CN102641942A - Automatic positioning and punching device for shell of solar water tank - Google Patents

Automatic positioning and punching device for shell of solar water tank Download PDF

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Publication number
CN102641942A
CN102641942A CN201210156798XA CN201210156798A CN102641942A CN 102641942 A CN102641942 A CN 102641942A CN 201210156798X A CN201210156798X A CN 201210156798XA CN 201210156798 A CN201210156798 A CN 201210156798A CN 102641942 A CN102641942 A CN 102641942A
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CN
China
Prior art keywords
feed
solar water
water container
mould bases
pin aperture
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CN201210156798XA
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Chinese (zh)
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CN102641942B (en
Inventor
申文明
任勇
尹振雷
刘秀娟
苏士强
丁倩
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山东力诺瑞特新能源有限公司
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Priority to CN201210156798.XA priority Critical patent/CN102641942B/en
Publication of CN102641942A publication Critical patent/CN102641942A/en
Application granted granted Critical
Publication of CN102641942B publication Critical patent/CN102641942B/en

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Abstract

The invention discloses an automatic positioning and punching device for a shell of a solar water tank. The device comprises a mould rack, a feeding mechanism, a transmission motor, a detection device, a side positioning device, a material support mechanism and a controller, wherein the input is connected with the detection device, the transmission motor is controlled by an output, thus the side positioning device, a heading direction positioning device and the material support mechanism control the workpiece to position and support the material, and the restriction to the positioning and the material supporting can be released after the corresponding process of the work station is accomplished. According to the automatic positioning and punching device for the shell of the solar water tank, the processing efficiency is higher.

Description

Solar water container crust Automatic position punching pin aperture apparatus

Technical field

The present invention relates to a kind of device that is used for solar water container crust Automatic position punching pin hole.

Background technology

Be subject to the sheet material insecure restriction in location automatically; The panel beating mode that current solar water container crust the is adopted combination processing of adopting common punch press more; Each punch press forms a station, accomplishes the processing of an operation of plate, and a dead lift is adopted in the operation circulation; Artificial then location is to carry out subsequent processing.This mode not only efficient is low, and artificial demand is bigger, also occurs industrial accident easily.

In some are realized; Automatically the location is applied in the punching processing of solar water container crust, like Chinese CN201677060U Granted publication, adopts many drill bit structures; And these drill bits are separately positioned on the longitudinal slide, and each longitudinal slide correspondence is installed on the mount pad; Drive the cylinder that longitudinal slide moves up and down with corresponding one by one being provided with of said drill bit, each cylinder is arranged on the corresponding mount pad; Also comprise body and be arranged on horizontal slide rail, the water tank crust fixed mount on the body; Described mount pad all is arranged on the horizontal slide rail; Said water tank crust fixed mount is positioned at the below of said drill bit; Accordingly, mechanical positioner is set on mount pad.This structure still adopts manual material loading, the mode of manual discharging, and can only accomplish an operation on the station, can not between station, realize circulation.

China 202079188U Granted publication adopts the manipulator loading and unloading to enhance productivity, the loading and unloading problem at a station that remains that is realized.

Said before complying with, current about improving the device of solar water container crust punching, generally adopt the raising of the automatic control implementation efficiency of single station; Obviously because solar water container crust machining characteristics, single station be difficult to accomplish porose processing and forming; The station circulation is essential; Therefore, solve solar water container crust punching efficient and not only be embodied on the automatic loading/unloading of single station, also should be embodied in the station intermediate links.

Summary of the invention

Therefore, the present invention provides a kind of working (machining) efficiency high solar water container crust Automatic position punching pin aperture apparatus in order to overcome the lower defective of current solar water container crust punching processing efficient.

In order to realize goal of the invention of the present invention, the present invention adopts following technical scheme:

A kind of solar water container crust Automatic position punching pin aperture apparatus comprises:

Mould bases is provided with a plurality ofly along feed direction, form the station of coupling solar water container crust punching processing operation;

Feed mechanism forms said feed direction, and the work top of feeding plane and mould bases is accepted in order;

Driving motor connects the driving link of said feed mechanism, to drive said feed mechanism;

Checkout gear contains at least to be useful on and detects the detection means that workpiece arrives the station zone;

The side positioner positions in the left and right sides of direct of travel;

The direction of advance positioner positions in the front and back of direct of travel;

Material carrying mechanism holds up workpiece, breaks away from feed mechanism; And

Controller, input connects said checkout gear, and the said driving motor of output control; Side positioner, direction of advance positioner and material carrying mechanism, thereby, control workpiece location and retainer; And after corresponding station operation is accomplished, remove the constraint and the retainer constraint of location.

