CN102616582B - Container dumping device - Google Patents
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- CN102616582B CN102616582B CN201210071469.5A CN201210071469A CN102616582B CN 102616582 B CN102616582 B CN 102616582B CN 201210071469 A CN201210071469 A CN 201210071469A CN 102616582 B CN102616582 B CN 102616582B
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- 239000000428 dust Substances 0.000 description 1
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Abstract
本发明公开了一种容器倾倒装置,其技术方案的要点是,包括支架,所述的支架上铰设有用于夹紧物料容器的夹紧支撑装置,所述的夹紧支撑装置通过铰轴铰接在所述的支架上,所述的支架上设有控制所述的夹紧支撑装置及物料容器向一侧倾倒的倾倒控制装置。本发明目的是克服了现有技术的不足,提供一种结构简单,使用方便,能够准确控制倾倒物料量且省时省力的容器倾倒装置。
The present invention discloses a container dumping device, the technical solution of which is as follows: the device comprises a bracket, the bracket is hinged with a clamping support device for clamping a material container, the clamping support device is hinged to the bracket through a hinge shaft, and the bracket is provided with a dumping control device for controlling the clamping support device and the material container to dump to one side. The purpose of the present invention is to overcome the shortcomings of the prior art and provide a container dumping device which has a simple structure, is easy to use, can accurately control the amount of dumped materials, and saves time and effort.
Description
【技术领域】 【Technical field】
本发明涉及一种生产作业设备,更具体地说是一种容器倾倒装置。The invention relates to a production operation equipment, more particularly to a container pouring device.
【背景技术】 【Background technique】
在生产过程中,经常需要将装在一个容器内的液体或固体颗粒物料倾倒到另一个容器内。现有的操作方式都是用人工控制倾倒,这种方式操作工人劳动强度大,而且因不易准确控制容器的倾倒角度而不能准确控制倾倒的物料量。另外,现有的操作方式在倾倒后需要将容器放正,不能停留在倾倒位置,下一次倾倒时需要从零度角开始倾倒,费时费力。而且在人工倾倒的过程中,液体物料挥发或固体粉尘飞扬不利于操作人员身体健康。In the production process, it is often necessary to pour the liquid or solid granular material contained in one container into another container. Existing operation methods all use manual control to dump, which is labor-intensive for operators, and cannot accurately control the amount of material to be poured because it is difficult to accurately control the pouring angle of the container. In addition, the existing operation method needs to put the container upright after dumping, and cannot stay at the dumping position, and needs to start dumping from a zero-degree angle for the next dumping, which is time-consuming and laborious. Moreover, in the process of manual dumping, volatilization of liquid materials or flying of solid dust is not conducive to the health of operators.
【发明内容】 【Content of invention】
本发明目的是克服了现有技术的不足,提供一种结构简单,使用方便,能够准确控制倾倒物料量且省时省力的容器倾倒装置。The object of the present invention is to overcome the disadvantages of the prior art, and provide a container dumping device with simple structure, convenient use, accurate control of the amount of dumped material, and time-saving and labor-saving.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种容器倾倒装置,其特征在于:包括支架2,所述的支架2上铰设有用于夹紧物料容器的夹紧支撑装置3,所述的夹紧支撑装置3通过铰轴301铰接在所述的支架2上,所述的支架2上设有控制所述的夹紧支撑装置3及物料容器向一侧倾倒的倾倒控制装置4。A container dumping device, characterized in that it includes a bracket 2, on which a clamping support device 3 for clamping a material container is hinged, and the clamping support device 3 is hinged on the On the support 2 described above, the support 2 is provided with a
