CN102624183A - Axial magnetic field permanent magnet brushless motor and assembly method - Google Patents

Axial magnetic field permanent magnet brushless motor and assembly method Download PDF

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CN102624183A
CN102624183A CN2012100850740A CN201210085074A CN102624183A CN 102624183 A CN102624183 A CN 102624183A CN 2012100850740 A CN2012100850740 A CN 2012100850740A CN 201210085074 A CN201210085074 A CN 201210085074A CN 102624183 A CN102624183 A CN 102624183A
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徐衍亮
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Shandong University
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Abstract

The invention discloses a permanent-magnet axial-magnetic-field brushless motor, which comprises a stator, a rotor, a lower end cap and an upper end cap, wherein the rotor is arranged at the center of the stator. The permanent-magnet axial-magnetic-field brushless motor is characterized in that the stator comprises a plurality of stator C-shaped iron cores and winding coils arranged on the iron cores; the rotor comprises a non-magnet-conductive rotor plate, a plurality of permanent magnets and a rotary shaft, the rotary shaft is arranged at the center of the non-magnet-conductive rotor plate, the permanent magnets are uniformly embedded on the circumference of the non-magnet-conductive rotor plate, the stator C-shaped iron cores are embedded in slots of the upper end cap and the lower end cap and circularly distributed on the circumference of the non-magnet-conductive rotor plate uniformly, and upper magnetic pole surfaces of the stator C-shaped iron cores correspond to the permanent magnets of the non-magnet-conductive rotor plate. The invention further discloses an assembling method of the motor. The permanent-magnet axial-magnetic-field brushless motor and the assembling method thereof have the advantages that electric load and magnetic load are set independently, the stator lamination iron cores are simple in manufacture, and coil magnetic loops formed by the stator windings are independent to each other. Besides, design difficulty of the motor is beneficially reduced, and manufacturing cost of the motor is reduced while performance of the motor is improved.

Description

轴向磁场永磁无刷电机及装配方法Axial magnetic field permanent magnet brushless motor and assembly method

技术领域 technical field

本发明涉及一种电机,尤其是一种电负荷和磁负荷可以独立设置的轴向磁场永磁无刷电机及装配方法。The invention relates to a motor, in particular to an axial magnetic field permanent magnet brushless motor whose electric load and magnetic load can be set independently and an assembly method.

背景技术 Background technique

目前电机是通过电磁感应进行电能和机械能之间能量转换的装置,电机的电负荷和磁负荷是电机中两个最重要的参数之一,其大小不但影响到电机经济性,更影响到其性能。目前通用电机电磁负荷的选取互相制约,这无疑降低了电机电、磁负荷的选择空间,影响到电机经济性和性能的优化。At present, the motor is a device that converts energy between electric energy and mechanical energy through electromagnetic induction. The electric load and magnetic load of the motor are one of the two most important parameters in the motor. Their size not only affects the economy of the motor, but also affects its performance. . At present, the selection of electromagnetic loads of general motors is mutually restricted, which undoubtedly reduces the selection space of electric and magnetic loads of motors, and affects the optimization of motor economy and performance.

轴向磁场永磁无刷电机兼具轴向磁场电机和永磁电机的综合性能优势,具有高效、高转矩密度、高功率密度、高功率因数及高转矩/转动惯量的性能特点和短形盘式的结构特点。每个齿中套一个线圈的分数槽集中绕组结构在内周绕组空间远小于外周绕组空间的轴向磁场永磁无刷电机中具有巨大优越性,不但降低了绕组端部,降低了电机的电阻及铜耗和用铜量,降低了电机轭部铁心厚度,而且电机的电负荷的选取不受内部空间的限制,对电机的性能优化有利,再者,由于每个齿上只有一个线圈,即当某一线圈出故障后,可以只更换该线圈,但各个线圈的磁路还是相互耦合,因此该种电机只是具有一定的容错能力。单定子盘双转子盘轴向磁场永磁无刷电机(两边转子盘中间定子盘)和双定子盘单转子盘轴向磁场永磁无刷电机(两边定子盘中间转子盘)对降低电机齿槽转矩脉动和消除轴向磁拉力具有重要意义。所有这些方法,提高了轴向磁场永磁无刷电机的性能,扩大了该种电机的应用。The axial field permanent magnet brushless motor has the comprehensive performance advantages of the axial field motor and the permanent magnet motor, and has the performance characteristics of high efficiency, high torque density, high power density, high power factor and high torque/moment of inertia and short Disc-shaped structural features. The fractional-slot centralized winding structure with a coil set in each tooth has great advantages in the axial magnetic field permanent magnet brushless motor whose inner winding space is much smaller than the outer winding space, which not only reduces the winding end, but also reduces the resistance of the motor And copper consumption and copper consumption, reduce the thickness of the iron core of the motor yoke, and the selection of the electric load of the motor is not limited by the internal space, which is beneficial to the performance optimization of the motor. Moreover, since there is only one coil on each tooth, that is When a coil fails, only the coil can be replaced, but the magnetic circuits of each coil are still coupled to each other, so this kind of motor only has a certain fault tolerance. Single stator disk double rotor disk axial field permanent magnet brushless motor (rotor disk on both sides, middle stator disk) and double stator disk single rotor disk axial field permanent magnet brushless motor (both stator disks, middle rotor disk) to reduce motor cogging Torque ripple and elimination of axial magnetic pull are of great importance. All these methods improve the performance of the axial magnetic field permanent magnet brushless motor and expand the application of the motor.

但目前通用的轴向磁场永磁无刷电机还具有以下缺陷:(1)电机电、磁负荷的选取互相制约,这为电机的设计、经济性和性能的优化带来了难度;(2)叠片铁心制造工艺复杂;(3)各绕组组成线圈磁路并不独立,因此电机的容错能力低。However, the current general-purpose axial magnetic field permanent magnet brushless motor also has the following defects: (1) The selection of the electric and magnetic loads of the motor is mutually restricted, which brings difficulties to the design, economy and performance optimization of the motor; (2) The manufacturing process of the laminated iron core is complicated; (3) The coil magnetic circuit composed of each winding is not independent, so the fault tolerance of the motor is low.

