CN102624375A - Signal processing device compatible with various encoders and resolver interfaces - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及数控机床、机器人和伺服控制技术等领域,特别适用于检测不同执行机构的位置、速度、角度信号使用的多种编码器与旋转变压器时的一种具有兼容性的接口信号处理装置。The invention relates to the fields of numerically controlled machine tools, robots and servo control technology, and is especially suitable for a compatible interface signal processing device for various encoders and rotary transformers used to detect the position, speed and angle signals of different actuators.
背景技术 Background technique
在数控机床、机器人和伺服控制技术等领域中,位置控制、速度控制或角度控制系统的检测单元是不可缺少的组成部分,其检测到的位置、速度或角度信息作为闭环控制的反馈信号,提高设备的运动速度、精度以及效率。In the fields of CNC machine tools, robots and servo control technology, the detection unit of the position control, speed control or angle control system is an indispensable part, and the detected position, speed or angle information is used as the feedback signal of the closed-loop control to improve The movement speed, precision and efficiency of the equipment.
目前市场上位置控制、速度控制或角度控制系统的检测单元主要采用以下三种元件:增量式编码器、绝对式编码器和旋转变压器。增量式编码器体积小、价格低、精度高、响应速度快、性能稳定,广泛应用于雷达、光电经纬仪、地面指挥仪、机器人、数控机床、伺服控制等领域;绝对式编码器由机械位置决定的每个位置绝对唯一、抗干扰性强,便于记忆和保存,可以直接读出绝对位置信息,没有累积误差,数据的可靠性高,广泛应用于各种工业系统中的角度、长度测量和定位控制,如数控机床和机器人等精度要求比较高的场合。旋转变压器是一种精密角度、位置、速度检测装置,适用于所有使用旋转编码器的场合,特别是高温、严寒、潮湿、高速、高震动等旋转编码器无法正常工作的场合。由于旋转变压器以上特点,可完全替代光电编码器,被广泛应用在伺服控制系统、机器人系统、机械工具、汽车、电力、航空航天、船舶、建筑等领域的角度、位置检测系统中。At present, the detection unit of the position control, speed control or angle control system on the market mainly uses the following three components: incremental encoder, absolute encoder and resolver. Incremental encoders are small in size, low in price, high in precision, fast in response, and stable in performance, and are widely used in radar, photoelectric theodolite, ground commander, robot, CNC machine tools, servo control, and other fields; absolute encoders are controlled by mechanical position Each determined position is absolutely unique, strong anti-interference, easy to memorize and save, can directly read out the absolute position information, no cumulative error, high data reliability, widely used in various industrial systems for angle, length measurement and Positioning control, such as CNC machine tools and robots, where the precision requirements are relatively high. The resolver is a precision angle, position, and speed detection device, which is suitable for all occasions where the rotary encoder is used, especially the occasions where the rotary encoder cannot work normally due to high temperature, severe cold, humidity, high speed, and high vibration. Due to the above characteristics of the resolver, it can completely replace the photoelectric encoder, and is widely used in angle and position detection systems in servo control systems, robot systems, mechanical tools, automobiles, electric power, aerospace, ships, construction and other fields.
为实现对增量式编码器和绝对式编码器的兼容,发明专利200810162067.X提出一种兼容多种编码器接口的交流伺服驱动器,该发明中所提出的驱动器能兼容增量式编码器和绝对式编码器;实用新型专利201020575348.0提出了一种兼容多种位置反馈并且支持多种总线协议的交流伺服驱动器。但这些专利都没有涉及到对旋转变压器兼容问题的解决。而数控机床、机器人和伺服控制技术等领域中,为了要满足控制系统对精度、速度、性能以及环境的要求,位置控制、速度控制或角度控制系统的检测单元将使用不同的检测元件,这就需要设计一种兼容多种增量式编码器、绝对式编码器和旋转变压器接口的信号处理装置。In order to achieve compatibility with incremental encoders and absolute encoders, invention patent 200810162067.X proposes an AC servo driver compatible with multiple encoder interfaces. The driver proposed in this invention is compatible with incremental encoders and Absolute encoder; utility model patent 201020575348.0 proposes an AC servo drive compatible with multiple position feedbacks and supports multiple bus protocols. However, these patents do not involve the resolution of the resolver compatibility problem. In the fields of CNC machine tools, robots, and servo control technology, in order to meet the requirements of the control system for accuracy, speed, performance, and environment, the detection units of the position control, speed control, or angle control systems will use different detection elements. It is necessary to design a signal processing device compatible with various incremental encoders, absolute encoders and resolver interfaces.
