CN102635369A - Construction method for integrally pouring inverted arch concrete by matching trestle with top formwork - Google Patents

Construction method for integrally pouring inverted arch concrete by matching trestle with top formwork Download PDF

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Publication number
CN102635369A
CN102635369A CN2012100734862A CN201210073486A CN102635369A CN 102635369 A CN102635369 A CN 102635369A CN 2012100734862 A CN2012100734862 A CN 2012100734862A CN 201210073486 A CN201210073486 A CN 201210073486A CN 102635369 A CN102635369 A CN 102635369A
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China
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trestle
backform
concrete
inverted arch
template
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CN2012100734862A
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CN102635369B (en
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姜军
唐智华
刘章保
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China Railway 12th Bureau Group Co Ltd
First Engineering Co Ltd of China Railway No 12 Bureau Group Co Ltd
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China Railway 12th Bureau Group Co Ltd
First Engineering Co Ltd of China Railway No 12 Bureau Group Co Ltd
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Abstract

The invention discloses a construction method for integrally pouring inverted arch concrete by matching a trestle with a top formwork, which belongs to the construction method for pouring inverted arches concrete of tunnels and relates to the manufacture and utilization of top formworks and trestles. The construction method for integrally pouring inverted arch concrete by matching the trestle with the top formwork includes the steps of (1) manufacturing a top formwork structure; (2) manufacturing a trestle structure; (3) preparing: measurement locating, formwork locating, concreting and trestle displacing and positioning. The construction method for integrally pouring inverted arch concrete by matching the trestle with the top formwork is easy, capable of guaranteeing the concrete to be shaped as designed during the inverted arch concrete pouring process, and effectively guaranteeing the tunnel to be normally open to traffic during the inverted arch construction process.