目前,横向磁通永磁电机是目前唯一一种可以进行电负荷和磁负荷独立设置的电机,该种电机即可以是普通径向磁场永磁无刷电机,也可以是轴向磁场永磁无刷电机。当横向磁通型式应用于轴向磁场永磁无刷电机时,便得到了电、磁负荷独立设置的轴向磁场永磁无刷电机。但横向磁通电机很大的漏磁、极为复杂的定子铁心及转子磁体结构,使其很难得到实际应用,特别是横向磁通轴向磁场永磁无刷电机,不但没有得到应用而且很少涉及。At present, the transverse flux permanent magnet motor is the only motor that can independently set the electric load and magnetic load. This kind of motor can be an ordinary radial magnetic field permanent magnet brushless motor or an axial magnetic field permanent magnet Brushless Motor. When the transverse flux pattern is applied to the axial magnetic field permanent magnet brushless motor, an axial magnetic field permanent magnet brushless motor with independent electric and magnetic loads is obtained. However, the large magnetic flux leakage of transverse flux motors, the extremely complex stator core and rotor magnet structure make it difficult to be practically applied, especially the transverse flux axial magnetic field permanent magnet brushless motor, not only has not been applied but is rarely used involves.

发明内容Contents of the invention

本发明的目的是为克服上述现有技术的不足,提供一种新型结构和原理的轴向磁场永磁无刷电机及装配方法,其具有电、磁负荷独立设置、定子叠片铁心制作简单及定子绕组各组成线圈磁路互相独立的优点,有利于降低电机的设计难度、降低电机的制造成本、提高电机的性能。The purpose of the present invention is to overcome above-mentioned deficiencies in the prior art, provide a kind of axial magnetic field permanent magnet brushless motor of new structure and principle and assembly method, it has electric and magnetic load independent setting, stator laminated iron core is made simple and The advantages of independent magnetic circuits of the coils of the stator winding are beneficial to reduce the design difficulty of the motor, reduce the manufacturing cost of the motor, and improve the performance of the motor.

为实现上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种轴向磁场永磁无刷电机,包括定子、转子、下端盖和上端盖,转子位于定子中心,定子包括若干个定子C型铁心及设于其上的绕组线圈;转子包括不导磁转子盘、永磁体及转轴,不导磁转子盘中心装有转轴,不导磁转子盘圆周边均匀嵌设有若干块永磁体,若干个定子C型铁心嵌于上、下端盖的槽中;若干定子C型铁心均匀环绕分布在不导磁转子盘圆周,而且定子C型铁心的上、磁极面与不导磁转子盘的永磁体相对应,以保证定子C型铁心上的线圈通电后产生的磁场正好与转子永磁体产生的磁场对正。An axial magnetic field permanent magnet brushless motor, including a stator, a rotor, a lower end cover and an upper end cover, the rotor is located at the center of the stator, the stator includes a plurality of stator C-shaped iron cores and winding coils arranged thereon; the rotor includes a magnetically conductive rotor disc, permanent magnet and rotating shaft, a rotating shaft is installed in the center of the non-conductive rotor disc, several pieces of permanent magnets are uniformly embedded in the periphery of the non-magnetic rotor disc, and several stator C-shaped cores are embedded in the grooves of the upper and lower end covers; The stator C-shaped core is evenly distributed around the circumference of the non-magnetic rotor disk, and the upper and magnetic pole surfaces of the stator C-shaped core correspond to the permanent magnets of the non-magnetic rotor disk to ensure that the coil on the stator C-shaped core is energized. The magnetic field is exactly aligned with the magnetic field generated by the permanent magnets of the rotor.

所述定子C型铁心采用叠片铁心叠压而成,或者采用整块导磁材料构成;在采用叠片铁心时,定子C型铁心各处截面形状相同都是矩形,且截面积都相同;在采用整块导磁材料时,定子C型铁心各处截面形状及截面积不相同;The stator C-shaped iron core is formed by stacking laminated iron cores, or made of a whole piece of magnetically conductive material; when the laminated iron core is used, the cross-sectional shapes of the stator C-shaped iron cores are the same as rectangles, and the cross-sectional areas are the same; When the whole piece of magnetic material is used, the cross-sectional shape and cross-sectional area of the stator C-shaped core are different;

所述每个定子C型铁心根据作用和部位不同分成5部分,即C型开口的对面为极身、定子C型铁心的上下两部分分别为上极轭和下极轭,C型开口处上下两部分为上磁极和下磁极,下磁极面和上磁极面均与不导磁转子盘相对。Each stator C-shaped core is divided into 5 parts according to different functions and positions, that is, the opposite side of the C-shaped opening is the pole body, the upper and lower parts of the stator C-shaped core are the upper pole yoke and the lower pole yoke respectively, and the upper and lower poles of the C-shaped opening are The two parts are an upper magnetic pole and a lower magnetic pole, and both the lower magnetic pole surface and the upper magnetic pole surface are opposite to the non-magnetic rotor disk.

所述每个定子C型铁心上均有一个绕组线圈,或者间隔一个定子C型铁心放置一个绕组线圈,绕组线圈放置于定子C型铁心的极身位置,或者将一个定子C型铁心上的一个绕组线圈等分成两部分,分别放置于定子C型铁心的上下磁极上;所有绕组线圈相互串联或并联组成定子的m相对称绕组,m为自然数。There is a winding coil on each stator C-shaped core, or a winding coil is placed between a stator C-shaped core, and the winding coil is placed at the pole position of the stator C-shaped core, or a stator C-shaped core is placed on a The winding coil is divided into two parts, which are respectively placed on the upper and lower magnetic poles of the C-shaped core of the stator; all the winding coils are connected in series or in parallel to form the m-phase symmetrical winding of the stator, and m is a natural number.