发明内容 Contents of the invention
本发明的目的在于克服上述现有技术的不足,提供兼容多种编码器与旋转变压器接口的信号处理装置,以实现多种增量式编码器、绝对式编码器和旋转变压器与外接的运动控制单元连接,便于技术人员现场调试,提高信号处理装置的实用性和市场竞争力。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and provide a signal processing device compatible with various encoders and rotary transformer interfaces, so as to realize motion control between various incremental encoders, absolute encoders, rotary transformers and external connections The unit connection facilitates on-site debugging by technicians, and improves the practicability and market competitiveness of the signal processing device.
本发明的技术方案概述如下:Technical scheme of the present invention is summarized as follows:
兼容多种编码器与旋转变压器接口的信号处理装置,至少包括信号输入接口模块1,信号调理电路模块2,FPGA电路模块3,信号输出接口模块4,其特征在于:该装置可以同时处理一种以上编码器与旋转变压器的信号,并且通过参数配置,选择输出一种或一种以上的信号处理的结果;信号输入接口模块1输出端与信号调理电路模块2输入端相连,信号调理电路模块2输出端与FPGA电路模块3输入管脚相连,FPGA电路模块3输出管脚与信号输出接口模块4相连;所述同时处理一种以上编码器与旋转变压器的信号是指多种编码器和旋转变压器信号的所有组合方式。A signal processing device compatible with interfaces between various encoders and resolvers, at least including a signal input interface module 1, a signal
所述信号输入接口模块1至少包括增量式编码器信号输入接口11,绝对式编码器信号输入接口12,旋转变压器信号输入接口13。The signal input interface module 1 at least includes an incremental encoder
所述信号调理电路模块2至少包括增量式编码器信号调理电路21,绝对式编码器信号调理电路22,旋转变压器信号调理电路23。The signal
所述FPGA电路模块3至少包括增量式编码器信号处理单元31,绝对式编码器信号处理单元32,旋转变压器信号处理单元33,信号输出单元34,且根据编码器与旋转编码器输出信号的特点及数据格式,采用Verilog HDL硬件描述语言编程实现各个单元的逻辑功能;所述绝对式编码器信号处理单元32至少包括多摩川绝对式编码器信号处理单元321,海德汉绝对式编码器信号处理单元322。Described
所述信号输出接口模块4包括并行信号输出接口41和串行信号输出接口42。The signal output interface module 4 includes a parallel
所述增量式编码器信号调理电路21包括差分单端信号转换电路211,光电隔离电路212,反向施密特触发器213;增量式编码器信号输入接口11输出端与差分单端信号转换电路211的输入端相连,差分单端信号转换电路211的输出端与光电隔离电路212的输入端相连,光电隔离电路212的输出端与反向施密特触发器213的输入端相连,反向施密特触发器213的输出端与增量式编码器信号处理31输入端相连。The incremental encoder
所述绝对式编码器信号输入接口12至少包括多摩川绝对式编码器信号输入接口121,海德汉绝对式编码器信号输入接口122。The absolute encoder
所述绝对式编码器信号调理电路22至少包括多摩川绝对式编码器信号调理电路221,海德汉绝对式编码器信号调理电路222。The absolute encoder
所述多摩川绝对式编码器信号调理电路221包括差分单端信号转换电路2211,光电隔离电路2212,反向施密特触发器2213;多摩川绝对式编码器信号输入接口121与差分单端信号转换电路2211的一端相连,差分单端信号转换电路2211的另一端与光电隔离电路2212的一端相连,光电隔离电路2212的另一端与反向施密特触发器2213的一端相连,反向施密特触发器2213的另一端与多摩川绝对式编码器信号处理单元321的一端相连。The Tamagawa absolute encoder signal conditioning circuit 221 includes a differential single-ended signal conversion circuit 2211, a photoelectric isolation circuit 2212, and a reverse Schmitt trigger 2213; the Tamagawa absolute encoder signal input interface 121 and a differential single-ended signal conversion circuit One end of 2211 is connected, the other end of differential single-ended signal conversion circuit 2211 is connected with one end of photoelectric isolation circuit 2212, the other end of photoelectric isolation circuit 2212 is connected with one end of reverse Schmitt trigger 2213, reverse Schmitt trigger The other end of the encoder 2213 is connected to one end of the signal processing unit 321 of the Tamagawa absolute encoder.
