CN102624375A - Signal processing device compatible with various encoders and resolver interfaces - Google Patents

Signal processing device compatible with various encoders and resolver interfaces Download PDF

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CN102624375A
CN102624375A CN2012101206248A CN201210120624A CN102624375A CN 102624375 A CN102624375 A CN 102624375A CN 2012101206248 A CN2012101206248 A CN 2012101206248A CN 201210120624 A CN201210120624 A CN 201210120624A CN 102624375 A CN102624375 A CN 102624375A
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CN102624375B (en
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潘海鸿
陈琳
韦庆情
钟文
罗海国
刘雪
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Guangxi University
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Abstract

The invention discloses a signal processing device compatible with multiple kinds of interfaces of encoders and rotary transformers. The signal processing device at least comprises an input interface module, a signal conditioning circuit, an FPGA (Field Programmable Gate Array) circuit module and a signal output interface module, wherein the input interface module, the signal conditioning circuit, the FPGA circuit module and the signal output interface module are sequentially connected. The signal processing device can be compatible with all kinds of traditional incremental encoders, absolute type encoders and rotary transformers in the market. The invention can realize that signals of more than one encoder and rotary transformer can be simultaneously processed and one or more signal processing results are output without replacing the signal processing device of a detection element interface, is suitable for detection and processing of position, speed and angle signals of different types of mechanical movement parts, is convenient for filed debugging of technicians, is convenient for use, is good in practicability, and has better actual application value and market competitiveness.

Description

兼容多种编码器与旋转变压器接口的信号处理装置Signal processing device compatible with various encoders and resolver interfaces

技术领域 technical field

本发明涉及数控机床、机器人和伺服控制技术等领域,特别适用于检测不同执行机构的位置、速度、角度信号使用的多种编码器与旋转变压器时的一种具有兼容性的接口信号处理装置。The invention relates to the fields of numerically controlled machine tools, robots and servo control technology, and is especially suitable for a compatible interface signal processing device for various encoders and rotary transformers used to detect the position, speed and angle signals of different actuators.

背景技术 Background technique

在数控机床、机器人和伺服控制技术等领域中,位置控制、速度控制或角度控制系统的检测单元是不可缺少的组成部分,其检测到的位置、速度或角度信息作为闭环控制的反馈信号,提高设备的运动速度、精度以及效率。In the fields of CNC machine tools, robots and servo control technology, the detection unit of the position control, speed control or angle control system is an indispensable part, and the detected position, speed or angle information is used as the feedback signal of the closed-loop control to improve The movement speed, precision and efficiency of the equipment.

目前市场上位置控制、速度控制或角度控制系统的检测单元主要采用以下三种元件:增量式编码器、绝对式编码器和旋转变压器。增量式编码器体积小、价格低、精度高、响应速度快、性能稳定,广泛应用于雷达、光电经纬仪、地面指挥仪、机器人、数控机床、伺服控制等领域;绝对式编码器由机械位置决定的每个位置绝对唯一、抗干扰性强,便于记忆和保存,可以直接读出绝对位置信息,没有累积误差,数据的可靠性高,广泛应用于各种工业系统中的角度、长度测量和定位控制,如数控机床和机器人等精度要求比较高的场合。旋转变压器是一种精密角度、位置、速度检测装置,适用于所有使用旋转编码器的场合,特别是高温、严寒、潮湿、高速、高震动等旋转编码器无法正常工作的场合。由于旋转变压器以上特点,可完全替代光电编码器,被广泛应用在伺服控制系统、机器人系统、机械工具、汽车、电力、航空航天、船舶、建筑等领域的角度、位置检测系统中。At present, the detection unit of the position control, speed control or angle control system on the market mainly uses the following three components: incremental encoder, absolute encoder and resolver. Incremental encoders are small in size, low in price, high in precision, fast in response, and stable in performance, and are widely used in radar, photoelectric theodolite, ground commander, robot, CNC machine tools, servo control, and other fields; absolute encoders are controlled by mechanical position Each determined position is absolutely unique, strong anti-interference, easy to memorize and save, can directly read out the absolute position information, no cumulative error, high data reliability, widely used in various industrial systems for angle, length measurement and Positioning control, such as CNC machine tools and robots, where the precision requirements are relatively high. The resolver is a precision angle, position, and speed detection device, which is suitable for all occasions where the rotary encoder is used, especially the occasions where the rotary encoder cannot work normally due to high temperature, severe cold, humidity, high speed, and high vibration. Due to the above characteristics of the resolver, it can completely replace the photoelectric encoder, and is widely used in angle and position detection systems in servo control systems, robot systems, mechanical tools, automobiles, electric power, aerospace, ships, construction and other fields.

为实现对增量式编码器和绝对式编码器的兼容,发明专利200810162067.X提出一种兼容多种编码器接口的交流伺服驱动器,该发明中所提出的驱动器能兼容增量式编码器和绝对式编码器;实用新型专利201020575348.0提出了一种兼容多种位置反馈并且支持多种总线协议的交流伺服驱动器。但这些专利都没有涉及到对旋转变压器兼容问题的解决。而数控机床、机器人和伺服控制技术等领域中,为了要满足控制系统对精度、速度、性能以及环境的要求,位置控制、速度控制或角度控制系统的检测单元将使用不同的检测元件,这就需要设计一种兼容多种增量式编码器、绝对式编码器和旋转变压器接口的信号处理装置。In order to achieve compatibility with incremental encoders and absolute encoders, invention patent 200810162067.X proposes an AC servo driver compatible with multiple encoder interfaces. The driver proposed in this invention is compatible with incremental encoders and Absolute encoder; utility model patent 201020575348.0 proposes an AC servo drive compatible with multiple position feedbacks and supports multiple bus protocols. However, these patents do not involve the resolution of the resolver compatibility problem. In the fields of CNC machine tools, robots, and servo control technology, in order to meet the requirements of the control system for accuracy, speed, performance, and environment, the detection units of the position control, speed control, or angle control systems will use different detection elements. It is necessary to design a signal processing device compatible with various incremental encoders, absolute encoders and resolver interfaces.