所述定子C型铁心上的绕组线圈是成型线圈或非成型线圈;如果每个定子C型铁心上放置一个成型线圈,则在制作定子C型铁心时,将定子C型铁心分成两部分,再将成型线圈套入定子C型铁心的极身后,再将两部分铁心成型为定子C型铁心;在采用非成型线圈时,则直接制作整体定子C型铁心,将非成型线圈嵌绕在定子C型铁心的极身上;如果定子C型铁心的上下磁极上分别放置绕组线圈,则无论采用成型线圈还是非成型线圈,都是制作整体定子C型铁心。The winding coil on the stator C-shaped core is a formed coil or a non-formed coil; if a formed coil is placed on each stator C-shaped core, then when the stator C-shaped core is made, the stator C-shaped core is divided into two parts, and then Put the formed coil into the pole of the stator C-shaped core, and then shape the two parts of the core into the stator C-shaped core; If the winding coils are respectively placed on the upper and lower magnetic poles of the stator C-shaped core, no matter whether a formed coil or a non-formed coil is used, the overall stator C-shaped core is made.

所述转子的不导磁转子盘是圆盘形,在其同一个圆周上均匀开若干个槽,所述若干个槽中放置沿轴向充磁、极性交错排列的永磁体,组成电机转子永磁磁极。The non-magnetic rotor disc of the rotor is disc-shaped, and several slots are uniformly opened on the same circumference, and permanent magnets magnetized along the axial direction and polarized in a staggered arrangement are placed in the slots to form the motor rotor permanent magnet poles.

所述转子永磁体中心线与定子C型铁心上、下磁极中心线位置对齐。The center line of the permanent magnet of the rotor is aligned with the center line of the upper and lower magnetic poles of the stator C-shaped iron core.

所述定子C型铁心块数、定子绕组相数m及转子磁体数满足常规电机定子槽数、绕组相数及极数之间的关系。The number of stator C-shaped core pieces, the number of stator winding phases m and the number of rotor magnets satisfy the relationship among the number of stator slots, winding phases and poles of a conventional motor.

所述的上端盖和下端盖完全相同,上、下端盖的圆盘部分中心放置与转子轴相接的轴承,上、下端盖的圆筒部分在侧边均匀开出与定子C型铁心上、下极轭相同尺寸的槽,用以将定子C型铁心上、下极轭安装固定于上、下端盖上。The upper end cover and the lower end cover are exactly the same, and the center of the disc part of the upper and lower end covers is placed with the bearing connected to the rotor shaft, and the cylindrical part of the upper and lower end covers is evenly opened on the side to connect with the C-shaped iron core of the stator. The slots of the same size as the lower pole yoke are used to install and fix the upper and lower pole yokes of the stator C-shaped core on the upper and lower end covers.

一种轴向磁场永磁无刷电机的装配方法,首先将若干绕组线圈分别放置于若干定子C型铁心上,同时将若干块永磁体按照N、S交替排列的方式装到转子不导磁转子盘上,再将电机转轴装到不导磁转子盘上;An assembly method of an axial magnetic field permanent magnet brushless motor. First, several winding coils are respectively placed on several stator C-shaped iron cores, and several permanent magnets are installed on the non-magnetic rotor of the rotor in an alternate arrangement of N and S. Then install the motor shaft on the non-magnetic rotor disk;

然后将电机的下端盖安装到电机转轴的一端,这样电机下端盖与电机不导磁转子盘的相对位置固定好;Then install the lower end cover of the motor to one end of the motor shaft, so that the relative position of the lower end cover of the motor and the non-magnetic rotor disk of the motor is fixed;

再将所有的定子C型铁心的下极轭安装到下端盖侧面均匀分布的槽中;Then install the lower pole yokes of all stator C-shaped iron cores into the evenly distributed grooves on the side of the lower end cover;

将上端盖安装到电机转轴的另一端,上端盖侧面均匀分布的槽正好卡在定子C型铁心的上极轭,最后,根据需要放置一个机壳,将上下两个端盖固定在一起。Install the upper end cover to the other end of the motor shaft. The evenly distributed slots on the side of the upper end cover just fit into the upper pole yoke of the C-shaped core of the stator. Finally, place a casing as required to fix the upper and lower end covers together.

电机转矩脉动的大小与电机的转子极数2p、定子C型铁心块数Ns及相数m有关,2p、Ns、m越大(p、Ns、m均为自然数),电机的转矩脉动就越小,因此本发明电机可以通过增加电机转子盘的直径,在保持永磁体及定子C型铁心的尺寸不变时,达到增加永磁体极数2p、定子C型铁心块数Ns和相数m的目的,从而降低电机的转矩脉动。The size of the motor torque ripple is related to the number of rotor poles 2p of the motor, the number of stator C-shaped core blocks Ns and the number of phases m. The larger 2p, Ns, and m (p, Ns, and m are all natural numbers), the torque ripple of the motor will The smaller, so the motor of the present invention can increase the number of permanent magnet poles 2p, the number of stator C-shaped core blocks Ns and the number of phases by increasing the diameter of the motor rotor disc while keeping the size of the permanent magnet and the stator C-shaped iron core constant. The purpose of m, thereby reducing the torque ripple of the motor.