所述海德汉绝对式编码器信号调理电路222包括RS485收发芯片2221,光电隔离电路2222,反向施密特触发器2223;RS485收发芯片2221的一端与海德汉绝对式编码器信号输入接口122相连,RS485收发芯片2221的另一端与光电隔离电路2222的一端相连,光电隔离电路2222的另一端与反向施密特触发器2223的一端相连,反向施密特触发器2223的另一端与海德汉绝对式编码器信号处理单元322的一端相连。The HEIDENHAIN absolute encoder signal conditioning circuit 222 includes an RS485 transceiver chip 2221, a photoelectric isolation circuit 2222, and a reverse Schmitt trigger 2223; one end of the RS485 transceiver chip 2221 is connected to the HEIDENHAIN absolute encoder signal input interface 122 , the other end of the RS485 transceiver chip 2221 is connected to one end of the photoelectric isolation circuit 2222, the other end of the photoelectric isolation circuit 2222 is connected to one end of the reverse Schmitt trigger 2223, and the other end of the reverse Schmitt trigger 2223 is connected to the Hyde One end of the Han absolute encoder signal processing unit 322 is connected.
所述旋转变压器信号调理电路23包括差分线性放大器231,比较器232,光电隔离电路233,采样保持电路234,A/D转换器235;差分线性放大器231的输入端接旋转变压器信号输入接口13,差分线性放大器231的输出端分别与比较器232和采样保持电路234的输入端相连,比较器232的输出端与光电隔离电路233的输入端相连,采样保持电路234的输出端与A/D转换器235的输入端相连,光电隔离电路233和A/D转换器235的输出端分别与旋转变压器信号处理单元33的输入端相连。The rotary transformer
所述信号输出单元34用于寄存增量式编码器、绝对式编码器和旋转变压器的信号处理结果,通过对信号输出单元34中的控制寄存器的参数配置,选择输出一种或一种以上信号处理的结果;所述一种以上信号处理的结果是指多种编码器和旋转变压器信号处理结果的所有组合方式;所述参数配置是由外接的运动控制单元通过并行信号输出接口41或串行信号输出接口42向信号输出单元34中的控制寄存器写入参数配置值,完成参数配置过程;信号输出的方式包括并行信号输出和串行输出;外接的运动控制单元为设备的运动控制控制单元,可以为数字信号处理器DSP、单片机、PC机、机器人控制单元、数控系统控制单元等等。The
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
本信号处理装置具备增量式编码器、绝对式编码器和旋转变压器的信号接口,增量式编码器信号接口可以兼容市场上现有品牌的增量式编码器;绝对式编码器信号接口兼容多种主流协议的绝对式编码器;旋转变压器信号接口兼容各种品牌的旋转变压器。本发明通过参数配置可以选择一种或一种以上编码器与旋转变压器作为位置控制、速度控制或角度控制系统检测单元的检测元件,克服了现有装置只能同时选择一种类型编码器作为检测元件的缺点,实现了不需要更换检测元件接口的信号处理装置,就可以同时处理一种以上编码器与旋转变压器的信号,满足控制系统对精度、速度、性能以及环境的要求,便于技术人员现场调试,使用方便,实用性好,具有良好的实际应用价值和市场竞争力。The signal processing device has the signal interface of incremental encoder, absolute encoder and resolver, the incremental encoder signal interface can be compatible with the incremental Absolute encoders with various mainstream protocols; the resolver signal interface is compatible with resolvers of various brands. The present invention can select one or more encoders and resolvers as the detection elements of the position control, speed control or angle control system detection unit through parameter configuration, which overcomes the existing device that can only select one type of encoder as the detection unit at the same time. The shortcomings of the components realize the signal processing device that does not need to replace the interface of the detection component, and can process the signals of more than one encoder and resolver at the same time, which meets the requirements of the control system for accuracy, speed, performance and environment, and is convenient for technicians on site. Debugging, easy to use, good practicability, good practical application value and market competitiveness.