如上所述的容器倾倒装置,其特征在于:还包括支座1,所述的支架2铰设在所述的支座1一侧上,所述的支座1上设有多个铰座105,所述的铰座105上穿装有定位铰轴106,所述的支架2包括分别铰接在所述的定位铰轴106上并能在所述的定位铰轴106上轴向滑动的左支架201和右支架202,所述的左支架201与所述的右支架202之间设有宽度调节装置5。The container pouring device as described above is characterized in that it also includes a support 1, the support 2 is hinged on one side of the support 1, and the support 1 is provided with a plurality of
如上所述的容器倾倒装置,其特征在于:所述的倾倒控制装置4包括设置在所述的支架2上的驱动装置401,所述的驱动装置401与所述的铰轴301之间设有传动装置402,所述的驱动装置401包括减速箱411和与所述的减速箱411相连并驱动所述的减速箱411转动的驱动手轮412,所述的传动装置402包括与所述的铰轴301固定连接的第一链轮421和与所述的减速箱411的输出轴413固定连接的第二链轮422,所述的第一链轮421与所述的第二链轮422之间通过链条423连接传动,所述的减速箱411与所述的支架2之间设有调节链条松紧的调节装置404。The above-mentioned container pouring device is characterized in that: the
如上所述的容器倾倒装置,其特征在于:所述的宽度调节装置5包括左右两部分别设有螺旋方向相反的螺牙的调节螺杆501,所述的左支架201上固定有与所述的调节螺杆501左部螺牙匹配的左调节螺母502,所述的右支架202上固定有与所述的调节螺杆501右部螺牙匹配的右调节螺母503,所述的调节螺杆501一端设有宽度调节手轮504。The above-mentioned container pouring device is characterized in that: the width adjusting device 5 includes two adjusting
如上所述的容器倾倒装置,其特征在于:所述的夹紧支撑装置3包括铰接在所述的左支架201上的左夹座302和铰接在所述的右支架202上的右夹座303,所述的铰轴301包括左半轴311和右半轴312,所述的左夹座302包括与所述的左半轴311固定连接的左夹杆321和连接在所述的左夹杆321下部的左底托322,所述的右夹座303包括与所述的右半轴312固定连接的右夹杆331和连接在所述的右夹杆331下部的右底托332。The above-mentioned container pouring device is characterized in that: the clamping support device 3 includes a left clamp seat 302 hinged on the
如上所述的容器倾倒装置,其特征在于:所述的夹紧支撑装置3上端设有夹紧物料容器并能调节夹紧高度的夹紧高度调节装置6。The above-mentioned container dumping device is characterized in that: the upper end of the clamping support device 3 is provided with a clamping
如上所述的容器倾倒装置,其特征在于:所述的夹紧高度调节装置6包括铰接在所述的左夹杆321上端的左上夹杆601,所述的左上夹杆601上套装有左高度调节套602,所述的左高度调节套602外侧设有多个不同高度的用于卡夹物料容器的左卡勾603,所述的左上夹杆601上部设有外螺纹,所述的上夹杆601上部装有左高度调节手轮604,所述的左高度调节手轮604上设有与外螺纹配合的内螺纹,所述的夹紧高度调节装置6还包括接在所述的右夹杆331上端的右上夹杆605,所述的右上夹杆605上套装有右高度调节套606,所述的右高度调节套606外侧设有多个不同高度的用于卡夹物料容器的右卡勾607,所述的右上夹杆605上部设有外螺纹,所述的右上夹杆605上部装有有高度调节手轮608,所述的右高度调节手轮608上设有与所述的外螺纹配合的内螺纹。The above-mentioned container pouring device is characterized in that: the clamping
如上所述的容器倾倒装置,其特征在于:所述的支座1下方设有升降装置7,所述的支座1另一侧设有配重位101,所述的配重位101内装有配重块103。The above-mentioned container dumping device is characterized in that: a
如上所述的容器倾倒装置,其特征在于:所述的左支架201包括铰接在所述的定位铰轴106上的滑套211和分别与所述的滑套211固定连接的横支杆212和竖支杆213,所述的横支杆212和竖支杆213相互垂直,所述的横支杆212外端与所述的竖支杆213下端之间设有加强支杆214。The above-mentioned container pouring device is characterized in that: the
如上所述的容器倾倒装置,其特征在于:所述的调节装置404包括设置在左支架201上的固定座441,所述的固定座441上设有能相对其滑动的滑动块442,所述的减速箱411固定设置在所述的滑动块442上,所述的滑动块442上设有多个沿所述的链条423松紧方向延伸的条形孔443,所述的固定座441上设有多个与所述的条形孔443对应的固定连接螺孔444,每个所述的条形孔443内穿装有与所述的固定连接螺孔444配合将所述的滑动块442和所述的固定座441固定的固定螺钉445,所述的滑动块442与所述的固定座441之间设有沿所述的链条423松紧方向进退的松紧调节螺杆446。The above-mentioned container pouring device is characterized in that: the
与现有技术相比,本发明有如下优点:Compared with prior art, the present invention has following advantage:
1、本发明采用带有链轮链条的倾倒控制装置控制容器倾倒,能稳定准确控制倾倒物料量且省时省力。1. The present invention adopts a dumping control device with a sprocket chain to control the dumping of the container, which can stably and accurately control the amount of dumped materials and save time and effort.
2、本发明夹紧支撑装置包括左右两部分,宽度可以调节,可以适用不同直径大小的倾倒容器。2. The clamping support device of the present invention includes two parts, the left and the right, the width of which can be adjusted, and can be used for dumping containers of different diameters.
3、本发明夹紧支撑装置上部设有夹紧高度调节装置,可以很方便地调节夹紧高度,可以适用不同高度的倾倒容器。3. The upper part of the clamping support device of the present invention is provided with a clamping height adjustment device, which can easily adjust the clamping height and is applicable to dumping containers of different heights.