电机的电负荷和磁负荷对电机性能影响很大,在普通电机中,放置线圈的槽面积与电机的电负荷有关,槽面积越大,电负荷也就越大,齿面积与磁负荷有关,齿面积越大磁负荷也就越大,显然槽型面积和齿面积是彼此制约的,因此电、磁负荷互相制约,一个大另一个必须小。本发明电机中,放置线圈的窗口面积可以任意增大或缩小,与C型铁心上下极的截面积无关,因此本发明电机电、磁负荷没有制约关系,可以独立设置,这对电机设计及优化设计带来很大的方便。The electrical load and magnetic load of the motor have a great influence on the performance of the motor. In an ordinary motor, the area of the slot where the coil is placed is related to the electrical load of the motor. The larger the slot area, the greater the electrical load. The tooth area is related to the magnetic load. The larger the tooth area, the greater the magnetic load. Obviously, the groove area and the tooth area are mutually restricted, so the electric and magnetic loads are mutually restricted, and one must be large and the other must be small. In the motor of the present invention, the window area for placing the coils can be arbitrarily increased or reduced, which has nothing to do with the cross-sectional area of the upper and lower poles of the C-shaped iron core. Therefore, the electric and magnetic loads of the motor of the present invention have no restrictive relationship and can be set independently, which has great impact on motor design and optimization. The design brings great convenience.

电机的铁心磁路与普通电机不同,本发明所述的电机磁路只是C型铁心,铁心磁路很短,因此电机的铁心损耗很低。The magnetic circuit of the iron core of the motor is different from that of the common motor. The magnetic circuit of the motor in the present invention is only a C-shaped iron core, and the magnetic circuit of the iron core is very short, so the core loss of the motor is very low.

可以看出,各个线圈磁路在磁上没有联系,如果不考虑各线圈每相之间的连接在电上也是彼此独立的,因此电机具有很强的容错能力,电机的其中一相出故障,可以切除该相,其他各相可以正常工作。通过增加电机的相数,从而保证一相切除后电机的性能影响不大,因此本发明电机具有很强的容错能力。如果电机的一个线圈短路或绝缘方面的故障,可以只更换该线圈即可,不影响其他线圈,这对电机的维修有利。It can be seen that the magnetic circuits of each coil are not connected magnetically. If the connection between each phase of each coil is not considered to be electrically independent from each other, the motor has a strong fault tolerance. If one of the phases of the motor fails, This phase can be cut off, and the other phases can work normally. By increasing the number of phases of the motor, it is ensured that the performance of the motor will not be greatly affected after one phase is cut off, so the motor of the present invention has strong fault tolerance. If one coil of the motor is short-circuited or the insulation fails, only the coil can be replaced without affecting other coils, which is beneficial to the maintenance of the motor.

通常的盘式电机定子铁心如果采用叠片铁心,必须有特殊的制造工艺,本电机定子铁心制作极为简单,成本低廉。本发明电机线圈都相同,制作简单,可以是成型线圈也可以不是成型线圈。If the common disk motor stator core adopts laminated core, it must have a special manufacturing process. The manufacture of the motor stator core is extremely simple and the cost is low. The motor coils of the present invention are all the same, easy to manufacture, and may or may not be formed coils.

本电机与普通双定子盘单转子盘轴向磁场永磁电机一样,转子盘主要材料为不导磁材料,可以采用铝材,降低了电机质量和转动惯量,而且当转子盘较大时,可以对其均匀开孔的方式进一步降低电机转子盘的质量和转动惯量。This motor is the same as the ordinary dual-stator disk single-rotor disk axial magnetic field permanent magnet motor. The main material of the rotor disk is non-magnetic material, which can be made of aluminum, which reduces the quality and moment of inertia of the motor. The method of evenly opening the holes further reduces the mass and moment of inertia of the motor rotor disk.

本发明的工作原理是:本发明电机可以当做正弦波永磁无刷电机用,此时Ns或Ns/2个线圈组成的定子2p极的m相对称绕组通入m相对称交流电流,就会在电机转子盘和定子C型铁心极面间产生2p极旋转磁场,转子2p极的磁体也会产生与该磁场极数相同、转动方向和转动速度都相同的旋转磁场,这两个磁场相互作用就可以进行能量转化,电能变为机械能时,本发明电机当作电动机,机械能变为电能时本发明电机当作发电机。本发明电机也可以当作方波永磁无刷电机,这时,m相电流是对称的120°方波电流,m相对称绕组在转子永磁磁场的作用下产生平顶宽度120°的梯形波永磁电动势,这一方波电流和梯形波电动势相互作用产生电磁功率,而进行能量转换。The working principle of the present invention is: the motor of the present invention can be used as a sine wave permanent magnet brushless motor. At this time, the m-phase symmetrical winding of the stator 2p pole composed of Ns or Ns/2 coils is passed into the m-phase symmetrical alternating current, and it will A 2p pole rotating magnetic field is generated between the rotor disk of the motor and the pole surface of the stator C-shaped core, and the 2p pole magnet of the rotor will also generate a rotating magnetic field with the same number of poles, the same rotation direction and the same rotation speed as the magnetic field, and the two magnetic fields interact Just can carry out energy transformation, when electric energy becomes mechanical energy, motor of the present invention is used as motor, and when mechanical energy becomes electric energy, motor of the present invention is used as generator. The motor of the present invention can also be used as a square-wave permanent magnet brushless motor. At this time, the m-phase current is a symmetrical 120° square wave current, and the m-phase symmetrical winding produces a trapezoid with a flat top width of 120° under the action of the rotor permanent magnet magnetic field Wave permanent magnet electromotive force, this square wave current interacts with trapezoidal wave electromotive force to generate electromagnetic power for energy conversion.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)电机磁路由定子C型铁心、两气隙和转子盘厚组成,与转子直径无关,因此可以通过增加转子盘外径来增加电机极数、定子C形铁心数或相数,有利于降低电机的齿槽转矩脉动;(1) The magnetic field of the motor is composed of stator C-shaped iron core, two air gaps and the thickness of the rotor disk, which has nothing to do with the diameter of the rotor. Therefore, the number of motor poles, the number of stator C-shaped iron cores or the number of phases can be increased by increasing the outer diameter of the rotor disk, which is beneficial Reduce the cogging torque ripple of the motor;

