CN102627230A - Crane and balancing weight device thereof - Google Patents
Crane and balancing weight device thereof Download PDFInfo
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- CN102627230A CN102627230A CN2012101060072A CN201210106007A CN102627230A CN 102627230 A CN102627230 A CN 102627230A CN 2012101060072 A CN2012101060072 A CN 2012101060072A CN 201210106007 A CN201210106007 A CN 201210106007A CN 102627230 A CN102627230 A CN 102627230A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/72—Counterweights or supports for balancing lifting couples
- B66C23/74—Counterweights or supports for balancing lifting couples separate from jib
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Abstract
本发明公开了一种起重机的平衡重装置,包括平衡重底板和设置于所述平衡重底板两端的组合平衡重,还包括液压油缸和底端挂接所述平衡重底板的绳排装置;所述液压油缸的固定端与所述起重机的转台尾部固定,所述液压油缸的伸缩端与所述绳排装置连接,以便通过所述绳排装置提升或下放所述平衡重底板。与现有技术相比,该平衡重装置在平衡重的提升过程中,最终的执行动作是由绳索完成的,所以在提升过程中即使平衡重位置发生偏差,到达指定位置后,可以通过调整绳索来调整平衡重的位置使得平衡重底板和转台可以实现挂接,很容易满足起重机平衡重在安装前的定位要求。本发明还公开了一种包括上述平衡重装置的起重机。
The invention discloses a balance weight device of a crane, which includes a balance weight bottom plate and a combined balance weight arranged at both ends of the balance weight bottom plate, and also includes a hydraulic oil cylinder and a rope row device whose bottom end is connected to the balance weight bottom plate; The fixed end of the hydraulic cylinder is fixed to the tail of the turntable of the crane, and the telescopic end of the hydraulic cylinder is connected to the rope row device, so as to lift or lower the balance weight bottom plate through the rope row device. Compared with the prior art, in the lifting process of the balance weight device, the final execution action is completed by the rope, so even if the position of the balance weight deviates during the lifting process, after reaching the designated position, it can be adjusted by adjusting the rope Adjust the position of the balance weight so that the base plate of the balance weight and the turntable can be articulated, and it is easy to meet the positioning requirements of the balance weight of the crane before installation. The invention also discloses a crane comprising the balance weight device.
Description
技术领域 technical field
本发明涉及起重机技术领域,特别是涉及一种起重机的平衡重装置。此外,本发明还涉及一种包括上述平衡重装置的起重机。The invention relates to the technical field of cranes, in particular to a balance weight device of a crane. In addition, the present invention also relates to a crane comprising the above counterweight device.
背景技术 Background technique
随着我国经济建设的快速发展,市场对于大吨位起重机的需求日益增大,起重机也向超大吨位发展。With the rapid development of my country's economic construction, the market demand for large-tonnage cranes is increasing, and cranes are also developing towards super-large tonnage.
起重机在工作时由于侧翻力矩的存在,所以需要稳定力矩来满足起重机工作的稳定性。侧翻力矩是指起重机吊重侧所有重量与其各自重心到回转中心距离的乘积之和;稳定力矩是指起重机吊重侧反方向的所有重量与其各自重心到回转中心距离的乘积之和。平衡重的存在就是为了增加稳定力矩,保证起重机作业时的安全性。Due to the existence of rollover moment when the crane is working, a stabilizing moment is needed to meet the stability of the crane. The rollover moment refers to the sum of the products of all the weights on the hoisting side of the crane and the distances from their respective centers of gravity to the center of slewing; the stabilizing moment refers to the sum of the products of all the weights on the hoisting side of the crane in the opposite direction and the distances from their respective centers of gravity to the center of slewing. The existence of the counterweight is to increase the stabilizing moment and ensure the safety of the crane during operation.
对于中小吨位的起重机来说,较小的平衡重即可满足作业的稳定性要求,行驶时也可以随车携带。但是对于大吨位起重机来说,为了提高整车的稳定力矩,充分发挥起重臂的主要结构件的性能,平衡重重量非常大,行驶时无法携带,所以将平衡重设计为组合式。For cranes with small and medium tonnages, a small counterweight can meet the stability requirements of the operation, and it can also be carried on the truck when driving. But for large-tonnage cranes, in order to improve the stable moment of the whole vehicle and give full play to the performance of the main structural parts of the boom, the counterweight is very heavy and cannot be carried when driving, so the counterweight is designed as a combined type.