According to said structure; Mould bases is arranged along feed mechanism; Because mould has taken the very little space of workpiece during punching in horizontal plane; Even if the implementation that adopts feed mechanism to be cut off at die location can not influence the normal conveying of feed mechanism yet,, can accomplish accurate stop in the precalculated position through control to feed mechanism.Stop accurately is an aspect of location; Need auxiliary lateral register and sagittal location, could satisfy the uniformity of workpiece processing, pass through for this reason; The pre-determined bit of applying detection device is accomplished the location to workpiece through the side positioner and the direction of advance positioner of machinery again.Picking-up through material carrying mechanism makes workpiece break away from feed mechanism; Be in the positioning states of punching press, material carrying mechanism return after punching press finishes is removed the location; Feed mechanism just can be delivered to next station to workpiece; When accomplishing the circulation of station, also can satisfy the automatic realization of material loading, whole efficiency improves greatly.

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus also comprises the first detent mechanism of said feed mechanism prime, and this place's detent mechanism comprises:

Feed mechanism is as the prime of said feed mechanism;

Pusher, on horizontal plane, the pusher direction is orthogonal to feed direction;

Block is opposite to said pusher and is arranged on the frame of feed mechanism;

Just detect device, detect workpiece and whether arrive on the feed mechanism.

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, said feed mechanism is a rollgang, said just to detect device be optoelectronic switch, and just detect device and comprise at least and be arranged on the second terminal optoelectronic switch of rollgang.

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, said pusher comprise the scraping wings that is parallel to feed direction and drive the first positioning cylinder of this scraping wings in the pusher direction.

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus also comprises the base that is provided with the line slideway that is parallel to throughput direction, and said mould bases seat has the free degree in the adjustment of throughput direction position in said line slideway; Simultaneously, mould bases has the mould bases guide rail that flatly is orthogonal to said line slideway, makes that the mould on the mould bases has the position adjustment free degree on this mould bases guide rail adjustment direction.

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, the handwheel adjustment based on the screw lead screw pair is adopted in the position adjustment of mould bases.

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, said feed mechanism is the flat rubber belting conveying mechanism, the changeover portion that it has the transportation section on the feed direction and is used to get around mould at the mould bases place.

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, said platform conveyor structure comprises many parallel flat rubber beltings, and the adjacent flat interband leaves the gap, and said material carrying mechanism is arranged in the said gap;

Said direction of advance positioner is the block piece that is arranged on lift in the said gap, and its Lift Part is controlled by said controller.。

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, said checkout gear is an optoelectronic switch.

Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, said each station of feed mechanism coupling has branch feeding mechanism, and each minute feeding mechanism accepts successively.

Description of drawings

Fig. 1 is according to a kind of solar water container crust Automatic position punching pin aperture apparatus master TV structure sketch map of the present invention.

Fig. 2 is the plan structure sketch map corresponding to Fig. 1.

Among the figure: 1, feed mechanism, 2, the transportation section, 3, mould bases, 4, workbench, 5, vertical cylinder, 6, line slideway; 7, changeover portion, 8, base, 9, conveying roller, 10, scraping wings, 11, first positioning cylinder, 12, Y axial adjustment handwheel; 13, the 3rd optoelectronic switch, the 14, the 4th optoelectronic switch, the 15, the 5th optoelectronic switch, 16, feeding belt, 17, driving motor; 18, Y axle positioning cylinder, 19, Z axial adjustment handwheel, 20, second optoelectronic switch, 21, first optoelectronic switch, 22, block.

The specific embodiment

With reference to a kind of solar water container crust Automatic position punching pin aperture apparatus shown in Figure of description 1 and 2, its basic structure is described below:

At first should comprise the mould bases 3 that is used under the punching die, mould bases is placed on the workpiece throughput direction at streamline in other words successively, is provided with a plurality ofly along feed direction, forms the station of coupling solar water container crust punching processing operation; Notice that the multilist here shows a number, the needed process number of coupling solar water container crust punching; Set station then; Under the situation that station is confirmed, the number of mould bases is confirmed, and is certain; This programme is not got rid of the situation of selecting the part station, and the subjective and objective factors such as space in production place can restrict or influence its scale after all.

Represent the solar water container crust with workpiece among this paper, be generally the rectangle plate, be fit to through carrying flat rubber belting, rollgang to carry.