(2)铁心磁路只包括路径很短的定子C型铁心,具有很低的铁耗;(2) The core magnetic circuit only includes the stator C-shaped core with a very short path, which has very low iron loss;

(3)转矩是电磁力和半径的乘积,因此在其他结构尺寸不变的前提下,可以只通过增加转子盘直径就可增加电机的转矩;同时,电负荷的选取与磁负荷无关,可以通过增加导体线规来提高电机转矩、功率及降低铜耗,而对磁路没有影响;(3) The torque is the product of the electromagnetic force and the radius. Therefore, under the premise that other structural dimensions remain unchanged, the torque of the motor can be increased only by increasing the diameter of the rotor disc; at the same time, the selection of the electric load has nothing to do with the magnetic load. The motor torque, power and copper loss can be increased by increasing the conductor wire gauge without affecting the magnetic circuit;

(4)所有的定子C型铁心在磁上相互独立,在电上,如果不考虑每相之间的连接也是彼此独立的,因此该电机具有很强的容错能力;(4) All stator C-type cores are magnetically independent, and electrically, if the connection between each phase is not considered, they are also independent of each other, so the motor has a strong fault tolerance;

(5)所有定子C型铁心和线圈都相同,制作简单;特别是,作为轴向磁场电机的作用原理,不需要通常盘式电机复杂的叠片铁心制作工艺;(5) All stator C-shaped cores and coils are the same, and the production is simple; especially, as the working principle of the axial magnetic field motor, it does not need the complicated lamination core manufacturing process of the usual disc motor;

(6)转子盘材料为不导磁材料,可以采用铝材,降低了电机的质量和转动惯量,而且可采用对转子盘均匀挖孔的方式进一步降低电机的质量和转动惯量。(6) The material of the rotor disk is a non-magnetic material, which can be made of aluminum, which reduces the quality and moment of inertia of the motor, and can further reduce the quality and moment of inertia of the motor by digging holes evenly on the rotor disk.

附图说明 Description of drawings

图1为3相12定子C型铁心10转子永磁磁极电机示意图;Fig. 1 is a schematic diagram of a 3-phase, 12-stator, C-core, 10-rotor permanent magnet pole motor;

图2为12个定子C型铁心、12个线圈位置结构图;Figure 2 is a structural diagram of 12 stator C-shaped cores and 12 coils;

图3为整体转子示意图;Figure 3 is a schematic diagram of the overall rotor;

图4为定子C型铁心示意图;Figure 4 is a schematic diagram of the stator C-shaped core;

图5为定子C型铁心组成部分示意图;Figure 5 is a schematic diagram of the components of the stator C-shaped core;

图6由叠片铁心构成的定子C型铁心示意图;Fig. 6 is a schematic diagram of a stator C-shaped iron core composed of laminated iron cores;

图7为定子C型铁心及其上的一个定子线圈示意图;Fig. 7 is a schematic diagram of the stator C-shaped iron core and a stator coil on it;

图8为定子C型铁心和其上的两个线圈示意图;Fig. 8 is a schematic diagram of the stator C-shaped iron core and two coils thereon;

图9为转子不导磁盘及其上的永磁体;Fig. 9 is the rotor non-conductive disk and the permanent magnet on it;

图10为端盖结构图;Figure 10 is a structural diagram of the end cap;

图11为整体转子盘与下端盖的装配图;Figure 11 is an assembly drawing of the integral rotor disc and the lower end cover;

图中,1为定子C型铁心,2为绕组线圈,3为下端盖,4为上端盖,5为转子不导磁盘,6为转子永磁体,7为转轴,11为极身,12为下极轭,13为上极轭,14为下磁极(下极),15为上磁极(上极),21为下线圈,22为上线圈。In the figure, 1 is the C-shaped iron core of the stator, 2 is the winding coil, 3 is the lower end cover, 4 is the upper end cover, 5 is the non-conductive disk of the rotor, 6 is the permanent magnet of the rotor, 7 is the rotating shaft, 11 is the pole body, and 12 is the lower end cover. Pole yoke, 13 is an upper pole yoke, 14 is a lower magnetic pole (lower pole), 15 is an upper magnetic pole (upper pole), 21 is a lower coil, and 22 is an upper coil.

具体实施方式 Detailed ways

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

一种新型轴向磁场永磁无刷电机,由定子和转子构成,定子由Ns个定子C型铁心1及其上的绕组线圈2、下端盖3及上端盖4构成;转子由不导磁转子盘5、永磁体6及转轴7构成。图1为3相12定子C型铁心10转子永磁磁极本发明电机结构示意图,为了方便表示,只是将电机的下端盖3与定子C型铁心1扣在一起,电机的上端盖4并没有扣在电机的定子C型铁心上。图2为电机12个定子C型铁心及其上线圈的位置结构示意图,图3为整体转子盘示意图。A new type of axial magnetic field permanent magnet brushless motor, which is composed of a stator and a rotor. The stator is composed of Ns stator C-shaped cores 1 and the winding coils 2 on it, the lower end cover 3 and the upper end cover 4; the rotor is composed of a non-magnetic rotor. Disk 5, permanent magnet 6 and rotating shaft 7 constitute. Fig. 1 is a schematic diagram of the motor structure of the present invention with 3 phases, 12 stator C-shaped iron cores, and 10 rotor permanent magnet poles. For the sake of convenience, only the lower end cover 3 of the motor is buckled together with the stator C-shaped iron core 1, and the upper end cover 4 of the motor is not buckled. On the stator C-shaped core of the motor. Figure 2 is a schematic diagram of the position and structure of the 12 stator C-shaped cores of the motor and their upper coils, and Figure 3 is a schematic diagram of the overall rotor disk.