随着起重机起重性能的不断提高,所需的稳定力矩也不断增大,所以需要平衡重的重量不断增大,同时要求其悬挂位置距回转中心尽可能的远,如果仍然采用油缸顶升组合平衡重方式,在挂接位置基本相同时,千吨级起重机的平衡重将达到400吨,其高度将超过6米,安全性降低,也无法满足平衡重从车架上进行安装的要求。With the continuous improvement of the lifting performance of the crane, the required stabilizing moment is also increasing, so the weight of the counterweight is continuously increasing, and its suspension position is required to be as far as possible from the center of slewing. If the oil cylinder jacking combination is still used With the balance weight method, when the mounting positions are basically the same, the balance weight of a thousand-ton crane will reach 400 tons, and its height will exceed 6 meters, which will reduce safety and cannot meet the requirements for the balance weight to be installed from the frame.
请参考图1、图2和图3,图1为现有技术中自顶式组合平衡重的结构示意图;图2为图1中组合平衡重安装过程的结构示意图;图3为图1中组合平衡重安装完成后的结构示意图。Please refer to Fig. 1, Fig. 2 and Fig. 3, Fig. 1 is a schematic structural diagram of the self-topping combined counterweight in the prior art; Fig. 2 is a structural schematic diagram of the installation process of the combined counterweight in Fig. 1; Fig. 3 is a schematic diagram of the combined counterweight in Fig. 1 Schematic diagram of the structure after the balance weight is installed.
自顶式平衡重包括组合平衡重101、平衡重底板102和液压油缸104;平衡重底板102的两端均设置有液压油缸104,液压油缸104的缸杆端和平衡重底板102固定连接,液压油缸104的缸筒端可以嵌入组合平衡重101内部,成为平衡重的一部分,节省空间;液压油缸104的缸杆处于缩回状态时,平衡重底板102接触并支撑组合平衡重101。液压油缸104的缸筒端上设置有与起重机的转台103铰接的铰点e,在铰点e的上方设置有限位凹槽141,在转台103的相应位置也分别设置有铰点和与限位凹槽143配合的限位凸台131,当液压油缸104的缸筒端上升到指定位置时,限位凹槽141和限位凸台131正好吻合(示于图2中),此时液压油缸104的缸筒端铰点e和转台103上的铰点位置对正,可以通过销轴将液压油缸104和转台103铰接。The self-topping counterweight includes a combined
当需要安装组合平衡重101时,先用起重机将平衡重底板102放置在车架上表面的指定位置,根据实际工况需要,将组合平衡重101放置在平衡重底板102上;将转台103尾部回转至组合平衡重101上方;用遥控装置将转台103与液压油缸104的铰接点对齐,接通液压油缸104的油路,使液压油缸104的缸筒端向上运动,从而带动组合平衡重101向上移动。当液压油缸104升至指定位置时,限位凹槽141和限位凸台131吻合,此时液压油缸104的铰点e和转台上的铰点刚好配合,可以用销轴将液压油缸104缸筒端与转台103铰接(示于图2中);然后通过控制液压油缸104的油路,使液压油缸104的缸杆缩回,即带动平衡重底板102向上移动,当平衡重底板102升至与组合平衡重101接触时,停止液压油缸104的活动,锁死平衡阀,完成平衡重的安装。When the
如果需要拆卸平衡重时,只需按照上述步骤反向进行即可。If you need to remove the balance weight, just follow the above steps in reverse.
由于起重机的吨位较大,对平衡重的重量有一定的要求,从而使得组合平衡重101的高度较大,所以在安装过程中对各平衡重块之间的定位可靠性要求较高;利用液压油缸104将组合平衡重101顶升时,组合平衡重101的重心提高近1米,稳定性差,对两个液压油缸104的同步性要求极高,如果两个液压油缸104不同步的话,将会产生偏斜,甚至发生平衡重倾翻,影响安全性;当液压油缸104上升到指定位置时,需要将液压油缸104和转台103铰接,使组合平衡重101的重量通过更为可靠的机械连接挂接在转台103上,所以在安装过程中对精确定位的要求非常高,不能使液压油缸104的缸筒端的铰点e在缸筒端上升时发生偏差而导致液压油缸104和转台103无法铰接。此外,平衡重底板102与转台103的挂接形式是液压挂接,在起重机工作过程中需要液压油缸104维持较高的压力,容易使密封件失效,平衡重底板102下降,影响工作时的安全性。Due to the large tonnage of the crane, there are certain requirements for the weight of the counterweight, which makes the height of the combined
因此,如何研发出一种平衡重装置,安装和拆卸过程安全可靠,在安装前可以很容易地实现平衡重精确定位的要求,是本领域技术人员目前需要解决的技术问题。Therefore, how to develop a counterweight device, which is safe and reliable during installation and disassembly, and can easily meet the requirements of precise positioning of the counterweight before installation, is a technical problem that those skilled in the art need to solve at present.