附图说明 Description of drawings
图1是兼容多种编码器与旋转变压器接口的信号处理装置结构示意图;Fig. 1 is a schematic structural diagram of a signal processing device compatible with various encoders and resolver interfaces;
图2是增量式编码器信号调理电路实例图;Fig. 2 is an example diagram of an incremental encoder signal conditioning circuit;
图3是绝对式编码器信号调理电路实例图;Fig. 3 is an example diagram of an absolute encoder signal conditioning circuit;
图4是旋转变压器信号调理电路实例图。Figure 4 is an example diagram of a resolver signal conditioning circuit.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
在数控机床、机器人和伺服控制技术等领域中,位置控制、速度控制或角度控制系统的检测单元是不可缺少的组成部分。在检测不同执行机构的位置、速度、角度信号时使用多种编码器与旋转变压器。本发明是一种具有兼容多种编码器与旋转变压器接口的信号处理装置。该装置可以同时处理一种以上的编码器与旋转变压器的信号。兼容多种编码器与旋转变压器接口的信号处理装置结构如图1所示,该信号处理装置,至少包括信号输入接口模块1,信号调理电路模块2,FPGA电路模块3,信号输出接口模块4;信号输入接口模块1至少包括增量式编码器信号输入接口11,绝对式编码器信号输入接口12,旋转变压器信号输入接口13;信号调理电路模块2至少包括增量式编码器信号调理电路21,绝对式编码器信号调理电路22,旋转变压器信号调理电路23;FPGA电路模块3至少包括增量式编码器信号处理单元31,绝对式编码器信号处理单元32,旋转变压器信号处理单元33,信号输出单元34;信号输出接口模块4包括并行信号输出接口41和串行信号输出接口42;信号输入接口模块1输出端与信号调理电路模块2输入端对应相连,信号调理电路模块2输出端与FPGA电路模块3输入管脚对应相连,FPGA电路模块3输出管脚与信号输出接口模块4对应相连;该装置可以同时处理一种以上的编码器与旋转变压器的信号,并且通过对信号输出单元34的控制寄存器的参数配置,选择输出一种或一种以上的信号处理的结果和选择信号输出的方式。In the fields of CNC machine tools, robotics and servo control technology, detection units for position control, speed control or angle control systems are indispensable components. A variety of encoders and resolvers are used to detect the position, speed, and angle signals of different actuators. The invention is a signal processing device with interfaces compatible with various encoders and rotary transformers. The device can process signals from more than one encoder and resolver at the same time. The structure of a signal processing device compatible with various encoders and resolver interfaces is shown in Figure 1. The signal processing device at least includes a signal input interface module 1, a signal
增量式编码器信号调理电路实例图,如图2所示,该增量式编码器信号调理电路21包括差分单端信号转换电路211,光电隔离电路212,反向施密特触发器213;差分单端信号转换电路211的输入端与增量式编码器信号输入接口11的输出端相连,差分单端信号转换电路211的输出端与光电隔离电路212的输入端相连,光电隔离电路212的输出端与反向施密特触发器213的输入端相连,反向施密特触发器213的输出端与增量式编码器信号处理31的输入端相连。增量式编码器的输出信号通过增量式编码器信号输入接口11连接到差分单端信号转换电路211并获得单端信号,该单端信号通过光电隔离电路212和反向施密特触发器213输入到增量式编码器信号处理单元31中。增量式编码器信号处理单元31实现对增量式编码器信号的数字滤波、辨向、二倍频、四倍频、脉冲位置计数和自适应速度测量等的处理。An example diagram of the incremental encoder signal conditioning circuit, as shown in Figure 2, the incremental encoder
绝对式编码器信号调理电路实例图,如图3所示,该绝对式编码器信号输入接口12至少包括多摩川绝对式编码器信号输入接口121,海德汉绝对式编码器信号输入接口122,绝对式编码器信号调理电路22至少包括多摩川绝对式编码器信号调理电路221,海德汉绝对式编码器信号调理电路222,绝对式编码器信号处理单元32至少包括多摩川绝对式编码器信号处理单元321,海德汉绝对式编码器信号处理单元322。An example diagram of an absolute encoder signal conditioning circuit, as shown in Figure 3, the absolute encoder