Description

Trestle cooperates backform monobloc cast inverted arch concrete construction method
Technical field
The invention belongs to tunnel invert concrete pouring construction method, relate to the making and the use of backform and trestle, be specifically related to trestle and cooperate backform monobloc cast inverted arch concrete construction method.
Background technology
In the tunnel invert concrete pouring construction process, because of mostly inverted arch concrete shape is arc, and concrete slump is bigger, does not adhere to specification if the concrete profile of the very difficult control of backform is not installed.Simultaneously, for guaranteeing normally to be open to traffic in the inverted arch construction period hole, need above inverted arch, set up the inverted arch trestle.
So concrete can't be necessary to design special-purpose backform of a kind of tunnel invert concreting and trestle by the problem of design shape moulding in the tunnel invert concrete pouring construction process in order to solve.
Summary of the invention
The present invention is in order to solve the deficiency that above-mentioned prior art exists, and provides a kind of trestle to cooperate backform monobloc cast inverted arch concrete construction method.
The present invention realizes through following technical scheme:
Trestle cooperates backform monobloc cast inverted arch concrete construction method, may further comprise the steps:
(1) making of backform structure: use i iron to be welded into the backform main frame; Be connected through limit moulding oil top, bed die oil top, the backform structure oil top of going up and down between backform main frame and each template; The backform tail end is equipped with backform structure road wheel; Connect through rotating shaft between the wherein said template, described limit moulding oil top, bed die oil top, backform structure are gone up and down the oil top through being arranged on the flexible oily top of the backform control cabinet control between backform main frame and the template;
(2) making of trestle structure: be welded into the trestle girder with i iron; Trestle girder top welding trestle steel plate; The two ends of trestle girder connect the trestle ramp through the rotating shaft of trestle ramp, and the trestle supporting leg is installed, and the end of trestle girder is installed liftable trestle road wheel;
(3) preparation: after treating that the inverted arch concrete of having built reaches initial set, utilize the oil top to pack up two side templates, rise intermediate die plate again, the cleaning template is also brushed release agent;
Measurement and positioning: measure inverted arch center line and absolute altitude according to design; Treat that the inverted arch concrete reaches 90% o'clock of design strength; Fall backform structure road wheel, utilize plant equipment that the formwork structure leading portion is sling, drag formwork structure and be forwarded to the position of waiting to build inverted arch; Lay railway sleepers or the lumps of wood, pack up backform structure road wheel;
Template Location: according to measurement result intermediate die plate is dropped to design height, fix support screw, then that two side templates are in place, fix support screw;
Concreting: connect pumping concrete behind the pumping concrete pipe, mouth is pressed into concrete to the order of pumping concrete from the inverted arch both sides again for the pumping of concrete charging aperture on the middle template earlier is pressed into concrete, adopts the form vibrator that is installed on the template to vibrate;
Trestle displacement and in place: remove two plate inverted arch holes quarrel down,, treat to move the inverted arch trestle after a plate backfill concrete reaches design strength with quarrel body pile trestle front-end platform; Ramp, trestle two ends is dug folding, utilize the plant equipment trestle rear end of slinging, put down the trestle road wheel; The trestle girder front end of slinging drags before the trestle girder proceeds to quarrel body platform, lays railway sleepers or the lumps of wood; Put down trestle girder front end, front side trestle supporting leg is dropped on the sleeper, the trestle main beam rear end of slinging; Put down the trestle girder after packing up road wheel, at last the rotation of ramp, two ends is set level.
The inventive method is simple, can guarantee that concrete effectively guarantees normally to be open to traffic in the inverted arch construction period hole by the design shape moulding in the tunnel invert concrete pouring construction process.
Description of drawings
Fig. 1 is an inverted arch concrete backform front view:
Fig. 2 is inverted arch concrete backform A-A sectional drawing:
Fig. 3 is inverted arch concrete backform B-B sectional drawing:
Fig. 4 is an inverted arch trestle front view:
Fig. 5 is an inverted arch trestle plan view:
Among the figure: 1-backform main frame, 2-limit moulding oil top, 3-bed die oil top, 4-backform structure road wheel, 5-pumping of concrete charging aperture, 6-template, 7-inverted arch center line, 8-trestle steel plate, 9-trestle ramp, the flexible oily top of 10-backform control cabinet, 11-form vibrator, 12-backform structure up-down oil top, 13-support screw, 14-sleeper or the lumps of wood, the rotating shaft of 15-trestle ramp, 16-trestle supporting leg, 17-trestle road wheel, 18-trestle girder.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further specified.
Embodiment 1
Cooperate backform monobloc cast inverted arch concrete construction method like Fig. 1,2,3,4, a kind of trestle shown in 5, may further comprise the steps:
(1) making of backform structure: use i iron to be welded into backform main frame 1; Be connected through limit moulding oil top 2, bed die oil top 3, the backform structure oil top 12 of going up and down between backform main frame and each template 6; The backform tail end is equipped with backform structure road wheel 4; Connect through rotating shaft between the wherein said template 6, described limit moulding oil top 2, bed die oil top 3, backform structure are gone up and down oil top 12 through being arranged on the flexible oily top of backform control cabinet 10 controls between backform main frame 1 and the template 6;
(2) making of trestle structure: be welded into trestle girder 18 with i iron; Trestle girder 18 tops welding trestle steel plate 8; The two ends of trestle girder 18 connect trestle ramp 9 through trestle ramp rotating shaft 15; And trestle supporting leg 16 is installed, the end of trestle girder 18 is installed liftable trestle road wheel 17;
(3) preparation: after treating that the inverted arch concrete of having built reaches initial set, utilize the oil top to pack up two side templates, rise intermediate die plate again, the cleaning template is also brushed release agent;
Measurement and positioning: measure inverted arch center line 7 and absolute altitude according to design; Treat that the inverted arch concrete reaches 90% o'clock of design strength; Fall backform structure road wheel 4, utilize plant equipment that the formwork structure leading portion is sling, drag formwork structure and be forwarded to the position of waiting to build inverted arch; Lay railway sleepers or the lumps of wood 14, pack up backform structure road wheel;
Template Location: according to measurement result intermediate die plate is dropped to design height, fix support screw 13, then that two side templates are in place, fix support screw 13;
Concreting: connect pumping concrete behind the pumping concrete pipe, mouth is pressed into concrete to the order of pumping concrete from the inverted arch both sides again for the pumping of concrete charging aperture 5 on the middle template earlier is pressed into concrete, adopts the form vibrator 11 that is installed on the template to vibrate;
Trestle displacement and in place: remove two plate inverted arch holes quarrel down,, treat to move the inverted arch trestle after a plate backfill concrete reaches design strength with quarrel body pile trestle front-end platform; Ramp, trestle two ends is dug folding, utilize the plant equipment trestle rear end of slinging, put down the trestle road wheel; The trestle girder front end of slinging drags before the trestle girder proceeds to quarrel body platform, lays railway sleepers or the lumps of wood 14; Put down trestle girder front end, front side trestle supporting leg is dropped on the sleeper, the trestle main beam rear end of slinging; Put down the trestle girder after packing up road wheel, at last the rotation of ramp, two ends is set level.