Therefore, selected feed mechanism promptly satisfies the mechanism that the rectangle plate is carried, and those skilled in the art selects in view of the above easily, form said feed direction according to feed mechanism, and the work top of feeding plane and mould bases is accepted in order.

Statement more accurately should be noted that simultaneously feed mechanism is not the feed mechanism that singly refers to monomer in this article, if should be streamline; Pay-off in other words is applicable to the general name of the mechanism of feeding, and certainly, can make only has a feed mechanism; Just the meeting more complicated is gone up in design, matees

Feed mechanism needs driving certainly, in view of the above, adopts driving motor 17 to drive, and connects the driving link of said feed mechanism, to drive said feed mechanism.

Can adopt frequency conversion further to control feed mechanism more accurately.

Checkout gear contains at least to be useful on and detects the detection means that workpiece arrives the station zone.

About checkout gear, be divided into two kinds, a kind of is that contact detects, and such as travel switch, realizes the triggering of travel switch through the reasoning of feeding, and the mounting means of travel switch has a variety ofly certainly, and pushing away is a kind of mode.

But another kind of mode choice is bigger, for contactless, such as Ultrasonic Detection, as detecting near magnetic induction such as switches, besides based on the checkout gear of photoelectricity, mainly is photoelectric sensor, perhaps optoelectronic switch.

About the location, this paper selects the simplest locate mode, and the location of push and block just in mechanical clamp and location, is one of most basic locate mode, and the location structure that manufactures and designs according to this is fairly simple.

And then, about the location, at first be the location of the direction of advance left and right sides; For plate,, carry out along leading through the structure that closes up if the reasonable words of uniformity can directly adopt along leading the mode of location; In order to evade the workpiece of uniformity difference, be reference part along a part of leading, a side of the left and right sides on the workpiece direct of travel is a reference part in other words; Another part is a floating structure; Apply certain pressure through hold down gag,, can accomplish the location that has positioning reference reliably such as spring.The side positioner mainly positions in the left and right sides of direct of travel.

The another kind of location must structure be the direction of advance positioner; This type location preferably adopts the mode of retaining to realize the location, and especially workpiece is the mode of frictionally transportation, and having the block piece of positioning reference just to block can overcome friction; Realize the location; Certainly, originally can slow down to feed mechanism earlier, can obtain better locating effect like this.

Stop through feed mechanism can be carried out punching press, also can carry out punching press through other modes, to enhance productivity, can continue to carry other workpiece such as feed mechanism, for this reason, adopts material carrying mechanism, holds up workpiece, breaks away from feed mechanism.

Also controller should be set, carry out system's control, control each parts that need control noted earlier; As import the said checkout gear of connection, and the said driving motor of output control, side positioner, direction of advance positioner and material carrying mechanism; Thereby; Control workpiece location and retainer, and after corresponding station operation is accomplished, remove the constraint and the retainer constraint of location.

About this location hole punched device, preferably also should comprise the first detent mechanism of said feed mechanism prime, preliminary location; Can reduce the difficulty that follow-up positioner is provided with, simultaneously, for the parts that are used to locate of activity; Can reduce stroke; Further improve positioning accuracy, so, this place's detent mechanism comprises:

Feed mechanism is to be used for feeding, as the prime of said feed mechanism; In like manner can know, also satisfy the version that plate is carried;

Pusher, on horizontal plane, the pusher direction is orthogonal to feed direction, and as previously mentioned, this programme adopts the lower location structure of manufacture difficulty, and push and block are first-selected structures;

Block 22 is opposite to said pusher and is arranged on the frame of feed mechanism, through pushing away, is positioned at the block place;

Just detect device, detect workpiece and whether arrive on the feed mechanism, detect also ditto said; Make things convenient for the device of the detection of plate to use; And operating mode is simpler relatively, and obviously common this type checkout equipment is except considering price factor, and those skilled in the art can select to use.

Preferably; Preferably be chosen as rollgang about said feed mechanism, have enough spatial placement to be used to the device of locating and being used to detect, as when the said device of detection just is chosen as optoelectronic switch; Can be arranged on optoelectronic switch in the space of 9 of conveying rollers; Referring to the position that is provided with of first optoelectronic switch 21 in the accompanying drawing 2 and second optoelectronic switch 20, and just detect device and comprise at least and be arranged on the second terminal optoelectronic switch of rollgang, can directly realize detection like this leading section of workpiece; Stop then carrying, carry out the push and block location.