所述多摩川绝对式编码器信号调理电路221包括差分单端信号转换电路2211,光电隔离电路2212,反向施密特触发器2213,差分单端信号转换电路2211的一端与多摩川绝对式编码器信号输入接口121的输出端相连,差分单端信号转换电路2211的另一端与光电隔离电路2212的一端相连,光电隔离电路2212的另一端与反向施密特触发器2213的一端相连,反向施密特触发器2213的另一端与多摩川绝对式编码器信号处理单元321的一端相连。多摩川绝对式编码器的输出信号通过多摩川绝对式编码器信号输入接口121连接到差分单端信号转换电路2211并获得单端信号,该单端信号通过光电隔离电路2212和反向施密特触发器2213输入到多摩川绝对式编码器信号处理单元321中,多摩川绝对式编码器信号处理单元321根据多摩川绝对式编码器数据协议对信号进行处理,从而获得位置值和状态信息。The Tamagawa absolute encoder signal conditioning circuit 221 includes a differential single-ended signal conversion circuit 2211, a photoelectric isolation circuit 2212, a reverse Schmitt trigger 2213, one end of the differential single-ended signal conversion circuit 2211 and the Tamagawa absolute encoder signal The output end of the input interface 121 is connected, the other end of the differential single-ended signal conversion circuit 2211 is connected with one end of the photoelectric isolation circuit 2212, the other end of the photoelectric isolation circuit 2212 is connected with one end of the reverse Schmitt trigger 2213, reverse The other end of the Mitter trigger 2213 is connected to one end of the Tamagawa absolute encoder signal processing unit 321 . The output signal of the Tamagawa absolute encoder is connected to the differential single-ended signal conversion circuit 2211 through the Tamagawa absolute encoder signal input interface 121 to obtain a single-ended signal, and the single-ended signal passes through the photoelectric isolation circuit 2212 and the reverse Schmitt trigger 2213 is input to the Tamagawa absolute encoder signal processing unit 321, and the Tamagawa absolute encoder signal processing unit 321 processes the signal according to the Tamagawa absolute encoder data protocol to obtain the position value and status information.
所述海德汉绝对式编码器信号调理电路222包括RS485收发芯片2221,光电隔离电路2222,反向施密特触发器2223;RS485收发芯片2221的一端与海德汉绝对式编码器信号输入接口122输出端相连,RS485收发芯片2221的另一端与光电隔离电路2222的一端相连,光电隔离电路2222的另一端与反向施密特触发器2223的一端相连,反向施密特触发器2223的另一端与海德汉绝对值编码器信号处理单元322的一端相连。海德汉绝对式编码器接收到海德汉绝对式编码器信号处理单元322发送的指令后输出信号,该信号通过海德汉绝对式编码器信号输入接口121连接到RS485收发芯片2221并获得单端信号,该单端信号通过光电隔离电路2222和反向施密特触发器2223输入到海德汉绝对式编码器信号处理单元322中,海德汉绝对式编码器信号处理单元322根据海德汉绝对式编码器数据协议对信号进行处理,从而获得位置值和状态信息。The HEIDENHAIN absolute encoder signal conditioning circuit 222 includes an RS485 transceiver chip 2221, a photoelectric isolation circuit 2222, and a reverse Schmitt trigger 2223; one end of the RS485 transceiver chip 2221 is output to the HEIDENHAIN absolute encoder signal input interface 122 The other end of the RS485 transceiver chip 2221 is connected to one end of the photoelectric isolation circuit 2222, the other end of the photoelectric isolation circuit 2222 is connected to one end of the reverse Schmitt trigger 2223, and the other end of the reverse Schmitt trigger 2223 It is connected to one end of the signal processing unit 322 of the HEIDENHAIN absolute encoder. The HEIDENHAIN absolute encoder outputs a signal after receiving the instruction sent by the HEIDENHAIN absolute encoder signal processing unit 322, and the signal is connected to the RS485 transceiver chip 2221 through the HEIDENHAIN absolute encoder signal input interface 121 to obtain a single-ended signal. The single-ended signal is input to the HEIDENHAIN absolute encoder signal processing unit 322 through the photoelectric isolation circuit 2222 and reverse Schmitt trigger 2223, and the HEIDENHAIN absolute encoder signal processing unit 322 The protocol processes the signals to obtain position values and status information.