发明内容 Contents of the invention

本发明的目的在于克服上述现有技术的不足,提供兼容多种编码器与旋转变压器接口的信号处理装置,以实现多种增量式编码器、绝对式编码器和旋转变压器与外接的运动控制单元连接,便于技术人员现场调试,提高信号处理装置的实用性和市场竞争力。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and provide a signal processing device compatible with various encoders and rotary transformer interfaces, so as to realize motion control between various incremental encoders, absolute encoders, rotary transformers and external connections The unit connection facilitates on-site debugging by technicians, and improves the practicability and market competitiveness of the signal processing device.

本发明的技术方案概述如下:Technical scheme of the present invention is summarized as follows:

兼容多种编码器与旋转变压器接口的信号处理装置,至少包括信号输入接口模块1,信号调理电路模块2,FPGA电路模块3,信号输出接口模块4,其特征在于:该装置可以同时处理一种以上编码器与旋转变压器的信号,并且通过参数配置,选择输出一种或一种以上的信号处理的结果;信号输入接口模块1输出端与信号调理电路模块2输入端相连,信号调理电路模块2输出端与FPGA电路模块3输入管脚相连,FPGA电路模块3输出管脚与信号输出接口模块4相连;所述同时处理一种以上编码器与旋转变压器的信号是指多种编码器和旋转变压器信号的所有组合方式。A signal processing device compatible with interfaces between various encoders and resolvers, at least including a signal input interface module 1, a signal conditioning circuit module 2, an FPGA circuit module 3, and a signal output interface module 4, characterized in that the device can simultaneously process a The signals of the above encoder and resolver, and through parameter configuration, select and output one or more than one signal processing results; the output terminal of the signal input interface module 1 is connected to the input terminal of the signal conditioning circuit module 2, and the signal conditioning circuit module 2 The output end is connected with the FPGA circuit module 3 input pins, and the FPGA circuit module 3 output pins are connected with the signal output interface module 4; the simultaneous processing of signals of more than one encoder and resolver refers to multiple encoders and resolvers All combinations of signals.

所述信号输入接口模块1至少包括增量式编码器信号输入接口11,绝对式编码器信号输入接口12,旋转变压器信号输入接口13。The signal input interface module 1 at least includes an incremental encoder signal input interface 11 , an absolute encoder signal input interface 12 , and a resolver signal input interface 13 .

所述信号调理电路模块2至少包括增量式编码器信号调理电路21,绝对式编码器信号调理电路22,旋转变压器信号调理电路23。The signal conditioning circuit module 2 at least includes an incremental encoder signal conditioning circuit 21 , an absolute encoder signal conditioning circuit 22 , and a resolver signal conditioning circuit 23 .

所述FPGA电路模块3至少包括增量式编码器信号处理单元31,绝对式编码器信号处理单元32,旋转变压器信号处理单元33,信号输出单元34,且根据编码器与旋转编码器输出信号的特点及数据格式,采用Verilog HDL硬件描述语言编程实现各个单元的逻辑功能;所述绝对式编码器信号处理单元32至少包括多摩川绝对式编码器信号处理单元321,海德汉绝对式编码器信号处理单元322。Described FPGA circuit module 3 comprises incremental encoder signal processing unit 31 at least, absolute encoder signal processing unit 32, rotary transformer signal processing unit 33, signal output unit 34, and according to encoder and rotary encoder output signal Features and data format, using Verilog HDL hardware description language programming to realize the logic functions of each unit; the absolute encoder signal processing unit 32 at least includes a Tamagawa absolute encoder signal processing unit 321, a Heidenhain absolute encoder signal processing unit 322.

所述信号输出接口模块4包括并行信号输出接口41和串行信号输出接口42。The signal output interface module 4 includes a parallel signal output interface 41 and a serial signal output interface 42 .

所述增量式编码器信号调理电路21包括差分单端信号转换电路211,光电隔离电路212,反向施密特触发器213;增量式编码器信号输入接口11输出端与差分单端信号转换电路211的输入端相连,差分单端信号转换电路211的输出端与光电隔离电路212的输入端相连,光电隔离电路212的输出端与反向施密特触发器213的输入端相连,反向施密特触发器213的输出端与增量式编码器信号处理31输入端相连。The incremental encoder signal conditioning circuit 21 includes a differential single-ended signal conversion circuit 211, a photoelectric isolation circuit 212, and a reverse Schmitt trigger 213; the incremental encoder signal input interface 11 output terminal and the differential single-ended signal The input end of the conversion circuit 211 is connected, the output end of the differential single-ended signal conversion circuit 211 is connected with the input end of the photoelectric isolation circuit 212, the output end of the photoelectric isolation circuit 212 is connected with the input end of the reverse Schmitt trigger 213, and the reverse The output end of the Schmitt trigger 213 is connected with the input end of the incremental encoder signal processing 31 .

所述绝对式编码器信号输入接口12至少包括多摩川绝对式编码器信号输入接口121,海德汉绝对式编码器信号输入接口122。The absolute encoder signal input interface 12 at least includes a Tamagawa absolute encoder signal input interface 121 and a HEIDENHAIN absolute encoder signal input interface 122 .

所述绝对式编码器信号调理电路22至少包括多摩川绝对式编码器信号调理电路221,海德汉绝对式编码器信号调理电路222。The absolute encoder signal conditioning circuit 22 at least includes a Tamagawa absolute encoder signal conditioning circuit 221 and a HEIDENHAIN absolute encoder signal conditioning circuit 222 .