定子C型铁心1如图4所示,定子C型铁心1根据各组成部分的作用和位置不同分为极身11、下极轭12、上极轭13、下磁极(简称下极)14和上磁极(简称上极)15,如图5所示。定子C型铁心1可以由叠片导磁铁心叠压而成,如图6所示叠片的叠压方向,也可以由整体导磁材料构成。如果采用叠片铁心叠压而成,则定子C型铁心各部分截面形状相同,都是矩形,而且截面积都相同;如果由整体导磁材料构成,则下极轭12和上极轭13截面形状相同且截面积相同,下极14和上极15截面形状相同且截面积相同,但他们都可以与机身11具有不同的截面形状和截面积。The stator C-shaped core 1 is shown in Figure 4. The stator C-shaped core 1 is divided into pole body 11, lower pole yoke 12, upper pole yoke 13, lower magnetic pole (referred to as lower pole) 14 and The upper magnetic pole (abbreviated as the upper pole) 15 is shown in FIG. 5 . The stator C-shaped iron core 1 can be formed by lamination of laminated magnetically permeable cores, as shown in FIG. If it is made of laminated cores, the cross-sectional shape of each part of the stator C-shaped core is the same, all of which are rectangular, and the cross-sectional area is the same; The same shape and the same cross-sectional area, the lower pole 14 and the upper pole 15 have the same cross-sectional shape and the same cross-sectional area, but they can have different cross-sectional shapes and cross-sectional areas from the fuselage 11 .

绕组线圈2一般套在定子C型铁心的极身上,如图7所示。图7中的一个绕组线圈2可以等分成两个线圈(即上线圈22和下线圈21)分别放置到定子C型铁心的下极14和上极15上,如图8所示,图7中的一个线圈和图8中的两个线圈具有完全相同的作用。绕组线圈2可以是成型线圈也可以不是成型线圈,如果采用成型线圈,同时一个定子C型铁心上套一个线圈,则在制作定子C型铁心时,将定子C型铁心截成两部分制作,即一个极轭和一个磁极做成一体,定子C型铁心的两外3部分做成一体,这样首先将成型线圈套在极身上,然后将定子C型铁心相连成型;如果采用成型线圈,同时一个定子C型铁心上套两个等分线圈,则直接制作好定子C型铁心和两个等分成型线圈,将两个等分成型线圈套在定子C型铁心的两个极上即可;如果采用非成型线圈,则无论一个定子C型铁心上有一个线圈还是两个等分线圈,都是制作定子C型铁心,然后将线圈嵌绕在铁心上即可。The winding coils 2 are generally placed on the poles of the C-shaped iron core of the stator, as shown in FIG. 7 . A winding coil 2 in Fig. 7 can be equally divided into two coils (i.e. upper coil 22 and lower coil 21) and placed on the lower pole 14 and upper pole 15 of the stator C-shaped iron core respectively, as shown in Fig. 8, in Fig. 7 The one coil of and the two coils in Figure 8 have exactly the same effect. The winding coil 2 may be a formed coil or not. If a formed coil is used, and a stator C-shaped core is covered with a coil, then when the stator C-shaped core is made, the stator C-shaped core is cut into two parts, namely A pole yoke and a magnetic pole are made into one body, and the two outer parts of the stator C-shaped core are made into one body, so that the formed coil is first put on the pole body, and then the stator C-shaped core is connected and formed; if the formed coil is used, a stator Put two equally divided coils on the C-shaped core, then directly make the stator C-shaped core and two equally divided forming coils, and put the two equally divided forming coils on the two poles of the stator C-shaped core; if using For non-formed coils, no matter there is one coil or two equally divided coils on a stator C-shaped core, the stator C-shaped core is made, and then the coil is embedded and wound on the core.

以下以图7所示的一个线圈说明。The following will be described with a coil shown in FIG. 7 .

由所有Ns个定子C型铁心1与其上的绕组线圈2组成电机定子的主体部分,如图2所示的12个定子C型铁心1及其上的12个绕组线圈2,各个绕组线圈2相互串联或并联组成对应转子永磁磁极数2p的m相对称绕组,定子C型铁心1块数Ns、转子磁极个数2p及定子相数m三者之间满足通常永磁无刷电机中定子槽数、极数及相数之间的关系。由于通常电机定子槽中可以采用双层绕组也可以采用单层绕组,因此在本发明的定子C型铁心中可以间隔放置绕组线圈2,也就是说,Ns个定子C型铁心只有Ns/2绕组线圈2。图2中为12个定子C型铁心,每个定子C型铁心都放置一个绕组线圈2,共12个绕组线圈2,12个绕组线圈2对应10个转子永磁磁极,按照通常电机的绕组排列组成3相对称绕组;图2中可以间隔一个定子C型铁心放置一个绕组线圈2,因此只有6个绕组线圈2,这6个绕组线圈2相互连接组成对应10转子永磁磁极的3相对称绕组。The main part of the motor stator is composed of all Ns stator C-shaped cores 1 and the winding coils 2 on them. As shown in Figure 2, there are 12 stator C-shaped cores 1 and 12 winding coils 2 on them. The m-phase symmetrical winding corresponding to the rotor permanent magnet pole number 2p is formed in series or in parallel, and the number of stator C-shaped iron cores is Ns, the number of rotor magnetic poles is 2p, and the number of stator phases m meets the stator slot in the usual permanent magnet brushless motor. Number, number of poles and the relationship between the number of phases. Since usually double-layer windings or single-layer windings can be used in the stator slot of the motor, the winding coils 2 can be placed at intervals in the stator C-shaped iron core of the present invention, that is to say, Ns stator C-shaped iron cores only have Ns/2 windings Coil 2. Figure 2 shows 12 stator C-shaped cores, each stator C-shaped core is placed with a winding coil 2, a total of 12 winding coils 2, 12 winding coils 2 correspond to 10 permanent magnet poles of the rotor, according to the winding arrangement of the usual motor Form 3-phase symmetrical windings; in Figure 2, a winding coil 2 can be placed at intervals of a stator C-shaped core, so there are only 6 winding coils 2, and these 6 winding coils 2 are connected to each other to form a 3-phase symmetrical winding corresponding to 10 rotor permanent magnet poles .