First optoelectronic switch 21 about among Fig. 2 mainly is used for detecting push and block and puts in place, so just can start the conveying of workpiece, and first optoelectronic switch 21 is arranged on block 22 places.Certainly, also can be directly control and realize putting in place detection pusher.

Comprise the scraping wings 10 that is parallel to feed direction and drive the first positioning cylinder 11 of this scraping wings 10 in the pusher direction about said pusher.

The characteristics of cylinder are stop control, can be used as positioning reference, just can be expressed as the location to an one of which fulcrum and accomplish, and initial after all location is a coarse positioning, does not need too accurate.

In order better to control the location; Different to workpiece; The adaptability of same positioner to the variety classes workpiece is satisfied in selection, also comprises the base 8 that is provided with the line slideway 6 that is parallel to throughput direction, and 3 of said mould bases have the free degree in the adjustment of throughput direction position in said line slideway 6; Simultaneously, mould bases has the mould bases guide rail that flatly is orthogonal to said line slideway 6, makes that the mould on the mould bases has the position adjustment free degree on this mould bases guide rail adjustment direction.According to this structure, can adjust the position of mould bases, adjustment concerns with the position of feed mechanism, realizes that this installs better adaptability.

The handwheel adjustment based on the screw lead screw pair is adopted in the position adjustment of mould bases 3.In Fig. 2, design Z axial adjustment handwheel 19 and Y axial adjustment handwheel 12 are added vertical cylinder 5, constitute the three-dimensional adjusting structure of quadrature, and certainly, Z and Y adjust mould bases, and vertically cylinder is realized retainer, constitutes said material carrying mechanism.

Preferably; Said feed mechanism is the flat rubber belting conveying mechanism; The changeover portion 7 that it has the transportation section 2 on the feed direction and is used to get around mould at mould bases 3 places; Use flat rubber belting conveying mechanism stroke changeover portion 7 structures as shown in Figure 1 more easily, can't conflict with mould bases, the reasonable disposition through belt wheel can realize.

The setting of location, checkout gear for ease, said platform conveyor structure comprises many parallel flat rubber beltings, and the adjacent flat interband leaves the gap, and said material carrying mechanism is arranged in the said gap;

Said direction of advance positioner is the block piece that is arranged on lift in the said gap, and its Lift Part is controlled by said controller, and when being used as an optoelectronic switch that detects the position and detecting workpiece, block piece rises and stops, just can realize the location of direction of advance.

In structure illustrated in figures 1 and 2, also comprise a shedding mechanism, be arranged on the back of last station, the workpiece that machines is carried out discharging, also adopt to be fit to the mechanism that sheet material is carried, select conveyer belt mechanism among the figure.One the 5th optoelectronic switch is set simultaneously, carries out workpiece sensing, with auxiliary discharging control.

In order to simplify control, said each station of feed mechanism coupling has branch feeding mechanism, and each minute feeding mechanism accepts successively.Simultaneously, for simplified structure, the number of station had better not surpass 5, generally is controlled at and is advisable for two or three.

Claims (10)