所述多摩川绝对式编码器信号调理电路221包括差分单端信号转换电路2211,光电隔离电路2212,反向施密特触发器2213;多摩川绝对式编码器信号输入接口121与差分单端信号转换电路2211的一端相连,差分单端信号转换电路2211的另一端与光电隔离电路2212的一端相连,光电隔离电路2212的另一端与反向施密特触发器2213的一端相连,反向施密特触发器2213的另一端与多摩川绝对式编码器信号处理单元321的一端相连。The Tamagawa absolute encoder signal conditioning circuit 221 includes a differential single-ended signal conversion circuit 2211, a photoelectric isolation circuit 2212, and a reverse Schmitt trigger 2213; the Tamagawa absolute encoder signal input interface 121 and a differential single-ended signal conversion circuit One end of 2211 is connected, the other end of differential single-ended signal conversion circuit 2211 is connected with one end of photoelectric isolation circuit 2212, the other end of photoelectric isolation circuit 2212 is connected with one end of reverse Schmitt trigger 2213, reverse Schmitt trigger The other end of the encoder 2213 is connected to one end of the signal processing unit 321 of the Tamagawa absolute encoder.

所述海德汉绝对式编码器信号调理电路222包括RS485收发芯片2221,光电隔离电路2222,反向施密特触发器2223;RS485收发芯片2221的一端与海德汉绝对式编码器信号输入接口122相连,RS485收发芯片2221的另一端与光电隔离电路2222的一端相连,光电隔离电路2222的另一端与反向施密特触发器2223的一端相连,反向施密特触发器2223的另一端与海德汉绝对式编码器信号处理单元322的一端相连。The HEIDENHAIN absolute encoder signal conditioning circuit 222 includes an RS485 transceiver chip 2221, a photoelectric isolation circuit 2222, and a reverse Schmitt trigger 2223; one end of the RS485 transceiver chip 2221 is connected to the HEIDENHAIN absolute encoder signal input interface 122 , the other end of the RS485 transceiver chip 2221 is connected to one end of the photoelectric isolation circuit 2222, the other end of the photoelectric isolation circuit 2222 is connected to one end of the reverse Schmitt trigger 2223, and the other end of the reverse Schmitt trigger 2223 is connected to the Hyde One end of the Han absolute encoder signal processing unit 322 is connected.

所述旋转变压器信号调理电路23包括差分线性放大器231,比较器232,光电隔离电路233,采样保持电路234,A/D转换器235;差分线性放大器231的输入端接旋转变压器信号输入接口13,差分线性放大器231的输出端分别与比较器232和采样保持电路234的输入端相连,比较器232的输出端与光电隔离电路233的输入端相连,采样保持电路234的输出端与A/D转换器235的输入端相连,光电隔离电路233和A/D转换器235的输出端分别与旋转变压器信号处理单元33的输入端相连。The rotary transformer signal conditioning circuit 23 includes a differential linear amplifier 231, a comparator 232, a photoelectric isolation circuit 233, a sample and hold circuit 234, and an A/D converter 235; the input terminal of the differential linear amplifier 231 is connected to the rotary transformer signal input interface 13, The output terminal of the differential linear amplifier 231 is connected with the input terminal of the comparator 232 and the sample-and-hold circuit 234 respectively, the output terminal of the comparator 232 is connected with the input terminal of the photoelectric isolation circuit 233, and the output terminal of the sample-hold circuit 234 is connected with the A/D conversion The input end of the converter 235 is connected, and the output ends of the photoelectric isolation circuit 233 and the A/D converter 235 are respectively connected with the input end of the resolver signal processing unit 33 .

所述信号输出单元34用于寄存增量式编码器、绝对式编码器和旋转变压器的信号处理结果,通过对信号输出单元34中的控制寄存器的参数配置,选择输出一种或一种以上信号处理的结果;所述一种以上信号处理的结果是指多种编码器和旋转变压器信号处理结果的所有组合方式;所述参数配置是由外接的运动控制单元通过并行信号输出接口41或串行信号输出接口42向信号输出单元34中的控制寄存器写入参数配置值,完成参数配置过程;信号输出的方式包括并行信号输出和串行输出;外接的运动控制单元为设备的运动控制控制单元,可以为数字信号处理器DSP、单片机、PC机、机器人控制单元、数控系统控制单元等等。The signal output unit 34 is used to register the signal processing results of the incremental encoder, the absolute encoder and the resolver, and select and output one or more signals by configuring the parameters of the control register in the signal output unit 34 The result of processing; the result of more than one signal processing refers to all combinations of the signal processing results of multiple encoders and resolvers; the parameter configuration is made by the external motion control unit through the parallel signal output interface 41 or serial The signal output interface 42 writes the parameter configuration value to the control register in the signal output unit 34 to complete the parameter configuration process; the signal output mode includes parallel signal output and serial output; the external motion control unit is the motion control control unit of the equipment, It can be a digital signal processor DSP, a single-chip microcomputer, a PC, a robot control unit, a numerical control system control unit, and the like.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

