upper end of the detection needle is inserted into the connection hole, a plug body is connected to the upper port of the connection hole, and the push rod The top protrudes from the plug body and can move up and down along the plug body. A transverse channel connected to the upper port of the connecting hole is provided on the punch pad, and a top part connected to the push rod is inserted into the transverse channel. Matching switch, and a return spring is set on the push rod, the two ends of the return spring are respectively against the lower surface of the plug body and the lower end of the push rod, and the return spring makes all the parts below the push rod The detection pin has a constant downward trend.
在上述方案中,为了便于调节复位弹簧的弹簧力,所述的塞体优选为螺塞,而所述的连接孔的上端口为与该螺塞相螺纹连接的螺孔。In the above solution, in order to facilitate the adjustment of the spring force of the return spring, the plug body is preferably a screw plug, and the upper port of the connection hole is a screw hole threaded with the screw plug.
为了保护冲切组件内的各个部件,在该冲切支架的两侧分别具有侧板。In order to protect each component in the punching assembly, there are side plates on both sides of the punching support.
优选地,所述冲切支架包括上方水平支架、下方水平支架以及连接上方水平支架和下方水平支架的竖直支架,所述上方水平支架和下方水平支架之间靠近竖直支架竖直连接有所述的导向杆,所述的驱动源为油缸,该油缸固定在所述上方水平支架的上,所述油缸的输出轴向下与该连接板相连接而能驱动该连接板上下运动。Preferably, the punching support includes an upper horizontal support, a lower horizontal support and a vertical support connecting the upper horizontal support and the lower horizontal support, and there is a vertical connection between the upper horizontal support and the lower horizontal support near the vertical support. The above-mentioned guide rod, the driving source is an oil cylinder, which is fixed on the upper horizontal support, and the output shaft of the oil cylinder is connected with the connecting plate downward to drive the connecting plate to move up and down.
与现有技术相比,本发明的优点在于该冲切组件可以在冲切之前利用压紧块将待加工工件进行压紧,使细长而具有弹性的待加工工件能很好地与工作台的定位面相贴合,以确保产品能被顺利地冲切,并保证了冲切质量和冲切的稳定性,减少了劳动强度;同时利用检测针和开关等检测手段,可有效防止冲切组件的停滞,避免人工检查的遗漏,能进一步提高生产效率,降低生产成本。Compared with the prior art, the advantage of the present invention is that the punching assembly can use the pressing block to compress the workpiece to be processed before punching, so that the slender and elastic workpiece to be processed can be well connected with the workbench The positioning surface of the positioning surface fits together to ensure that the product can be punched smoothly, and ensures the punching quality and stability of punching, reducing labor intensity; at the same time, using detection methods such as detection needles and switches can effectively prevent punching components stagnation, to avoid the omission of manual inspection, can further improve production efficiency and reduce production costs.
附图说明Description of drawings
图1为该冲切组件的正视图(部分剖视)。Figure 1 is a front view (partially in section) of the punching assembly.
图2为该冲切组件的下半部分的正视图。Figure 2 is a front view of the lower half of the die cutter assembly.
图3为该冲切组件的俯视图。Figure 3 is a top view of the punching assembly.
图4为沿图3中A-A线的剖视图。Fig. 4 is a sectional view along line A-A in Fig. 3 .
图5为沿图3中B-B线的剖视图。Fig. 5 is a cross-sectional view along line B-B in Fig. 3 .
具体实施方式Detailed ways
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1-5所示,本发明的冲切组件包括安装支架1,以及固定于安装支架1上的冲切支架3,该冲切支架3包括上方水平支架31、下方水平支架32以及连接上方水平支架31和下方水平支架32的垂直支架33,该垂直支架33位于该上方水平支架31与下方水平支架32的一侧,所述垂直支架32与安装支架1相固定。该上方水平支架31和下方水平支架32之间,靠近垂直支架33的一侧竖直连接有一导向杆28,该导向杆28的上下两端分别安装固定于上方水平支架31和下方水平支架32上。该导向杆28上通过导套29连接有一连接板30,该连接板30水平设置,并且可沿该导向杆28上下运动,该导向杆28位于该连接板30的后侧。该连接板30的下方固定连接有一凸模垫块19,该凸模垫块19也套于该导向杆28上,增强该连接板30的强度,该凸模垫块19的下方连接有凸模座18。该上方水平支架31的上方固定有一油缸26,该油缸26作为冲切组件的驱动源,该油缸的输出轴向下设置固定连接在该连接板30的上方。该连接板30受该油缸26的驱动可沿该导向杆28上下运动。As shown in Figures 1-5, the punching assembly of the present invention includes a