1. a solar water container crust Automatic position punching pin aperture apparatus is characterized in that, comprising:
Mould bases (3) is provided with a plurality ofly along feed direction, form the station of coupling solar water container crust punching processing operation;
Feed mechanism forms said feed direction, and the work top of feeding plane and mould bases is accepted in order;
Driving motor (17) connects the driving link of said feed mechanism, to drive said feed mechanism;
Checkout gear contains at least to be useful on and detects the detection means that workpiece arrives the station zone;
The side positioner positions in the left and right sides of direct of travel;
The direction of advance positioner positions in the front and back of direct of travel;
Material carrying mechanism holds up workpiece, breaks away from feed mechanism; And
Controller, input connects said checkout gear, and the said driving motor of output control; Side positioner, direction of advance positioner and material carrying mechanism, thereby, control workpiece location and retainer; And after corresponding station operation is accomplished, remove the constraint and the retainer constraint of location.
2. solar water container crust Automatic position punching pin aperture apparatus according to claim 1 is characterized in that, also comprise the first detent mechanism of said feed mechanism prime, this place's detent mechanism comprises:
Feed mechanism is as the prime of said feed mechanism;
Pusher, on horizontal plane, the pusher direction is orthogonal to feed direction;
Block (22) is opposite to said pusher and is arranged on the frame of feed mechanism;
Just detect device, detect workpiece and whether arrive on the feed mechanism.
3. solar water container crust Automatic position punching pin aperture apparatus according to claim 2; It is characterized in that; Said feed mechanism is a rollgang, and said just to detect device be optoelectronic switch, and just detects device and comprise at least and be arranged on the second terminal optoelectronic switch of rollgang.
4. solar water container crust Automatic position punching pin aperture apparatus according to claim 2 is characterized in that, said pusher comprises the scraping wings (10) that is parallel to feed direction and drives the first positioning cylinder (11) of this scraping wings (10) in the pusher direction.
5. according to the arbitrary described solar water container crust Automatic position punching pin aperture apparatus of claim 1 to 4; It is characterized in that; Also comprise the base (8) that is provided with the line slideway (6) that is parallel to throughput direction, said mould bases (3) seat has the free degree in the adjustment of throughput direction position in said line slideway (6); Simultaneously, mould bases has the mould bases guide rail that flatly is orthogonal to said line slideway (6), makes that the mould on the mould bases has the position adjustment free degree on this mould bases guide rail adjustment direction.
6. solar water container crust Automatic position punching pin aperture apparatus according to claim 5 is characterized in that, the handwheel adjustment based on the screw lead screw pair is adopted in the position adjustment of mould bases (3).
7. according to the arbitrary described solar water container crust Automatic position punching pin aperture apparatus of claim 1 to 4; It is characterized in that; Said feed mechanism is the flat rubber belting conveying mechanism, the changeover portion (7) that it has the transportation section (2) on the feed direction and locates to be used to get around mould at mould bases (3).
8. solar water container crust Automatic position punching pin aperture apparatus according to claim 7 is characterized in that said platform conveyor structure comprises many parallel flat rubber beltings, and the adjacent flat interband leaves the gap, and said material carrying mechanism is arranged in the said gap;
Said direction of advance positioner is the block piece that is arranged on lift in the said gap, and its Lift Part is controlled by said controller.
9. solar water container crust Automatic position punching pin aperture apparatus according to claim 1 is characterized in that said checkout gear is an optoelectronic switch.
10. solar water container crust Automatic position punching pin aperture apparatus according to claim 1 is characterized in that, said each station of feed mechanism coupling has branch feeding mechanism, and each minute feeding mechanism accepts successively.
CN201210156798.XA 2012-05-21 2012-05-21 Automatic positioning and punching device for shell of solar water tank CN102641942B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210156798.XA CN102641942B (en) 2012-05-21 2012-05-21 Automatic positioning and punching device for shell of solar water tank

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Application Number Priority Date Filing Date Title
CN201210156798.XA CN102641942B (en) 2012-05-21 2012-05-21 Automatic positioning and punching device for shell of solar water tank

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CN102641942B CN102641942B (en) 2014-04-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212648A (en) * 2013-04-26 2013-07-24 鹤山市科盈自动化设备有限公司 Movable central positioning feeding numerical control shearing machine

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CN201807647U (en) * 2010-07-02 2011-04-27 无锡市奇能焊接设备有限公司 Automatic flanging device used for cylinders with various specifications and shared with one conveying line
CN202114172U (en) * 2011-05-12 2012-01-18 太原科技大学 Conveying device of metal sheet crushing shears
CN202555676U (en) * 2012-05-21 2012-11-28 山东力诺瑞特新能源有限公司 Automatic positioning punching device for husk of solar water tank

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Publication number Priority date Publication date Assignee Title
GB2190027A (en) * 1986-05-05 1987-11-11 Evg Entwicklung Verwert Ges Making recesses in the tread side of a grating
DE10031185A1 (en) * 1999-10-29 2001-05-03 Hyundai Motor Co Ltd Recess press has material input section, holder/transport device, press with stamping elements mounted on base plate, ejection stage that outputs material to next processing stage
CN2785754Y (en) * 2005-04-29 2006-06-07 苏州斯莱克精密设备有限公司 Workpiece delivery unit of multi-stationed continuous progressive die
CN2850749Y (en) * 2005-12-12 2006-12-27 中国重型汽车集团有限公司 Automatic flanging machine for stamping
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CN202114172U (en) * 2011-05-12 2012-01-18 太原科技大学 Conveying device of metal sheet crushing shears
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212648A (en) * 2013-04-26 2013-07-24 鹤山市科盈自动化设备有限公司 Movable central positioning feeding numerical control shearing machine
CN103212648B (en) * 2013-04-26 2016-05-11 鹤山市科盈自动化设备有限公司 A kind of numerical controlled shearing machine of packaged type centralized positioning feeding

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