本信号处理装置具备增量式编码器、绝对式编码器和旋转变压器的信号接口,增量式编码器信号接口可以兼容市场上现有品牌的增量式编码器;绝对式编码器信号接口兼容多种主流协议的绝对式编码器;旋转变压器信号接口兼容各种品牌的旋转变压器。本发明通过参数配置可以选择一种或一种以上编码器与旋转变压器作为位置控制、速度控制或角度控制系统检测单元的检测元件,克服了现有装置只能同时选择一种类型编码器作为检测元件的缺点,实现了不需要更换检测元件接口的信号处理装置,就可以同时处理一种以上编码器与旋转变压器的信号,满足控制系统对精度、速度、性能以及环境的要求,便于技术人员现场调试,使用方便,实用性好,具有良好的实际应用价值和市场竞争力。The signal processing device has the signal interface of incremental encoder, absolute encoder and resolver, the incremental encoder signal interface can be compatible with the incremental Absolute encoders with various mainstream protocols; the resolver signal interface is compatible with resolvers of various brands. The present invention can select one or more encoders and resolvers as the detection elements of the position control, speed control or angle control system detection unit through parameter configuration, which overcomes the existing device that can only select one type of encoder as the detection unit at the same time. The shortcomings of the components realize the signal processing device that does not need to replace the interface of the detection component, and can process the signals of more than one encoder and resolver at the same time, which meets the requirements of the control system for accuracy, speed, performance and environment, and is convenient for technicians on site. Debugging, easy to use, good practicability, good practical application value and market competitiveness.

附图说明 Description of drawings

图1是兼容多种编码器与旋转变压器接口的信号处理装置结构示意图;Fig. 1 is a schematic structural diagram of a signal processing device compatible with various encoders and resolver interfaces;

图2是增量式编码器信号调理电路实例图;Fig. 2 is an example diagram of an incremental encoder signal conditioning circuit;

图3是绝对式编码器信号调理电路实例图;Fig. 3 is an example diagram of an absolute encoder signal conditioning circuit;

图4是旋转变压器信号调理电路实例图。Figure 4 is an example diagram of a resolver signal conditioning circuit.

具体实施方式 Detailed ways

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

在数控机床、机器人和伺服控制技术等领域中,位置控制、速度控制或角度控制系统的检测单元是不可缺少的组成部分。在检测不同执行机构的位置、速度、角度信号时使用多种编码器与旋转变压器。本发明是一种具有兼容多种编码器与旋转变压器接口的信号处理装置。该装置可以同时处理一种以上的编码器与旋转变压器的信号。兼容多种编码器与旋转变压器接口的信号处理装置结构如图1所示,该信号处理装置,至少包括信号输入接口模块1,信号调理电路模块2,FPGA电路模块3,信号输出接口模块4;信号输入接口模块1至少包括增量式编码器信号输入接口11,绝对式编码器信号输入接口12,旋转变压器信号输入接口13;信号调理电路模块2至少包括增量式编码器信号调理电路21,绝对式编码器信号调理电路22,旋转变压器信号调理电路23;FPGA电路模块3至少包括增量式编码器信号处理单元31,绝对式编码器信号处理单元32,旋转变压器信号处理单元33,信号输出单元34;信号输出接口模块4包括并行信号输出接口41和串行信号输出接口42;信号输入接口模块1输出端与信号调理电路模块2输入端对应相连,信号调理电路模块2输出端与FPGA电路模块3输入管脚对应相连,FPGA电路模块3输出管脚与信号输出接口模块4对应相连;该装置可以同时处理一种以上的编码器与旋转变压器的信号,并且通过对信号输出单元34的控制寄存器的参数配置,选择输出一种或一种以上的信号处理的结果和选择信号输出的方式。In the fields of CNC machine tools, robotics and servo control technology, detection units for position control, speed control or angle control systems are indispensable components. A variety of encoders and resolvers are used to detect the position, speed, and angle signals of different actuators. The invention is a signal processing device with interfaces compatible with various encoders and rotary transformers. The device can process signals from more than one encoder and resolver at the same time. The structure of a signal processing device compatible with various encoders and resolver interfaces is shown in Figure 1. The signal processing device at least includes a signal input interface module 1, a signal conditioning circuit module 2, an FPGA circuit module 3, and a signal output interface module 4; The signal input interface module 1 at least includes an incremental encoder signal input interface 11, an absolute encoder signal input interface 12, and a resolver signal input interface 13; the signal conditioning circuit module 2 includes at least an incremental encoder signal conditioning circuit 21, Absolute encoder signal conditioning circuit 22, resolver signal conditioning circuit 23; FPGA circuit module 3 at least includes incremental encoder signal processing unit 31, absolute encoder signal processing unit 32, resolver signal processing unit 33, signal output Unit 34; the signal output interface module 4 includes a parallel signal output interface 41 and a serial signal output interface 42; the signal input interface module 1 output is connected to the signal conditioning circuit module 2 input correspondingly, and the signal conditioning circuit module 2 output is connected to the FPGA circuit The input pins of the module 3 are connected correspondingly, and the output pins of the FPGA circuit module 3 are connected correspondingly with the signal output interface module 4; Parameter configuration of the register, select to output one or more signal processing results and select the way of signal output.

增量式编码器信号调理电路实例图,如图2所示,该增量式编码器信号调理电路21包括差分单端信号转换电路211,光电隔离电路212,反向施密特触发器213;差分单端信号转换电路211的输入端与增量式编码器信号输入接口11的输出端相连,差分单端信号转换电路211的输出端与光电隔离电路212的输入端相连,光电隔离电路212的输出端与反向施密特触发器213的输入端相连,反向施密特触发器213的输出端与增量式编码器信号处理31的输入端相连。增量式编码器的输出信号通过增量式编码器信号输入接口11连接到差分单端信号转换电路211并获得单端信号,该单端信号通过光电隔离电路212和反向施密特触发器213输入到增量式编码器信号处理单元31中。增量式编码器信号处理单元31实现对增量式编码器信号的数字滤波、辨向、二倍频、四倍频、脉冲位置计数和自适应速度测量等的处理。An example diagram of the incremental encoder signal conditioning circuit, as shown in Figure 2, the incremental encoder signal conditioning circuit 21 includes a differential single-ended signal conversion circuit 211, a photoelectric isolation circuit 212, and a reverse Schmitt trigger 213; The input end of the differential single-ended signal conversion circuit 211 is connected with the output end of the incremental encoder signal input interface 11, the output end of the differential single-ended signal conversion circuit 211 is connected with the input end of the photoelectric isolation circuit 212, and the input end of the photoelectric isolation circuit 212 The output terminal is connected to the input terminal of the reverse Schmitt trigger 213 , and the output terminal of the reverse Schmitt trigger 213 is connected to the input terminal of the incremental encoder signal processing 31 . The output signal of the incremental encoder is connected to the differential single-ended signal conversion circuit 211 through the incremental encoder signal input interface 11 to obtain a single-ended signal, and the single-ended signal passes through the photoelectric isolation circuit 212 and the reverse Schmitt trigger 213 is input to the incremental encoder signal processing unit 31. The incremental encoder signal processing unit 31 implements digital filtering, direction identification, frequency doubling, frequency doubling, pulse position counting, and adaptive speed measurement for incremental encoder signals.