Claims (1)

1. a trestle cooperates backform monobloc cast inverted arch concrete construction method, it is characterized in that may further comprise the steps:
(1) making of backform structure: use i iron to be welded into backform main frame (1); Be connected through limit moulding oil top (2), bed die oil top (3), the backform structure oil top (12) of going up and down between backform main frame and each template (6); The backform tail end is equipped with backform structure road wheel (4); Connect through rotating shaft between the wherein said template (6), described limit moulding oil top (2), bed die oil top (3), backform structure are gone up and down oil top (12) through being arranged on flexible oily top control cabinet (10) control of backform between backform main frame (1) and the template (6);
(2) making of trestle structure: be welded into trestle girder (18) with i iron; Trestle girder (18) top welding trestle steel plate (8); The two ends of trestle girder (18) connect trestle ramp (9) through trestle ramp rotating shaft (15); And trestle supporting leg (16) is installed, the end of trestle girder (18) is installed liftable trestle road wheel (17);
(3) preparation: after treating that the inverted arch concrete of having built reaches initial set, utilize the oil top to pack up two side templates, rise intermediate die plate again, the cleaning template is also brushed release agent;
Measurement and positioning: measure inverted arch center line (7) and absolute altitude according to design; Treat that the inverted arch concrete reaches 90% o'clock of design strength; Fall backform structure road wheel (4), utilize plant equipment that the formwork structure leading portion is sling, drag formwork structure and be forwarded to the position of waiting to build inverted arch; Lay railway sleepers or the lumps of wood (14), pack up backform structure road wheel;
Template Location: according to measurement result intermediate die plate is dropped to design height, fix support screw (13), then that two side templates are in place, fix support screw (13);
Concreting: connect pumping concrete behind the pumping concrete pipe, mouth is pressed into concrete to the order of pumping concrete from the inverted arch both sides again for the pumping of concrete charging aperture 5 on the middle template earlier is pressed into concrete, adopts the form vibrator (11) that is installed on the template to vibrate;
Trestle displacement and in place: remove two plate inverted arch holes quarrel down,, treat to move the inverted arch trestle after a plate backfill concrete reaches design strength with quarrel body pile trestle front-end platform; Ramp, trestle two ends is dug folding, utilize the plant equipment trestle rear end of slinging, put down the trestle road wheel; The trestle girder front end of slinging drags before the trestle girder proceeds to quarrel body platform, lays railway sleepers or the lumps of wood (14); Put down trestle girder front end, front side trestle supporting leg is dropped on the sleeper, the trestle main beam rear end of slinging; Put down the trestle girder after packing up road wheel, at last the rotation of ramp, two ends is set level.
CN201210073486.2A 2012-03-20 2012-03-20 Construction method for integrally pouring inverted arch concrete by matching trestle with top formwork Active CN102635369B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102787850A (en) * 2012-08-29 2012-11-21 中铁二十三局集团第一工程有限公司 Inverted arch formwork for tunnel inverted arch construction
CN102937027A (en) * 2012-11-30 2013-02-20 中铁十九局集团第二工程有限公司 Construction method of edge top arch and bottom arch of concrete pouring tunnel
CN102996143A (en) * 2012-11-19 2013-03-27 中铁十二局集团有限公司 Construction method of fully pouring tunnel invert
CN103628412A (en) * 2013-11-27 2014-03-12 上海建工七建集团有限公司 Erection method of concrete supporting trestle bridge formwork
CN104594916A (en) * 2014-12-13 2015-05-06 云南建工水利水电建设有限公司 Automatic dedusting and demoulding agent brushing device for tunnel steel trolley
CN105952469A (en) * 2016-07-07 2016-09-21 唐山市星斗路桥机械有限公司 Full-automatic high-frequency vibrating leveling machine for tunnel inverted arch
CN106979021A (en) * 2017-05-05 2017-07-25 中铁十二局集团有限公司 Large-section loess tunnel is excavated and preliminary bracing quick closure looping technique
CN107725073A (en) * 2017-11-06 2018-02-23 中建八局第建设有限公司 A kind of simple more straddle type tunnel inverted arch trestle structure and construction methods
CN111734453A (en) * 2020-06-04 2020-10-02 中铁十二局集团第三工程有限公司 Construction method of self-propelled inverted arch arc-shaped formwork movable trestle
CN112943303A (en) * 2021-02-23 2021-06-11 中建桥梁有限公司 Tunnel inverted arch construction method adopting hydraulic arc-shaped template