所述凸模座18的中间具有一向下延伸的凸块181,该凸模座18的下方还设有一压块垫板15和位于压块垫块15的下方与压块垫板15相固定的压紧块13,该压块垫板15和压紧块13可在该凸模座18的下方相对于凸模座18上下运动。该压块垫板15上具有与该凸块181相匹配的凹槽151,该凹槽151和凸块181用于限定该压块垫板15和压紧块13向上的位置。如图1所示,在该凸模座18的两侧,分别具有一导柱35,该导柱35的上端插入该凸模垫块19和凸模座18并且固定在凸模垫块19上,该导柱35的下端穿过该压块垫板15并且该导柱35的下端固定有一螺母37,该螺母37位于该压块垫板15的下方,因此该压块垫板15与该压紧块13可随着该导柱35上下运动。该导柱35的上端插入至该凸模垫块19的孔191中,该孔191为一阶梯孔,具有一向下的阶梯面,一弹簧36套于该导柱35外侧,该弹簧36的两端分别抵于阶梯面和所述压块垫板15的上表面上。优选地,该压块垫板15与该导柱35之间还具有一导套34,该导套34与该压块垫板15固定,该弹簧36的两端分别抵于该导套34的上端和该孔191的阶梯面上。因此,该压块垫板15与该压紧块13可随着导柱35上下运动,并且该弹簧36使该压块垫板15与该压紧块13具有远离该凸模座18而向下的趋势。There is a
该凸模座18上还固定有一竖直向下的凸模12,该凸模12穿过该凸模座18和凸模座18下方的凸块181,并且穿过上述压块垫板15和压紧块13,露出于该压紧块13的下方,该凸模12的内竖直插有一检测针11。如图5所示,该检测针11的上端插入至该凸模垫块19的竖直的连接孔192中,该连接孔192具有两个向上的台阶面,即上方台阶面1921和下方台阶面1922,该检测针11的上端限位于该下方台阶面,该连接孔192中的下方台阶面1922上方的连接孔192中插入有一推杆21,该推杆21的底部具有一直径较大的凸圈211,该推杆21的凸圈211与该检测针11的上端相配合。该连接孔192的上端口中连接有一塞体,在本实施例中,优选地,该连接孔192的上端口为大孔径端口而形成所述的上方台阶面,该大孔径端口为螺孔,塞体为螺纹连接在螺孔中的螺塞23,该推杆21可沿该螺塞23上下运动并且该推杆21的顶部可伸出于螺塞23。在该推杆21的外侧套有一复位弹簧22,该复位弹簧22的两端分别抵于该螺塞23的下表面和该推杆21的底部的凸圈211上。该螺塞23在连接孔192中的位置可上下调整,进而可以调整该复位弹簧22的弹簧力。该复位弹簧22使该推杆21下方的检测针11具有始终向下的趋势。该凸模垫块19上具有一横向通道193连通至该连接孔192的上方,该横向通道193中插入有一开关17,该开关17为常规式微动开关(也可以采用其它的感应式开关),它固定在该凸模垫块19上,并且其内侧端横向延伸后与该推杆21的顶部相配合。当检测针11的下方抵住待加工的工件a后随着凸模垫块19的向下运动,该检测针11沿该连接孔192向上运动,进而该推杆21的顶部触碰到该开关17的内侧端时,即可认为冲切开始,当检测针11随着凸模12向下冲切该待加工的工件后,凸模垫块19开始向上运动时,该检测针11由于该复位弹簧22的复位力向下运动,该推杆21也向下回落,不接触该开关17的内侧端,即可判断该冲切已经结束。利用检测针和开关等检测手段,可有效防止冲切组件的停滞,也避免了人工检查的遗漏,更加大大提高了生产效率。A vertically downward
所述下方水平支架32上固定有一凹模座14,该凹模座14上与该凸模12相对应的位置上设有凹模16,该凹模座14与该凸模12和检测针11相配合,供冲切时该凸模12和检测针11插入。待加工的工件就放置于该凹模座14上。在该冲切支架3的两侧,分别具有侧板38,将所述的凸模垫块19、凸模座18等部件都包围于两块侧板38之间。A
本发明的冲切组件可以在冲切之前利用压紧块将待加工工件进行压紧,使细长而具有弹性的被加工工件能很好地与工作台的定位面相贴合,以确保产品能被顺利地冲切,并保证了冲切质量和冲切的稳定性,减少了劳动强度;同时利用检测针和开关等检测手段,可有效防止冲切组件的停滞,避免人工检查的遗漏,能进一步提高生产效率、降低生产成本。The punching assembly of the present invention can use the pressing block to compress the workpiece to be processed before punching, so that the slender and elastic processed workpiece can fit well with the positioning surface of the workbench, so as to ensure that the product can It is punched smoothly, which ensures the quality and stability of punching, and reduces labor intensity; at the same time, using detection methods such as detection needles and switches can effectively prevent the stagnation of punching components, avoid manual inspection omissions, and can Further improve production efficiency and reduce production costs.
Claims (8)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103101082A (en) * | 2013-02-05 | 2013-05-15 | 宏茂光电(苏州)有限公司 | Cutting knife mold group of optical sheet |
| CN113146740B (en) * | 2021-03-05 | 2023-03-10 | 郑州领胜科技有限公司 | Cross-shaped material-walking laminating machine with jumping control system |
| CN113001663A (en) * | 2021-03-15 | 2021-06-22 | 滁州市博精模具设备制造有限公司 | Punching die for processing refrigerator container |
| CN115837694B (en) * | 2022-12-26 | 2024-01-09 | 广州中新汽车零部件有限公司 | Punching die for automobile rear sound box decorative plate and application thereof |
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| KR200455990Y1 (en) * | 2009-10-01 | 2011-10-06 | 안병권 | Die For Tile Cutter |
-
2012
- 2012-05-03 CN CN201210134772.5A patent/CN102649282B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4086837A (en) * | 1975-10-03 | 1978-05-02 | Manfred Dyck | Stamping and cutting die-set with interchangeable die-plates |
| CN2031723U (en) * | 1988-03-15 | 1989-02-01 | 厦门经济特区宏发电声有限公司 | Universal die carrier, die structure for stamping |
| CN201685296U (en) * | 2010-04-02 | 2010-12-29 | 宁波信泰机械有限公司 | Automatic fixed-length punching machine |
| CN102156063A (en) * | 2010-12-07 | 2011-08-17 | 张天任 | Semi-automatic cutting sampling instrument for lead-acid storage battery separator |
| CN202607748U (en) * | 2012-05-03 | 2012-12-19 | 宁波信泰机械有限公司 | Punching assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102649282A (en) | 2012-08-29 |
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