绝对式编码器信号调理电路实例图,如图3所示,该绝对式编码器信号输入接口12至少包括多摩川绝对式编码器信号输入接口121,海德汉绝对式编码器信号输入接口122,绝对式编码器信号调理电路22至少包括多摩川绝对式编码器信号调理电路221,海德汉绝对式编码器信号调理电路222,绝对式编码器信号处理单元32至少包括多摩川绝对式编码器信号处理单元321,海德汉绝对式编码器信号处理单元322。An example diagram of an absolute encoder signal conditioning circuit, as shown in Figure 3, the absolute encoder signal input interface 12 at least includes a Tamagawa absolute encoder signal input interface 121, a Heidenhain absolute encoder signal input interface 122, an absolute The encoder signal conditioning circuit 22 includes at least Tamagawa absolute encoder signal conditioning circuit 221, Heidenhain absolute encoder signal conditioning circuit 222, absolute encoder signal processing unit 32 includes at least Tamagawa absolute encoder signal processing unit 321, Heidenhain absolute encoder signal processing unit 321, Heidenhain Han absolute encoder signal processing unit 322 .

所述多摩川绝对式编码器信号调理电路221包括差分单端信号转换电路2211,光电隔离电路2212,反向施密特触发器2213,差分单端信号转换电路2211的一端与多摩川绝对式编码器信号输入接口121的输出端相连,差分单端信号转换电路2211的另一端与光电隔离电路2212的一端相连,光电隔离电路2212的另一端与反向施密特触发器2213的一端相连,反向施密特触发器2213的另一端与多摩川绝对式编码器信号处理单元321的一端相连。多摩川绝对式编码器的输出信号通过多摩川绝对式编码器信号输入接口121连接到差分单端信号转换电路2211并获得单端信号,该单端信号通过光电隔离电路2212和反向施密特触发器2213输入到多摩川绝对式编码器信号处理单元321中,多摩川绝对式编码器信号处理单元321根据多摩川绝对式编码器数据协议对信号进行处理,从而获得位置值和状态信息。The Tamagawa absolute encoder signal conditioning circuit 221 includes a differential single-ended signal conversion circuit 2211, a photoelectric isolation circuit 2212, a reverse Schmitt trigger 2213, one end of the differential single-ended signal conversion circuit 2211 and the Tamagawa absolute encoder signal The output end of the input interface 121 is connected, the other end of the differential single-ended signal conversion circuit 2211 is connected with one end of the photoelectric isolation circuit 2212, the other end of the photoelectric isolation circuit 2212 is connected with one end of the reverse Schmitt trigger 2213, reverse The other end of the Mitter trigger 2213 is connected to one end of the Tamagawa absolute encoder signal processing unit 321 . The output signal of the Tamagawa absolute encoder is connected to the differential single-ended signal conversion circuit 2211 through the Tamagawa absolute encoder signal input interface 121 to obtain a single-ended signal, and the single-ended signal passes through the photoelectric isolation circuit 2212 and the reverse Schmitt trigger 2213 is input to the Tamagawa absolute encoder signal processing unit 321, and the Tamagawa absolute encoder signal processing unit 321 processes the signal according to the Tamagawa absolute encoder data protocol to obtain the position value and status information.

所述海德汉绝对式编码器信号调理电路222包括RS485收发芯片2221,光电隔离电路2222,反向施密特触发器2223;RS485收发芯片2221的一端与海德汉绝对式编码器信号输入接口122输出端相连,RS485收发芯片2221的另一端与光电隔离电路2222的一端相连,光电隔离电路2222的另一端与反向施密特触发器2223的一端相连,反向施密特触发器2223的另一端与海德汉绝对值编码器信号处理单元322的一端相连。海德汉绝对式编码器接收到海德汉绝对式编码器信号处理单元322发送的指令后输出信号,该信号通过海德汉绝对式编码器信号输入接口121连接到RS485收发芯片2221并获得单端信号,该单端信号通过光电隔离电路2222和反向施密特触发器2223输入到海德汉绝对式编码器信号处理单元322中,海德汉绝对式编码器信号处理单元322根据海德汉绝对式编码器数据协议对信号进行处理,从而获得位置值和状态信息。The HEIDENHAIN absolute encoder signal conditioning circuit 222 includes an RS485 transceiver chip 2221, a photoelectric isolation circuit 2222, and a reverse Schmitt trigger 2223; one end of the RS485 transceiver chip 2221 is output to the HEIDENHAIN absolute encoder signal input interface 122 The other end of the RS485 transceiver chip 2221 is connected to one end of the photoelectric isolation circuit 2222, the other end of the photoelectric isolation circuit 2222 is connected to one end of the reverse Schmitt trigger 2223, and the other end of the reverse Schmitt trigger 2223 It is connected to one end of the signal processing unit 322 of the HEIDENHAIN absolute encoder. The HEIDENHAIN absolute encoder outputs a signal after receiving the instruction sent by the HEIDENHAIN absolute encoder signal processing unit 322, and the signal is connected to the RS485 transceiver chip 2221 through the HEIDENHAIN absolute encoder signal input interface 121 to obtain a single-ended signal. The single-ended signal is input to the HEIDENHAIN absolute encoder signal processing unit 322 through the photoelectric isolation circuit 2222 and reverse Schmitt trigger 2223, and the HEIDENHAIN absolute encoder signal processing unit 322 The protocol processes the signals to obtain position values and status information.