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101967985A (en) * 2010-09-08 2011-02-09 中铁隧道集团三处有限公司 Self-propelled inverted arch template construction method
CN201908664U (en) * 2011-01-13 2011-07-27 成都天博机械有限公司 Movable trestle bridge invert form board trolley
CN201963311U (en) * 2011-01-14 2011-09-07 湖南五新机械有限公司 Automatic-marching type movable scaffoldbridge
CN102230383A (en) * 2011-06-14 2011-11-02 中交隧道工程局有限公司 All-hydraulic tunnel inverted arch trestle-type moving die frame

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101967985A (en) * 2010-09-08 2011-02-09 中铁隧道集团三处有限公司 Self-propelled inverted arch template construction method
CN201908664U (en) * 2011-01-13 2011-07-27 成都天博机械有限公司 Movable trestle bridge invert form board trolley
CN201963311U (en) * 2011-01-14 2011-09-07 湖南五新机械有限公司 Automatic-marching type movable scaffoldbridge
CN102230383A (en) * 2011-06-14 2011-11-02 中交隧道工程局有限公司 All-hydraulic tunnel inverted arch trestle-type moving die frame

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102787850A (en) * 2012-08-29 2012-11-21 中铁二十三局集团第一工程有限公司 Inverted arch formwork for tunnel inverted arch construction
CN102787850B (en) * 2012-08-29 2014-12-24 中铁二十三局集团第一工程有限公司 Inverted arch formwork for tunnel inverted arch construction
CN102996143A (en) * 2012-11-19 2013-03-27 中铁十二局集团有限公司 Construction method of fully pouring tunnel invert
CN102996143B (en) * 2012-11-19 2015-07-08 中铁十二局集团有限公司 Construction method of fully pouring tunnel inverted arch
CN102937027A (en) * 2012-11-30 2013-02-20 中铁十九局集团第二工程有限公司 Construction method of edge top arch and bottom arch of concrete pouring tunnel
CN102937027B (en) * 2012-11-30 2016-09-07 中铁十九局集团第二工程有限公司 A kind of construction method of edge top arch and bottom arch of concrete pouring tunnel
CN103628412A (en) * 2013-11-27 2014-03-12 上海建工七建集团有限公司 Erection method of concrete supporting trestle bridge formwork
CN104594916A (en) * 2014-12-13 2015-05-06 云南建工水利水电建设有限公司 Automatic dedusting and demoulding agent brushing device for tunnel steel trolley
CN105952469A (en) * 2016-07-07 2016-09-21 唐山市星斗路桥机械有限公司 Full-automatic high-frequency vibrating leveling machine for tunnel inverted arch
CN105952469B (en) * 2016-07-07 2017-12-26 唐山市星斗路桥机械有限公司 Tunnel inverted arch Full-automatic high frequency vibrates evener
CN106979021A (en) * 2017-05-05 2017-07-25 中铁十二局集团有限公司 Large-section loess tunnel is excavated and preliminary bracing quick closure looping technique
CN107725073A (en) * 2017-11-06 2018-02-23 中建八局第建设有限公司 A kind of simple more straddle type tunnel inverted arch trestle structure and construction methods
CN107725073B (en) * 2017-11-06 2024-04-02 中建八局第一建设有限公司 Tunnel construction method based on simple trestle
CN111734453A (en) * 2020-06-04 2020-10-02 中铁十二局集团第三工程有限公司 Construction method of self-propelled inverted arch arc-shaped formwork movable trestle
CN112943303A (en) * 2021-02-23 2021-06-11 中建桥梁有限公司 Tunnel inverted arch construction method adopting hydraulic arc-shaped template
CN112943303B (en) * 2021-02-23 2022-11-01 中建桥梁有限公司 Tunnel inverted arch construction method adopting hydraulic arc-shaped template

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