4、本发明减速箱与支架之间设有调节链条松紧的调节装置,可以很方便地调节链条的松紧度,防止链条过紧加大摩擦或链条过松打滑晃动。4. An adjustment device for adjusting the tightness of the chain is provided between the reduction box and the bracket of the present invention, which can easily adjust the tightness of the chain and prevent the chain from being too tight to increase friction or the chain from being too loose to slip and shake.
5、本发明支座底部设有升降装置,为倾倒容器加料时降低高度,方便加料;倾倒物料时,升高高度,方便倾倒物料和另一容器接收物料。5. The bottom of the support of the present invention is equipped with a lifting device, which lowers the height when feeding the dumping container to facilitate feeding; when dumping materials, raises the height to facilitate dumping of materials and another container to receive materials.
6、本发明在驱动手轮与传动链轮之间设有减速箱,倾倒时稳定、准确放料,更加省力。6. In the present invention, a reduction box is provided between the driving hand wheel and the transmission sprocket, which enables stable and accurate discharge during dumping and saves labor.
【附图说明】 【Description of drawings】
图1是本发明立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明立体图;Fig. 2 is a perspective view of the present invention;
图3是本发明分解图;Fig. 3 is an exploded view of the present invention;
图4是本发明I部放大图;Fig. 4 is an enlarged view of part I of the present invention;
图5是本发明使用状态图。Fig. 5 is a diagram of the use state of the present invention.
【具体实施方式】 【Detailed ways】
一种容器倾倒装置,包括底座10,所述的底座10上通过升降装置7支撑连接有支座1,所述的支座1上设有多个铰座105,铰座105上穿装有定位铰轴106,所述的定位铰轴106上铰设有可在其上轴向滑动的支架2,所述的支架2上铰设有用于夹紧物料容器的夹紧支撑装置3,所述的夹紧支撑装置3通过铰轴301铰接在所述的支架2上,所述的支架2上设有控制所述的夹紧支撑装置3及物料容器向一侧倾倒的倾倒控制装置4。所述的升降装置7可以是气缸、油缸、丝杆或蜗轮蜗杆等。所述的底座10上连接有液压油管或高压气管12。A container dumping device, comprising a
所述的倾倒控制装置4包括设置在所述的支架2上的驱动装置401,所述的驱动装置401与所述的铰轴301之间设有传动装置402,所述的驱动装置401包括减速箱411和与所述的减速箱411相连并驱动所述的减速箱411转动的驱动手轮412,所述的传动装置402包括与所述的铰轴301固定连接的第一链轮421和与所述的减速箱411的输出轴413固定连接的第二链轮422,所述的第一链轮421与所述的第二链轮422之间通过链条423连接传动,所述的减速箱411与所述的支架2之间设有调节链条松紧的调节装置404。The
所述的调节装置404包括设置在左支架201上的固定座441,所述的固定座441上设有能相对其滑动的滑动块442,所述的减速箱411固定设置在所述的滑动块442上,所述的滑动块442上设有多个沿所述的链条423松紧方向延伸的条形孔443,所述的固定座441上设有多个与所述的条形孔443对应的固定连接螺孔444,每个所述的条形孔443内穿装有与所述的固定连接螺孔444配合将所述的滑动块442和所述的固定座441固定的固定螺钉445,所述的滑动块442与所述的固定座441之间设有沿所述的链条423松紧方向进退的松紧调节螺杆446。The adjusting
所述的支架2包括分别铰接在所述的支座1上的左支架201和右支架202,所述的左支架201与所述的右支架202之间设有宽度调节装置5,所述的宽度调节装置5包括左右两部分别设有螺旋方向相反的螺牙的调节螺杆501,所述的左支架201上固定有与所述的调节螺杆501左部螺牙匹配的左调节螺母502,所述的右支架202上固定有与所述的调节螺杆501右部螺牙匹配的右调节螺母503,所述的调节螺杆501一端设有宽度调节手轮504。The support 2 includes a
所述的夹紧支撑装置3包括铰接在所述的左支架201上的左夹座302和铰接在所述的右支架202上的右夹座303,所述的铰轴301包括左半轴311和右半轴312,所述的左夹座302包括与所述的左半轴311固定连接的左夹杆321和连接在所述的左夹杆321下部的左底托322,所述的右夹座303包括与所述的右半轴312固定连接的右夹杆331和连接在所述的右夹杆331下部的右底托332。通过左支架201和右支架202之间的间距就可以调节所述的夹紧支撑装置3的夹紧宽度,从而可以适用不同直径大小的倾倒容器。The clamping support device 3 includes a left clip seat 302 hinged on the
所述的夹紧支撑装置3上端设有夹紧物料容器并能调节夹紧高度的夹紧高度调节装置6。The upper end of the clamping support device 3 is provided with a clamping
所述的夹紧高度调节装置6包括铰接在所述的左夹杆321上端的左上夹杆601,所述的左上夹杆601上套装有左高度调节套602,所述的左高度调节套602外侧设有多个不同高度的用于卡夹物料容器的左卡勾603,所述的左上夹杆601上部设有外螺纹,所述的上夹杆601上部装有左高度调节手轮604,所述的左高度调节手轮604上设有与外螺纹配合的内螺纹。The clamping