发明内容 Contents of the invention
本发明的目的是提供一种起重机的平衡重装置,该平衡重装置的安装和拆卸过程安全可靠,在安装前可以很容易实现平衡重精确定位的要求。本发明的另一目的是提供一种包括上述平衡重装置的起重机。The object of the present invention is to provide a balance weight device of a crane, the installation and disassembly process of the balance weight device is safe and reliable, and the requirement of precise positioning of the balance weight can be easily realized before installation. Another object of the present invention is to provide a crane comprising the above-mentioned counterweight device.
为解决上述技术问题,本发明提供一种起重机的平衡重装置,包括平衡重底板和设置于所述平衡重底板两端的组合平衡重,还包括液压油缸和底端挂接所述平衡重底板的绳排装置;所述液压油缸的固定端与所述起重机的转台尾部固定,所述液压油缸的伸缩端与所述绳排装置连接,以便通过所述绳排装置提升或下放所述平衡重底板。In order to solve the above-mentioned technical problems, the present invention provides a balance weight device of a crane, which includes a balance weight base plate and a combined balance weight arranged at both ends of the balance weight base plate, and also includes a hydraulic cylinder and a bottom end hooked to the balance weight base plate. Rope row device; the fixed end of the hydraulic cylinder is fixed to the tail of the turntable of the crane, and the telescopic end of the hydraulic cylinder is connected to the rope row device, so as to lift or lower the balance weight floor through the rope row device .
优选地,所述液压油缸水平设置,所述绳排装置包括动滑轮组件、定滑轮、导轨和绳索;所述液压油缸的固定端与所述转台尾部的侧壁固定且其伸缩端与所述动滑轮组件固定,所述导轨固定于所述转台尾部的侧壁且支撑所述动滑轮组件,所述定滑轮固定在所述转台尾部的侧壁上,所述绳索的第一端至第二端依次绕过所述定滑轮、所述动滑轮组件,且其第一端与所述平衡重底板的绳索铰点可拆卸挂接,所述绳索的第二端固定在所述转台尾部的侧壁。Preferably, the hydraulic cylinder is arranged horizontally, and the rope row device includes a movable pulley assembly, a fixed pulley, guide rails and ropes; the fixed end of the hydraulic cylinder is fixed to the side wall of the tail of the turntable, and its telescopic end is connected to the movable pulley The assembly is fixed, the guide rail is fixed on the side wall of the tail of the turntable and supports the movable pulley assembly, the fixed pulley is fixed on the side wall of the tail of the turntable, and the first end to the second end of the rope are wound around Pass through the fixed pulley and the moving pulley assembly, and its first end is detachably connected to the rope hinge point of the counterweight bottom plate, and the second end of the rope is fixed on the side wall of the tail of the turntable.
优选地,所述绳索的第一端还设置有重块。Preferably, the first end of the rope is further provided with a weight.
优选地,所述平衡重底板上设置有至少一个耳板,所述转台尾部设置有与所述耳板销接的销轴油缸。Preferably, at least one ear plate is provided on the bottom plate of the balance weight, and a pin shaft oil cylinder pinned to the ear plate is provided at the tail of the turntable.
优选地,所述销轴油缸上还设置有平衡重销轴检测装置,以便检测所述平衡重底板和所述转台尾部是否销接。Preferably, a balance weight pin detection device is also provided on the pin cylinder, so as to detect whether the balance weight bottom plate is pinned to the tail of the turntable.
优选地,所述平衡重销轴检测装置包括设置于所述销轴油缸上的平衡重销轴检测开关、与所述平衡重销轴检测开关连接的第一控制器以及与所述第一控制器连接的第一显示装置。Preferably, the balance weight pin detection device includes a balance weight pin detection switch arranged on the pin oil cylinder, a first controller connected to the balance weight pin detection switch, and a first controller connected to the first controller. connected to the first display device.