旋转变压器信号调理电路实例图,如图4所示,该旋转变压器信号调理电路23包括差分线性放大器231,比较器232,光电隔离电路233,采样保持电路234,A/D转换器235,差分线性放大器231的输入端接旋转变压器信号输入接口13,所述差分线性放大器231的输出端分别与比较器232和采样保持电路234的输入端相连;所述比较器232的输出端与光电隔离电路233的输入端相连;所述采样保持电路234的输出端与A/D转换器235的输入端相连;所述光电隔离电路233和A/D转换器235的输出端分别与旋转变压器信号处理单元33的输入端相连。旋转变压器输出的正余弦信号,分别经旋转变压器信号调理电路23的差分线性放大、采样保持、A/D转换和正余弦信号转换为方波信号、光电隔离后,所得的信号输入到旋转变压器信号处理单元33进行辨向细分和计数等处理,并由信号输出单元34输出信号处理的结果。An example diagram of a resolver signal conditioning circuit, as shown in Figure 4, the resolver
FPGA电路模块3中的各个信号处理单元根据相应编码器与旋转变压器信号的数据特点完成信号的处理,信号输出单元34用于寄存增量式编码器、绝对式编码器和旋转变压器的信号处理结果,并且通过对信号输出单元34中的控制寄存器的参数配置,选择输出增量式编码器、多摩川绝对式编码器、海德汉绝对式编码器和旋转变压器信号处理结果中的任意一种处理的结果,或任意两种的信号处理的结果,或任意三种信号处理的结果或全部信号,而且可以将信号处理结果以并行信号输出或串行输出的方式输出;参数配置是由外接的运动控制单元通过并行信号输出接口41或串行信号输出接口42向信号输出单元34中的控制寄存器写入参数配置值,完成参数配置过程。参数配置值:设信号输出单元34中的控制寄存器为n位,n≥6,选定其中2位分别用来控制增量式编码器、多摩川绝对式编码器、海德汉绝对式编码器和旋转变压器信号的处理结果的输出方式,选择剩余中的任意4位分别用来控制增量式编码器、多摩川绝对式编码器、海德汉绝对式编码器和旋转变压器信号的处理结果是否输出,当某位被置为“1”(高电平)时,由该位控制的信号处理结果可以被输出,当某位被置为“0”(低电平)时,由该位控制的信号处理结果不可以被输出。如果控制处理结果的输出方式的这2位被置为“10”时,信号处理的结果只能以并行输出方式输出,如果这2位被置为“01”时,信号处理的结果只能以串行输出方式输出,如果这2位被置为“11”时,信号处理的结果既可以以并行输出方式输出,也可以以串行输出方式输出,如果这2位被置为“00”时,禁止信号处理的结果输出;上述只是给出一种情况的参数配置值的规定,用户可以根据自己的需求自己确定。外接的运动控制单元为设备的运动控制控制单元,可以为数字信号处理器DSP、单片机、PC机、机器人控制单元、数控系统控制单元等等。Each signal processing unit in the
在此说明书中,应当指出,以上实施例仅是本发明较有代表性的例子。显然,本发明不局限于上述具体实施例,还可以做出各种修改、变换和变形。因此,说明书和附图应被认为是说明性的而非限制性的。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本发明的保护范围。In this specification, it should be pointed out that the above embodiments are only representative examples of the present invention. Apparently, the present invention is not limited to the above-mentioned specific embodiments, and various modifications, changes and variations can be made. Accordingly, the specification and drawings are to be regarded as illustrative rather than restrictive. All simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention shall be deemed to belong to the protection scope of the present invention.
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