所述的夹紧高度调节装置6还包括接在所述的右夹杆331上端的右上夹杆605,所述的右上夹杆605上套装有右高度调节套606,所述的右高度调节套606外侧设有多个不同高度的用于卡夹物料容器的右卡勾607,所述的右上夹杆605上部设有外螺纹,所述的右上夹杆605上部装有有高度调节手轮608,所述的右高度调节手轮608上设有与所述的外螺纹配合的内螺纹。The clamping
所述的支座1另一侧设有配重位101,所述的配重位101内装有配重块103。用于平衡倾倒装置,防止倾倒装置整体向倾倒容器一侧倾倒,另外还以防止受力不平衡而扭坏升降装置。The other side of the support 1 is provided with a
所述的左支架201包括铰接在所述的定位铰轴106上的滑套211和分别与所述的滑套211固定连接的横支杆212和竖支杆213,所述的横支杆212和竖支杆213相互垂直,所述的横支杆212外端与所述的竖支杆213下端之间设有加强支杆214。可以在节省材料的同时使横支杆具有足够的受力强度。The
该容器倾倒装置还包括有控制升降装置7升降的按钮控制器11,所述的按钮控制器11上设有上升按钮1101、下降按钮1102、开启按钮1103和关闭按钮1104以及开启指示灯1105。The container pouring device also includes a
本发明工作原理:The working principle of the present invention:
1、装物料容器:通过升降装置降低支座高度,将左上夹杆和右上夹杆向左右两侧打开,再将物料容器开口向上竖直放置在夹紧支撑装置上,通过摇动宽度调节手轮带动调节螺杆转动,调节螺杆与左右调节螺母配合作用,由于调节螺杆左右两边的螺牙螺旋方向相反,左支架和右支架向反方向滑动,调节到与物料容器适合的宽度,将左上夹杆和右上夹杆向中间收拢,转动左右高度调节手轮调节左右高度调节套的高度使得卡勾卡住物料容器的边缘,转动手轮使卡勾夹紧物料容器。1. Loading the material container: Lower the height of the support through the lifting device, open the upper left clamping rod and the upper right clamping rod to the left and right sides, then place the opening of the material container vertically on the clamping support device, and adjust the width by shaking the handwheel Drive the adjustment screw to rotate, and the adjustment screw cooperates with the left and right adjustment nuts. Since the helical directions of the left and right sides of the adjustment screw are opposite, the left bracket and the right bracket slide in the opposite direction, and adjust to the width suitable for the material container. The upper right clamping rod is drawn towards the middle, and the left and right height adjustment handwheels are turned to adjust the height of the left and right height adjustment sleeves so that the hook catches the edge of the material container, and the handwheel is turned to make the hook clamp the material container.
2、倾倒物料:通过升降装置升高支座高度,摇动驱动手轮,驱动手轮带动减速箱转动,再通过链条传动带动铰轴转动,从而带动夹紧支撑装置带着物料容器一起倾倒一个角度,物料就会被倾倒出去,停止摇动手轮也就停止倾倒。2. Dumping materials: Raise the height of the support through the lifting device, shake the driving handwheel, drive the handwheel to drive the reduction box to rotate, and then drive the hinge shaft to rotate through the chain drive, thereby driving the clamping support device to dump an angle with the material container , the material will be poured out, stop shaking the handwheel and stop pouring.
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CN103991833A (en) * | 2014-05-28 | 2014-08-20 | 陈江 | Automatic adding device for canned drink |
CN104909174B (en) * | 2015-05-13 | 2017-01-25 | 东莞市联洲知识产权运营管理有限公司 | Chemical discharge cylinder rotary pouring device |
CN105676374B (en) * | 2016-04-04 | 2017-07-28 | 国网江苏省电力公司宿迁供电公司 | A portable radio frequency coaxial connector remover in substation |
CN108408674B (en) * | 2018-02-10 | 2019-06-14 | 兰州兰生血液制品有限公司 | Device based on Automatic-dumping liquid in an experiment |
CN112642361B (en) * | 2020-12-18 | 2022-12-13 | 宜春万申制药机械有限公司 | Boiling pelletization upset discharging device |
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