旋转变压器信号调理电路实例图,如图4所示,该旋转变压器信号调理电路23包括差分线性放大器231,比较器232,光电隔离电路233,采样保持电路234,A/D转换器235,差分线性放大器231的输入端接旋转变压器信号输入接口13,所述差分线性放大器231的输出端分别与比较器232和采样保持电路234的输入端相连;所述比较器232的输出端与光电隔离电路233的输入端相连;所述采样保持电路234的输出端与A/D转换器235的输入端相连;所述光电隔离电路233和A/D转换器235的输出端分别与旋转变压器信号处理单元33的输入端相连。旋转变压器输出的正余弦信号,分别经旋转变压器信号调理电路23的差分线性放大、采样保持、A/D转换和正余弦信号转换为方波信号、光电隔离后,所得的信号输入到旋转变压器信号处理单元33进行辨向细分和计数等处理,并由信号输出单元34输出信号处理的结果。An example diagram of a resolver signal conditioning circuit, as shown in Figure 4, the resolver signal conditioning circuit 23 includes a differential linear amplifier 231, a comparator 232, a photoelectric isolation circuit 233, a sample and hold circuit 234, an A/D converter 235, a differential linear The input end of the amplifier 231 is connected to the rotary transformer signal input interface 13, and the output end of the differential linear amplifier 231 is connected to the input end of the comparator 232 and the sample-and-hold circuit 234 respectively; The input end of the sample and hold circuit 234 is connected to the input end of the A/D converter 235; the output end of the photoelectric isolation circuit 233 and the A/D converter 235 is connected to the resolver signal processing unit 33 respectively connected to the input. The sine and cosine signals output by the resolver are respectively subjected to differential linear amplification, sampling and holding, A/D conversion, and sine and cosine signal conversion of the resolver signal conditioning circuit 23 into square wave signals and photoelectric isolation, and the resulting signals are input to the resolver signal processing The unit 33 performs processing such as direction discrimination, subdivision and counting, and the signal output unit 34 outputs the result of signal processing.

FPGA电路模块3中的各个信号处理单元根据相应编码器与旋转变压器信号的数据特点完成信号的处理,信号输出单元34用于寄存增量式编码器、绝对式编码器和旋转变压器的信号处理结果,并且通过对信号输出单元34中的控制寄存器的参数配置,选择输出增量式编码器、多摩川绝对式编码器、海德汉绝对式编码器和旋转变压器信号处理结果中的任意一种处理的结果,或任意两种的信号处理的结果,或任意三种信号处理的结果或全部信号,而且可以将信号处理结果以并行信号输出或串行输出的方式输出;参数配置是由外接的运动控制单元通过并行信号输出接口41或串行信号输出接口42向信号输出单元34中的控制寄存器写入参数配置值,完成参数配置过程。参数配置值:设信号输出单元34中的控制寄存器为n位,n≥6,选定其中2位分别用来控制增量式编码器、多摩川绝对式编码器、海德汉绝对式编码器和旋转变压器信号的处理结果的输出方式,选择剩余中的任意4位分别用来控制增量式编码器、多摩川绝对式编码器、海德汉绝对式编码器和旋转变压器信号的处理结果是否输出,当某位被置为“1”(高电平)时,由该位控制的信号处理结果可以被输出,当某位被置为“0”(低电平)时,由该位控制的信号处理结果不可以被输出。如果控制处理结果的输出方式的这2位被置为“10”时,信号处理的结果只能以并行输出方式输出,如果这2位被置为“01”时,信号处理的结果只能以串行输出方式输出,如果这2位被置为“11”时,信号处理的结果既可以以并行输出方式输出,也可以以串行输出方式输出,如果这2位被置为“00”时,禁止信号处理的结果输出;上述只是给出一种情况的参数配置值的规定,用户可以根据自己的需求自己确定。外接的运动控制单元为设备的运动控制控制单元,可以为数字信号处理器DSP、单片机、PC机、机器人控制单元、数控系统控制单元等等。Each signal processing unit in the FPGA circuit module 3 completes signal processing according to the data characteristics of the corresponding encoder and resolver signals, and the signal output unit 34 is used to register the signal processing results of the incremental encoder, absolute encoder and resolver , and through the parameter configuration of the control register in the signal output unit 34, select and output the result of any one of the signal processing results of the incremental encoder, Tamagawa absolute encoder, Heidenhain absolute encoder and resolver , or any two signal processing results, or any three signal processing results or all signals, and the signal processing results can be output in the form of parallel signal output or serial output; parameter configuration is controlled by an external motion control unit The parameter configuration process is completed by writing the parameter configuration value to the control register in the signal output unit 34 through the parallel signal output interface 41 or the serial signal output interface 42 . Parameter configuration value: set the control register in the signal output unit 34 to n bits, n≥6, select 2 of them to control the incremental encoder, Tamagawa absolute encoder, HEIDENHAIN absolute encoder and rotary The output mode of the processing result of the transformer signal, select any 4 bits in the remaining to control whether to output the processing result of the incremental encoder, Tamagawa absolute encoder, HEIDENHAIN absolute encoder and resolver signal, when a certain When a bit is set to "1" (high level), the signal processing result controlled by this bit can be output; when a certain bit is set to "0" (low level), the signal processing result controlled by this bit cannot be exported. If the 2 bits controlling the output mode of processing results are set to "10", the result of signal processing can only be output in parallel output mode; if these 2 bits are set to "01", the result of signal processing can only be output in Output in serial output mode, if these 2 bits are set to "11", the result of signal processing can be output in parallel output mode or serial output mode, if these 2 bits are set to "00" , to prohibit the output of the signal processing result; the above is only a provision of the parameter configuration value in one case, and the user can determine it according to his own needs. The external motion control unit is the motion control unit of the equipment, which can be digital signal processor DSP, single chip microcomputer, PC, robot control unit, numerical control system control unit and so on.