优选地,所述平衡重装置进一步包括设置于所述转台尾部的到位检测装置,以便检测所述平衡重底板是否提升到指定位置。Preferably, the counterweight device further includes an in-position detection device arranged at the rear of the turntable, so as to detect whether the bottom plate of the counterweight is lifted to a specified position.
优选地,所述到位检测装置包括设置于所述转台尾部底端的到位检测开关、与所述到位检测开关连接的第二控制器以及与所述第二控制器连接的第二显示装置。Preferably, the in-position detection device includes an in-position detection switch disposed at the bottom end of the turntable tail, a second controller connected to the in-position detection switch, and a second display device connected to the second controller.
本发明还提供一种起重机,包括转台和平衡重装置,所述平衡重装置为上述任一项所述的平衡重装置。The present invention also provides a crane, including a turntable and a counterweight device, and the counterweight device is the counterweight device described in any one of the above items.
优选地,所述起重机具体为全地面起重机。Preferably, the crane is in particular an all terrain crane.
相对上述背景技术,本发明所提供的平衡重装置包括平衡重底板和设置于平衡重底板两端的组合平衡重,还包括液压油缸和底端挂接平衡重底板的绳排装置;液压油缸的固定端与起重机的转台尾部固定,液压油缸的伸缩端与绳排装置连接,以便通过绳排装置提升或下放所述平衡重底板。与现有技术相比,本发明所提供的平衡重装置在平衡重的安装和拆卸过程中,最终的执行动作是通过绳排装置的绳索来完成的,所以在平衡重的提升过程中,如果出现位置偏差,在到达指定位置后,可以方便地通过调整绳索来调整平衡重的位置,完成平衡重底板和转台尾部的连接,很容易满足起重机平衡重在安装前的精确定位的要求。With respect to the above-mentioned background technology, the balance weight device provided by the present invention includes a balance weight base plate and a combined balance weight arranged at both ends of the balance weight base plate, and also includes a hydraulic cylinder and a rope row device whose bottom end is articulated on the balance weight base plate; the fixing of the hydraulic cylinder The end is fixed to the tail of the turntable of the crane, and the telescopic end of the hydraulic cylinder is connected to the rope row device, so that the balance weight bottom plate can be lifted or lowered by the rope row device. Compared with the prior art, the balance weight device provided by the present invention, in the installation and disassembly process of the balance weight, the final execution action is completed by the rope of the rope row device, so in the lifting process of the balance weight, if If there is a position deviation, after reaching the designated position, the position of the balance weight can be adjusted conveniently by adjusting the rope to complete the connection between the bottom plate of the balance weight and the tail of the turntable, which can easily meet the requirements of precise positioning of the balance weight of the crane before installation.
在一种优选的实施方式中,本发明所提供的平衡重底板和转台尾部通过设置于平衡重底板上的耳板和设置于转台尾部的销轴油缸实现两者之间的销接。进一步地,在所述销轴油缸上设置平衡重销轴检测装置,以便检测平衡重底板和转台尾部是否处于销接状态,保证起重机工作过程中的安全性。In a preferred embodiment, the balance weight bottom plate and the tail of the turntable provided by the present invention realize the pin connection between the two through the lug plate arranged on the balance weight bottom plate and the pin shaft oil cylinder arranged at the turntable tail. Further, a balance weight pin detection device is provided on the pin cylinder, so as to detect whether the balance weight bottom plate and the tail of the turntable are in a pinned state, so as to ensure the safety of the crane during operation.
在另一种优选的实施方式中,本发明所提供的平衡重装置还包括设置于所述转台尾部的到位检测装置,以便检测平衡重底板是否提升到指定位置,避免平衡重底板到达指定位置后绳排装置过载。In another preferred embodiment, the balance weight device provided by the present invention also includes an in-position detection device arranged at the tail of the turntable, so as to detect whether the balance weight bottom plate has been lifted to the specified position, so as to prevent the balance weight bottom plate from reaching the specified position. The rope arrangement is overloaded.