转子由转子不导磁盘5、永磁体6和转轴组成。在不导磁盘5的周边均匀开偶数槽,用以放置永磁体6,当作永磁磁极。永磁体沿轴向充磁,而且磁极极性交错排列,如图9所示的具有10个永磁磁极的转子盘,10个永磁磁极的极性是N、S交错排列的。10个永磁磁极的转子整体盘如图3所示。由于转子整体盘需要放置到所有定子C型铁心1内部,并且永磁体6与定子C型铁心1的下极12和上极13的极面对正,因此在制作转子盘的永磁体槽时,需要保证开槽的位置。The rotor is made up of rotor non-conductive disk 5, permanent magnet 6 and rotating shaft. Evenly open even slots on the periphery of the non-conductive disk 5 to place the permanent magnets 6 as permanent magnet poles. The permanent magnets are magnetized along the axial direction, and the polarities of the magnetic poles are arranged alternately. As shown in FIG. The overall disk of the rotor with 10 permanent magnet poles is shown in Figure 3. Since the entire rotor disk needs to be placed inside all the stator C-shaped cores 1, and the permanent magnets 6 are aligned with the pole faces of the lower pole 12 and the upper pole 13 of the stator C-shaped core 1, when making the permanent magnet slots of the rotor disk, The position of the slot needs to be guaranteed.

图10为端盖的形状,下端盖3和上端盖4完全相同,在其一侧圆盘中心开孔,用于同转轴7相固定,另一侧圆环均匀开槽,用以将定子C型铁心1的极轭插入该槽中定位和固定定子C型铁心1(定子C型铁心的下极轭插入下端盖对应槽中,定子C型铁心的上极轭插入上端盖的对应槽中)。图10中的端盖用于12个定子C型铁心电机中,因此端盖圆环侧均匀开有12个与定子C型铁心极轭相同尺寸的槽。Figure 10 shows the shape of the end cover. The lower end cover 3 is exactly the same as the upper end cover 4. A hole is opened in the center of the disk on one side for fixing with the rotating shaft 7. The ring on the other side is evenly slotted to fix the stator C Insert the pole yoke of C-shaped core 1 into this slot to position and fix the stator C-shaped core 1 (the lower pole yoke of the stator C-shaped core is inserted into the corresponding slot of the lower end cover, and the upper pole yoke of the stator C-shaped core is inserted into the corresponding slot of the upper end cover) . The end cover in Fig. 10 is used in 12 stator C-type iron core motors, so there are 12 slots evenly opened on the ring side of the end cover with the same size as the stator C-type iron core pole yoke.

电机在装配时,首先将Ns个绕组线圈2分别放置于Ns个定子C型铁心1上,或将Ns/2个绕组线圈2间隔放置到Ns个定子C型铁心1上,同时将2p块永磁体6按照N、S交替排列的方式装到转子不导磁盘5上,再将电机转轴7装到转子不导磁盘5上。然后将电机的下端盖3安装到电机转轴7的一端,这样电机下端盖3与电机转子不导磁盘5的相对位置固定好。再将所有的定子C型铁心1的下极轭12安装到下端盖3侧面均匀分布的槽中。接着将上端盖4安装到电机转轴7的另一端,上端盖4侧面均匀分布的槽正好卡在定子C型铁心1的上极轭13上,最后,根据需要可以放置一个机壳,将上下两个端盖固定在一起。When assembling the motor, first place Ns winding coils 2 on Ns stator C-shaped cores 1 respectively, or place Ns/2 winding coils 2 on Ns stator C-shaped cores 1 at intervals, and at the same time place 2p blocks permanently The magnets 6 are mounted on the rotor non-conductive disk 5 in an alternate arrangement of N and S, and then the motor shaft 7 is mounted on the rotor non-conductive disk 5 . Then the lower end cover 3 of the motor is installed on one end of the motor shaft 7, so that the relative position of the lower end cover 3 of the motor and the non-conductive disk 5 of the motor rotor is fixed. Then install the lower pole yokes 12 of all the stator C-shaped iron cores 1 into the evenly distributed grooves on the side of the lower end cover 3 . Then the upper end cover 4 is installed on the other end of the motor shaft 7, the evenly distributed grooves on the side of the upper end cover 4 are just stuck on the upper pole yoke 13 of the stator C-shaped iron core 1, and finally, a casing can be placed as required, and the upper and lower two The end caps are fastened together.

上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.

Claims (10)