在此说明书中,应当指出,以上实施例仅是本发明较有代表性的例子。显然,本发明不局限于上述具体实施例,还可以做出各种修改、变换和变形。因此,说明书和附图应被认为是说明性的而非限制性的。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本发明的保护范围。In this specification, it should be pointed out that the above embodiments are only representative examples of the present invention. Apparently, the present invention is not limited to the above-mentioned specific embodiments, and various modifications, changes and variations can be made. Accordingly, the specification and drawings are to be regarded as illustrative rather than restrictive. All simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention shall be deemed to belong to the protection scope of the present invention.

Claims (12)

1. the signal processing apparatus of compatible with multiple encoder and resolver interface; At least comprise signal input interface module (1), signal conditioning circuit module (2), FPGA circuit module (3); Signal output interface module (4); It is characterized in that: this device can be handled the signal of more than one encoders and resolver simultaneously, and through parameter configuration, the result of one or more signal processing is exported in selection; Signal input interface module (1) output links to each other with signal conditioning circuit module (2) input; Signal conditioning circuit module (2) output links to each other with FPGA circuit module (3) input pin, and FPGA circuit module (3) output pin links to each other with signal output interface module (4); The said signal of handling more than one encoders and resolver simultaneously is meant all compound modes of multiple encoder and signals of rotating transformer.
2. the signal processing apparatus of compatible with multiple encoder according to claim 1 and resolver interface; It is characterized in that: said signal input interface module (1) comprises incremental encoder signal input interface (11) at least; Absolute type encoder signal input interface (12), signals of rotating transformer input interface (13).
3. the signal processing apparatus of compatible with multiple encoder according to claim 1 and resolver interface; It is characterized in that: said signal conditioning circuit module (2) comprises incremental encoder signal conditioning circuit (21) at least; Absolute type encoder signal conditioning circuit (22), signals of rotating transformer modulate circuit (23).
4. the signal processing apparatus of compatible with multiple encoder according to claim 1 and resolver interface; It is characterized in that: said FPGA circuit module (3) comprises incremental encoder signal processing unit (31) at least; Absolute type encoder signal processing unit (32); Signals of rotating transformer processing unit (33); Signal output unit (34), and, adopt the programming of Verilog HDL hardware description language to realize the logic function of each unit according to the characteristics and the data format of encoder and rotary encoder output signal; Said absolute type encoder signal processing unit (32) comprises the river absolute type encoder signal processing unit (321) that rubs at least, Heidenhain absolute type encoder signal processing unit (322).
5. the signal processing apparatus of compatible with multiple encoder according to claim 1 and resolver interface is characterized in that: said signal output interface module (4) comprises parallel signal output interface (41) and serial signal output interface (42).
6. according to the signal processing apparatus of claim 1 or 3 described compatible with multiple encoder and resolver interface; It is characterized in that: said incremental encoder signal conditioning circuit (21) comprises difference single-ended signal change-over circuit (211); Photoelectric isolating circuit (212), reverse Schmidt trigger (213); The output of incremental encoder signal input interface (11) links to each other with the input of difference single-ended signal change-over circuit (211); The output of difference single-ended signal change-over circuit (211) links to each other with the input of photoelectric isolating circuit (212); The output of photoelectric isolating circuit (212) links to each other with the input of reverse Schmidt trigger (213), and the output of reverse Schmidt trigger (213) links to each other with the input of incremental encoder signal processing unit (31).
7. the signal processing apparatus of compatible with multiple encoder according to claim 1 and 2 and resolver interface is characterized in that: said absolute type encoder signal input interface (12) comprises the river absolute type encoder signal input interface that rubs at least
(121), Heidenhain absolute type encoder signal input interface (122).
8. according to the signal processing apparatus of claim 1 or 3 described compatible with multiple encoder and resolver interface; It is characterized in that: said absolute type encoder signal conditioning circuit (22) comprises the river absolute type encoder signal conditioning circuit (221) that rubs at least, Heidenhain absolute type encoder signal conditioning circuit (222).
9. according to the signal processing apparatus of claim 1,3 or 8 described compatible with multiple encoder and resolver interface; It is characterized in that: the said river absolute type encoder signal conditioning circuits (221) that rub comprise difference single-ended signal change-over circuit (2211) more; Photoelectric isolating circuit (2212), reverse Schmidt trigger (2213); The river absolute type encoder signal input interface (121) that rubs links to each other with an end of difference single-ended signal change-over circuit (2211) more; The other end of difference single-ended signal change-over circuit (2211) links to each other with an end of photoelectric isolating circuit (2212); The other end of photoelectric isolating circuit (2212) links to each other with an end of reverse Schmidt trigger (2213), and the other end of reverse Schmidt trigger (2213) links to each other with an end of the river absolute type encoder signal processing unit (321) that rubs more.