附图说明Description of drawings
图1为现有技术中自顶式组合平衡重的结构示意图;Fig. 1 is the structural schematic diagram of self-topping combined counterweight in the prior art;
图2为图1中组合平衡重安装过程的结构示意图;Fig. 2 is the structural representation of the installation process of combined counterweight in Fig. 1;
图3为图1中组合平衡重安装完成后的结构示意图;Fig. 3 is a structural schematic diagram after the installation of the combined balance weight in Fig. 1 is completed;
图4为本发明所提供平衡重装置一种具体实施方式的结构示意图;Fig. 4 is a schematic structural view of a specific embodiment of the counterweight device provided by the present invention;
图5为本发明所提供平衡重底板一种具体实施方式的结构示意图;Fig. 5 is a schematic structural view of a specific embodiment of the balance weight bottom plate provided by the present invention;
图6为本发明所提供传动装置在平衡重安装前的结构示意图;Fig. 6 is a schematic structural view of the transmission device provided by the present invention before the balance weight is installed;
图7为本发明所提供传动装置在平衡重安装过程中的结构示意图;Fig. 7 is a schematic structural view of the transmission device provided by the present invention during the installation process of the counterweight;
图8为本发明所提供到位检测装置和平衡重销轴检测装置的结构简图;Fig. 8 is a schematic structural diagram of the in-position detection device and the balance weight pin detection device provided by the present invention;
图9为图8中A部位的局部放大图。Fig. 9 is a partially enlarged view of part A in Fig. 8 .
具体实施方式 Detailed ways
本发明的核心是提供一种起重机的平衡重装置,该平衡重装置的安装和拆卸过程安全可靠,在安装前可以很容易实现平衡重精确定位的要求。本发明的另一核心是提供一种包括上述平衡重装置的起重机。The core of the present invention is to provide a balance weight device of a crane. The installation and disassembly process of the balance weight device is safe and reliable, and the requirement of precise positioning of the balance weight can be easily realized before installation. Another core of the present invention is to provide a crane including the above counterweight device.
需要说明的是,本文中所涉及的上、下、左和右等方位词是以图4至图9中零部件位于图中及零部件相互之间的位置为基准定义的,只是为了表述技术方案的清楚及方便,应当理解,所述方位词的使用不应限制本申请请求保护的范围。It should be noted that the orientation words such as up, down, left, and right involved in this article are defined based on the positions of the components in Figures 4 to 9 and the positions of the components between them, just to describe the technical For the clarity and convenience of the scheme, it should be understood that the use of the location words should not limit the scope of protection claimed in this application.
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图4、图5、图6及图7,图4为本发明所提供平衡重装置一种具体实施方式的结构示意图;图5为本发明所提供平衡重底板一种具体实施方式的结构示意图;图6为本发明所提供传动装置在平衡重安装前的结构示意图;图7为本发明所提供传动装置在平衡重安装过程中的结构示意图。Please refer to Fig. 4, Fig. 5, Fig. 6 and Fig. 7, Fig. 4 is a structural schematic diagram of a specific embodiment of the counterweight device provided by the present invention; Fig. 5 is a structure of a specific embodiment of the counterweight bottom plate provided by the present invention Schematic diagram; Figure 6 is a schematic structural view of the transmission provided by the present invention before the balance weight is installed; Figure 7 is a structural schematic view of the transmission provided by the present invention during the installation of the counterweight.