1. an axial magnetic field permanent magnet brushless electric machine comprises stator, rotor, bottom end cover and upper end cover, and rotor is positioned at stator center, it is characterized in that, stator comprises several stators C sections heart and winding coil provided thereon; Rotor comprises not magnetic conduction rotor disk, permanent magnet and rotating shaft, and rotating shaft is not equipped with at magnetic conduction rotor disk center, and magnetic conduction rotor disk circumferential edge evenly is not embedded with some permanent magnets, and several stators C sections heart is embedded in the groove of upper and lower end cap; Some stator C sections heart uniform ring are around being distributed in not magnetic conduction rotor disk circumference, and the going up of the stator C sections heart, magnetic pole strength are corresponding with the permanent magnet of magnetic conduction rotor disk not.
2. axial magnetic field permanent magnet brushless electric machine as claimed in claim 1 is characterized in that, the said stator C sections heart adopts laminated core to be overrided to form, and perhaps adopts the monoblock permeability magnetic material to constitute; When adopting laminated core, cross sectional shape is identical everywhere all is rectangle for the stator C sections heart, and sectional area is all identical; When adopting the monoblock permeability magnetic material, stator C sections heart cross sectional shape and sectional area everywhere is inequality.
3. according to claim 1 or claim 2 axial magnetic field permanent magnet brushless electric machine; It is characterized in that; Said each stator C sections heart is according to different 5 parts that are divided into the position of effect; The opposite that is C type opening is that two parts up and down of pole body, the stator C sections heart are respectively down utmost point yoke and last utmost point yoke, and C type opening part two parts up and down is lower magnetic pole and last magnetic pole, and all with not the magnetic conduction rotor disk is relative for lower magnetic pole face and last magnetic pole strength.
4. axial magnetic field permanent magnet brushless electric machine as claimed in claim 3; It is characterized in that; Said each stator C sections all has a winding coil in the heart, and perhaps a stator C sections heart is placed a winding coil at interval, and winding coil is positioned over the pole body position of the stator C sections heart; Perhaps a stator C sections winding coil in the heart is divided into two parts, is positioned over respectively on the last lower magnetic pole of the stator C sections heart; The symmetrical winding of m of all winding coils composition stator in series or in parallel with each other, m is a natural number.
5. axial magnetic field permanent magnet brushless electric machine as claimed in claim 4 is characterized in that, said stator C sections winding coil in the heart is formed coil or non-formed coil; If each stator C sections is placed a formed coil in the heart, then when making the stator C sections heart,, behind the pole body that formed coil is inserted in the stator C sections heart, again two parts iron core is shaped to the stator C sections heart with stator C sections heart separated into two parts; When adopting non-formed coil, then directly make the one-piece stator C sections heart, with non-formed coil embedding on the pole body of the stator C sections heart; If place winding coil respectively on the last lower magnetic pole of the stator C sections heart, then no matter adopting formed coil also is non-formed coil, all is to make the one-piece stator C sections heart.
6. axial magnetic field permanent magnet brushless electric machine as claimed in claim 5; It is characterized in that; The not magnetic conduction rotor disk of said rotor is a disc; On its same circumference, evenly open several trough, the permanent magnet that placement is magnetized vertically in the said several trough, polarity is arranged is formed the rotor permanent magnetism magnetic pole.
7. axial magnetic field permanent magnet brushless electric machine as claimed in claim 6 is characterized in that, said rotor permanent magnet center line and stator C sections are in the heart, the lower magnetic pole position of center line aligns.
8. axial magnetic field permanent magnet brushless electric machine as claimed in claim 7 is characterized in that, said stator C sections heart piece number, stator winding number of phases m and rotor magnet number satisfy the relation between conventional motor stator slot number, the winding number of phases and the number of poles.
9. axial magnetic field permanent magnet brushless electric machine as claimed in claim 1; It is characterized in that; Described upper end cover and bottom end cover are identical; The integrated disc portions center of upper and lower end cap is placed the bearing that joins with armature spindle is installed, and the cylindrical portions may of upper and lower end cap is evenly left the groove with the upper and lower utmost point yoke of stator C sections heart same size at side, covers in order to the upper and lower utmost point yoke of the stator C sections heart is mounted on upper and lower end.
10. the assembly method of each described axial magnetic field permanent magnet brushless electric machine of claim 1-9 is characterized in that step is following:
At first some winding coils are positioned over some stator C sections respectively in the heart, the mode of simultaneously some permanent magnets alternately being arranged according to N, S installs to rotor not on the magnetic conduction rotor disk, machine shaft is installed to not on the magnetic conduction rotor disk again;
Then the bottom end cover of motor is installed to an end of machine shaft, like this motor bottom end cover and motor not the relative position of magnetic conduction rotor disk fix;
Following utmost point yoke with all stator C sections hearts is installed in the equally distributed groove in bottom end cover side again;
Upper end cover is installed to the other end of machine shaft, and the equally distributed groove in upper end cover side just in time is stuck in the last utmost point yoke of the stator C sections heart, and is last, places a casing as required, and two end caps are fixed together up and down.
CN2012100850740A 2012-03-27 2012-03-27 Axial magnetic field permanent magnet brushless motor and assembly method Pending CN102624183A (en)

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CN106921228A (en) * 2017-04-19 2017-07-04 山东大学 A kind of stator, the manufacture method of stator and permanent magnetic brushless
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CN111064335A (en) * 2020-01-02 2020-04-24 东南大学 E-shaped double-winding stator axial flux motor made of amorphous material
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CN106921228B (en) * 2017-04-19 2023-05-23 山东大学 Stator, manufacturing method of stator and permanent magnet brushless motor
CN109818434A (en) * 2017-11-21 2019-05-28 波特斯卡普印度Pvt有限公司 Disc magnetic motor with special pole form
CN112421820A (en) * 2019-08-23 2021-02-26 广东美的生活电器制造有限公司 Rotors, motors, food processors, blowers and household appliances
CN110635641A (en) * 2019-09-24 2019-12-31 哈尔滨工业大学 Axial field anti-saliency permanent magnet synchronous motor
CN110635641B (en) * 2019-09-24 2020-10-27 哈尔滨工业大学 Axial magnetic field reverse salient pole permanent magnet synchronous motor
CN110535316A (en) * 2019-09-27 2019-12-03 南京合工动力科技有限公司 Outer rotor horseshoe-shaped winding permanent magnet motor
CN111106696A (en) * 2019-12-06 2020-05-05 广东沃顿科技有限公司 Longitudinal mixed reluctance motor
CN111064335A (en) * 2020-01-02 2020-04-24 东南大学 E-shaped double-winding stator axial flux motor made of amorphous material
CN111064335B (en) * 2020-01-02 2021-07-09 东南大学 An E-type double-winding stator axial flux motor with amorphous material
CN113364162A (en) * 2021-06-21 2021-09-07 湖州小为科技有限公司 Stator structure, rotor structure, ultrathin motor and stator forming process
CN116260302A (en) * 2023-05-15 2023-06-13 湖南大学 A permanent magnet synchronous motor with axial-transverse mixed flux
CN116260302B (en) * 2023-05-15 2023-08-29 湖南大学 A permanent magnet synchronous motor with axial-transverse mixed flux

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Application publication date: 20120801