10. according to the signal processing apparatus of claim 1,3 or 8 described compatible with multiple encoder and resolver interface; It is characterized in that: said Heidenhain absolute type encoder signal conditioning circuit (222) comprises RS485 transceiving chip (2221); Photoelectric isolating circuit (2222), reverse Schmidt trigger (2223); One end of RS485 transceiving chip (2221) links to each other with Heidenhain absolute type encoder signal input interface (122); The other end of RS485 transceiving chip (2221) links to each other with an end of photoelectric isolating circuit (2222); The other end of photoelectric isolating circuit (2222) links to each other with an end of reverse Schmidt trigger (2223), and reverse Schmidt trigger (2223) other end links to each other with an end of Heidenhain absolute type encoder signal processing unit (322).
11. signal processing apparatus according to claim 1 or 3 described compatible with multiple encoder and resolver interface; It is characterized in that: said signals of rotating transformer modulate circuit (23) comprises differential linearity amplifier (231); Comparator (232); Photoelectric isolating circuit (233), sampling hold circuit (234), A/D converter (235); The input termination signals of rotating transformer input interface (13) of differential linearity amplifier (231); The output of differential linearity amplifier (231) links to each other with the input of comparator (232) with sampling hold circuit (234) respectively; The output of comparator (232) links to each other with the input of photoelectric isolating circuit (233); The output of sampling hold circuit (234) links to each other with the input of A/D converter (235), and the output of photoelectric isolating circuit (233) and A/D converter (235) links to each other with the input of signals of rotating transformer processing unit (33) respectively.
12. signal processing apparatus according to claim 1,4 or 5 described compatible with multiple encoder and resolver interface; It is characterized in that: said signal output unit (34) is used to deposit the signal processing results of incremental encoder, absolute type encoder and resolver; Through parameter configuration, select the result of one or more signal processing of output to the control register in the signal output unit (34); The result of said more than one signal processing is all compound modes of multiple encoder and signals of rotating transformer result; Said parameter configuration is to write the parameter configuration value by external motion control unit through parallel signal output interface (41) or the control register of serial signal output interface (42) in signal output unit (34), accomplishes the parameter configuration process.
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CN103176450A (en) * 2013-02-01 2013-06-26 北京配天大富精密机械有限公司 Servo drive device and servo control system
CN103248329A (en) * 2013-04-26 2013-08-14 无锡泽太微电子有限公司 Single-end and differential antenna multiplexed power amplifier circuit and method
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CN104142408A (en) * 2014-08-18 2014-11-12 贾玉凤 Photoelectric type wind direction and wind speed measuring device
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CN105739360A (en) * 2014-12-10 2016-07-06 国核电站运行服务技术有限公司 Precise measurement apparatus for multichannel rotary transformer
CN106595718A (en) * 2015-10-19 2017-04-26 沈阳新松机器人自动化股份有限公司 System and method capable of identifying various types of code discs
CN107272516A (en) * 2017-08-02 2017-10-20 杭州桢正玮顿运动控制技术有限公司 Interface signal processing method and processing device
CN110825007A (en) * 2019-12-04 2020-02-21 江苏集萃微纳自动化系统与装备技术研究所有限公司 Multichannel grating encoder identification system
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CN102928004A (en) * 2012-11-01 2013-02-13 中国科学院上海技术物理研究所 Encoder signal real-time processing system and method
CN102928004B (en) * 2012-11-01 2015-07-29 中国科学院上海技术物理研究所 A kind of code device signal real time processing system and method
CN102967326B (en) * 2012-11-16 2016-02-24 苏州天辰马智能设备有限公司 A kind of encoder interfaces proving installation based on Nios II processor
CN102967326A (en) * 2012-11-16 2013-03-13 苏州天辰马智能设备有限公司 Coder interface testing device based on Nios II processor
CN103176450A (en) * 2013-02-01 2013-06-26 北京配天大富精密机械有限公司 Servo drive device and servo control system
CN103176450B (en) * 2013-02-01 2016-08-03 北京配天技术有限公司 Servo drive and servo-control system
CN103248329A (en) * 2013-04-26 2013-08-14 无锡泽太微电子有限公司 Single-end and differential antenna multiplexed power amplifier circuit and method
CN103248329B (en) * 2013-04-26 2016-04-13 无锡泽太微电子有限公司 Single-ended and differential antennae multiplexing power amplifier circuit and method
CN104019975A (en) * 2014-06-13 2014-09-03 西安交通大学 On-line monitoring system for high-voltage GIS mechanical states
CN104142408A (en) * 2014-08-18 2014-11-12 贾玉凤 Photoelectric type wind direction and wind speed measuring device
CN104615015A (en) * 2014-12-02 2015-05-13 江苏兆合电气有限公司 Servo driver integrating rotary transformer and photoelectric encoder signal feedback
CN105739360A (en) * 2014-12-10 2016-07-06 国核电站运行服务技术有限公司 Precise measurement apparatus for multichannel rotary transformer
CN106595718A (en) * 2015-10-19 2017-04-26 沈阳新松机器人自动化股份有限公司 System and method capable of identifying various types of code discs
CN106595718B (en) * 2015-10-19 2019-11-12 沈阳新松机器人自动化股份有限公司 It can recognize the system and method for a plurality of types of code-discs
CN107272516A (en) * 2017-08-02 2017-10-20 杭州桢正玮顿运动控制技术有限公司 Interface signal processing method and processing device
CN107272516B (en) * 2017-08-02 2023-09-05 杭州桢正玮顿运动控制技术有限公司 Interface signal processing method and device
CN112033433A (en) * 2019-05-18 2020-12-04 九江精密测试技术研究所 Take error compensation's angle encoder collection system
CN110825007A (en) * 2019-12-04 2020-02-21 江苏集萃微纳自动化系统与装备技术研究所有限公司 Multichannel grating encoder identification system

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