在一种具体实施方式中,本发明所提供的平衡重装置包括组合平衡重1和平衡重底板2,组合平衡重1均匀地设置在平衡重底板2的两端;可以根据实际工况需要调节组合平衡重1的重量。In a specific embodiment, the balance weight device provided by the present invention includes a
为了确保组合平衡重1安装过程的安全性,在组合平衡重1两端设置定位凸缘11,在平衡重底板1上设置与定位凸缘11配合的定位座23;将组合平衡重1放置在平衡重底板2两端后,可以通过链条绕过定位凸缘11和定位座23来固定组合平衡重1和平衡重底板2。In order to ensure the safety of the installation process of the combined
平衡重装置还包括安装在转台3尾部左右侧壁上的两组传动装置4,用于组合平衡重1的安装和拆卸;传动装置4进一步包括液压油缸41和绳排装置42;液压油缸41水平设置时,绳排装置42进一步包括动滑轮组件421、定滑轮422和绳索423。The balance weight device also includes two sets of
液压油缸41水平设置在转台3尾部的侧壁上,液压油缸41的固定端可以通过销轴固定在转台3尾部的侧壁上,当然也可以通过其他方式固定。The
动滑轮组件421固定在液压油缸41的伸缩端;动滑轮组件421包括动滑轮、挡板和导向块;在第一挡板和第二挡板之间的上下两端分别设置动滑轮,可以通过销轴将动滑轮与第一挡板、第二挡板铰接;再将铰接有动滑轮的挡板与液压油缸41的伸缩端在挡板的中间位置固定,使得与挡板铰接的动滑轮对称分布在液压油缸41的伸缩端上下两侧;可以通过圆轴将动滑轮组件421和液压油缸41的伸缩端固定,圆轴两端可以通过法兰连接或螺母连接限定圆轴在其轴线方向上的位置。The
动滑轮组件421上与转台3尾部侧壁相对的挡板上固装有导向块,导向块的位置和个数根据需要设置;在转台3尾部的侧壁上安装有支撑导向块的导轨424,所述导轨424通过支撑导向块,进而支撑与导向块固装的动滑轮组件421以及与动滑轮组件421固定连接的液压油缸41的伸缩端。导轨424水平设置,以保证在导轨424的支撑下,液压油缸41伸缩时可以带动动滑轮组件421沿导轨424往复移动。On the
所述导轨424可以为支撑轨道或吊浮式轨道;可以将导轨424与转台2尾部的侧壁通过焊接固定,该种方式既简便又可靠。The
定滑轮422固定在转台3尾部侧壁,在液压油缸41的两侧均设置有定滑轮422,可以通过销轴将定滑轮422和转台3尾部侧壁固定。Fixed
绳索423的第一端至第二端依次绕于定滑轮422、动滑轮组件421的动滑轮上,且绳索423的第一端与平衡重底板2的绳索铰点22可拆卸连接,可以在绳索423的第一端设置挂接装置425,便于绳索423和平衡重底板2的挂接;绳索423的第二端与转台3尾部侧壁的固定铰点J固定。The first end to the second end of the
固定铰点J的具体形式可以有多种;所述固定铰点J具体可以为以下形式:在两块竖直放置的支撑板的一侧对应位置设置通孔,连接轴通过两块支撑板的通孔将支撑板固定在转台3上,连接轴的端部通过螺母连接限位;在两块支撑板相对的两侧面上设有凹槽,第三块支撑板水平放置且通过凹槽与两块支撑板卡接,在第三块支撑板上设置通孔,用于固定绳索423。The specific forms of the fixed hinge point J can be various; the fixed hinge point J can be specifically in the following form: a through hole is set at a corresponding position on one side of two vertically placed support plates, and the connecting shaft passes through the joint of the two support plates. The through hole fixes the support plate on the
在转台3尾部的另一侧壁以上述同样方式布置另一组传动装置4,这样,在转台3尾部一共有四组绳索,每组绳索的第一端均设置挂接装置,一共有四个挂接装置,用于与平衡重底板2上的四个绳索铰点22连接。当然,在实际情况中,可以根据需要设置绳索组数及相应的动滑轮组件和定滑轮。Another group of
其中绳索423的绕向和定滑轮422的位置设置可参考图6。如图2所示,绳索423的第二端固定在转台3尾部侧壁的固定铰点J上,绳索423依次绕过动滑轮组件421的动滑轮、定滑轮422、直至绳索423的第一端,可以理解,液压油缸41的伸缩量为L时,绳索423的移动量将为2L,即平衡重底板2在竖直方向上的移动量也为2L,液压油缸41以较小的伸缩量可以使平衡重底板2提升较大的位移。Wherein the winding direction of the
这里需要说明的是,为了保证绳索423可以承受足够的强度,每组绳索可以采用多根绳索,根据需要进行设定。It should be noted here that, in order to ensure that the
请参考图6和图7,当液压油缸41的伸缩端沿转台3尾部侧壁向左伸出时,会带动动滑轮组件421沿导轨424向左水平移动,从而将绳索423水平向左牵引,通过定滑轮422,实现绳索423的向上牵引,从而带动与绳索423的挂接装置425连接的平衡重底板2向上移动,进而带动设置在平衡重底板2两端的组合平衡重1向上移动。Please refer to Fig. 6 and Fig. 7, when the telescoping end of the
当需要安装平衡重时,先用起重机将平衡重底板2吊装在预定位置,水平放置于地面上,根据实际工况所需将组合平衡重1放置在平衡重底板2的两端;同时将起重机转台3尾部回转至平衡重底板2的正上方;将液压油缸41的伸缩端完全缩回,放下绳索423,通过挂接装置425将绳索423与平衡重底板2挂接;通过操作起重机的控制器使液压油缸41的伸缩端伸出,与伸缩端连接的动滑轮组件421在伸缩端的带动下沿导轨424将绳索423水平向左牵引,再通过定滑轮422将绳索423向上牵引,进而带动与挂接装置425连接的平衡重底板2及设置于其上的组合平衡重1向上移动,当组合平衡重1上升至指定位置时,停止液压油缸41的运行;用销轴将平衡重底板2上的耳板21与转台3上的锁止铰点(图中未示出)固定,完成平衡重的安装。When it is necessary to install the balance weight, first hoist the balance
优选方案中,可以在转台3尾部设置销轴油缸6,通过控制销轴油缸6实现平衡重底板2和转台3尾部的销接。In a preferred solution, a
由于在平衡重的安装过程中,最终执行动作是通过绳索423来完成的,所以在提升过程中即使平衡重底板2出现位置偏差,在到达指定位置后,可以很方便地通过调整绳索423来调整平衡重底板2的位置,使平衡重底板2和转台3可以实现挂接,很容易满足起重机平衡重在安装前的精确定位要求;在平衡重安装完毕后,组合平衡重1和平衡重底板2的所有重量都是通过平衡重底板2和转台3之间的机械连接来承担,提高了起重机作业过程中的安全性和可靠性。Since during the installation process of the balance weight, the final execution action is completed by the
此外,由于液压油缸41水平设置,及绳排装置42的设置,使得液压油缸41的伸缩量为L时,平衡重底板2可提升高度为2L;液压油缸41水平设置不受空间限制,可以将液压油缸41的伸缩量设置为合适值使得平衡重底板2放置在地面上就可以实现和绳排装置42的挂接,不必限定在车架上,克服了平衡重体积庞大,布置困难的问题;同时转台3的长度不受平衡重底板2安装前放置位置的影响,可以适当拉大转台3尾部和回转中心的距离,从而使得最终安装完成后的结构总重可以减小。In addition, due to the horizontal setting of the
这里需要说明的是,在安装平衡重时,需要放下绳索423,在绳索423的下落过程中,由于绳索423自身的重量较轻,为了方便绳索423的下落,可以在挂接装置425上设置重块。What needs to be explained here is that when installing the balance weight, it is necessary to put down the
参考图6,由于左侧的绳索423及其挂接装置425位于转台3尾部的底部,所以在拉动组合平衡重1上升过程中,为了防止左侧的重块426-1与转台3底部碰撞,可以将左侧的重块426-1设置为立板形式;参考图5,平衡重底板2上与左侧挂接装置425-1配合的后侧的绳索铰点221与所述立板配合,使得作为重块的立板可以穿过后侧的绳索铰点221置于平衡重底板2的底部,避免与转台3底部碰撞。当然也可以将右侧的重块426-2和左侧的重块426-1设置为相同结构。Referring to Fig. 6, since the
请参考图8和图9,图8为本发明所提供到位检测装置和平衡重销轴检测装置的结构简图;图9为图8中A部位的局部放大图。Please refer to Fig. 8 and Fig. 9, Fig. 8 is a schematic structural diagram of the in-position detection device and the balance weight pin detection device provided by the present invention; Fig. 9 is a partial enlarged view of part A in Fig. 8 .
在实际工作过程中,平衡重底板2和转台3尾部通过销轴油缸6销接,使得工作过程中平衡重底板2和组合平衡重1的重量全部由可靠的机械连接来承担,提高了工作过程的安全性和可靠性。为了准确判断平衡重底板2和转台3尾部是否销接,可以进一步在转台3尾部的销轴油缸6上设置平衡重销轴检测装置;平衡重销轴检测装置包括平衡重销轴检测开关7、与平衡重销轴检测开关7连接的第一控制器以及与第一控制器连接的第一显示装置。In the actual working process, the balance
当平衡重底板2与转台3处于销接状态时,平衡重销轴检测开关7处于接通或断开的状态,发出检测信号,第一控制器接收到该信号后,通过分析处理,对与其相连的第一显示装置发出指令,操作人员可以根据第一显示装置的信号判断平衡重底板2与转台3的状态,进行下一步的操作。When the balance
在平衡重的安装过程中,为了准确判断平衡重底板2的提升位置,避免平衡重底板2到位后,绳排装置42过载,本发明所提供的平衡重装置进一步设置了到位检测装置。到位检测装置包括安装在转台3尾部底端的到位检测开关5、与到位检测开关5连接的第二控制器以及与第二控制器连接的第二显示装置。第二控制器可以接收到位检测开关5采集到的检测信号,并通过对检测信号的读取、分析,发出相应的指令传输给第二显示装置。During the installation process of the balance weight, in order to accurately judge the lifting position of the balance
当平衡重底板2提升到指定位置时,处于到位检测开关5的检测范围内,到位检测开关5处于接通或断开的状态,发出检测信号,第二控制器接受到该信号后,通过分析处理,对与其相连的第二显示装置发出指令,操作人员可以根据第二显示装置的信号判断平衡重到达指定高度,停止液压油缸41的运行。When the balance
除了上述平衡重装置,本发明还提供一种包括上述平衡重装置的起重机,该起重机其他各部分的结构请参考现有技术,本文不再赘述。In addition to the above-mentioned counterweight device, the present invention also provides a crane including the above-mentioned counterweight device. For the structure of other parts of the crane, please refer to the prior art, which will not be repeated here.
具体地,上述起重机可以为全地面起重机。Specifically, the above-mentioned crane may be an all-terrain crane.
以上对本发明所提供的起重机及其平衡重装置进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The crane and its counterweight device provided by the present invention have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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| CN102963825A (en) * | 2012-11-27 | 2013-03-13 | 徐州重型机械有限公司 | Crane and balancing weight hooking device thereof |
| CN102963825B (en) * | 2012-11-27 | 2015-06-17 | 徐州重型机械有限公司 | Crane and balancing weight hooking device thereof |
| CN103395709A (en) * | 2013-08-21 | 2013-11-20 | 徐州重型机械有限公司 | Crane and counterweight mechanism thereof |
| CN103482495A (en) * | 2013-09-30 | 2014-01-01 | 徐州重型机械有限公司 | Sliding device and counterweight hitching device |
| CN103482495B (en) * | 2013-09-30 | 2015-07-22 | 徐州重型机械有限公司 | Sliding device and counterweight hitching device |
| CN103626055A (en) * | 2013-12-04 | 2014-03-12 | 中联重科股份有限公司 | Counterweights and cranes incorporating such counterweights |
| CN103626055B (en) * | 2013-12-04 | 2015-12-02 | 中联重科股份有限公司 | Counterweights and cranes incorporating such counterweights |
| CN104876122A (en) * | 2014-02-28 | 2015-09-02 | 塔达诺曼迪斯公司 | Machine Ballast System, Heavy Equipment And Method For Installation And Removal Of Ballast |
| WO2015180007A1 (en) * | 2014-05-26 | 2015-12-03 | 徐州重型机械有限公司 | Combined counterweight hooking apparatus and method, and counterweight mounting structure |
| US9950912B2 (en) | 2014-05-26 | 2018-04-24 | Xuzhou Heavy Machinery Co., Ltd. | Combined counterweight hitching device and method thereof, and counterweight mounting structure |
| CN107777592A (en) * | 2016-08-26 | 2018-03-09 | 利勃海尔工厂埃英根有限公司 | Crane and counterweight support plate |
| CN107777592B (en) * | 2016-08-26 | 2021-06-15 | 利勃海尔工厂埃英根有限公司 | Crane and balance weight support plate |
| CN106882712A (en) * | 2017-03-22 | 2017-06-23 | 徐州重型机械有限公司 | A kind of crane new single cylinder balance weight hanging device |
| CN109694010A (en) * | 2017-10-24 | 2019-04-30 | 中冶宝钢技术服务有限公司 | A kind of counterweight method for improving |
| CN109694010B (en) * | 2017-10-24 | 2020-11-20 | 中冶宝钢技术服务有限公司 | Counterweight lifting method |
| CN116143002A (en) * | 2023-02-24 | 2023-05-23 | 徐州重型机械有限公司 | A sliding displacement balance weight system, a sliding displacement method and construction machinery |
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Application publication date: 20120808 |
