CN102614699A - Fixed vibrating curved surface fine grating - Google Patents
Fixed vibrating curved surface fine grating Download PDFInfo
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- CN102614699A CN102614699A CN2012101237481A CN201210123748A CN102614699A CN 102614699 A CN102614699 A CN 102614699A CN 2012101237481 A CN2012101237481 A CN 2012101237481A CN 201210123748 A CN201210123748 A CN 201210123748A CN 102614699 A CN102614699 A CN 102614699A
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Abstract
本发明公开了一种固定型振动曲面细格栅,包括:特制的不锈钢楔形钢棒经精密加工而成的曲形栅面;低振幅、高频率电磁振动装置;顶部设有布水槽;曲形栅面上设有柔性压板;布水槽上设有进水口及放空口;曲形栅面底部设有集水槽及出水口。固定型振动曲面细格栅增加了低振幅、高频率电磁振动装置,使得栅面倾斜度可以比普通曲面格栅更小,同样的过水面积可以提高效率近50%,增加处理能力,节约运行成本。
The invention discloses a fixed vibrating curved surface fine grid, which comprises: a curved grid surface made of a special stainless steel wedge-shaped steel bar through precision processing; a low-amplitude, high-frequency electromagnetic vibration device; a water distribution tank is arranged on the top; A flexible pressure plate is provided on the grid surface; a water inlet and a vent are provided on the water distribution tank; a water collection tank and a water outlet are provided at the bottom of the curved grid surface. The fixed vibrating surface fine grid adds a low-amplitude, high-frequency electromagnetic vibration device, so that the slope of the grid surface can be smaller than that of the ordinary curved surface grid. The same water passing area can increase the efficiency by nearly 50%, increase the processing capacity, and save operation. cost.
Description
技术领域 technical field
本发明涉及一种污水处理设备中的曲面细格栅,具体为一种固定型振动曲面细格栅。 The invention relates to a curved fine grid in sewage treatment equipment, in particular to a fixed vibrating curved fine grid.
背景技术 Background technique
目前,在工业废水及小型城市污水处理厂的污水预处理过程中,一般常用曲面细格栅对于污水中栅渣与污水进行分离,因该设备具有投资少,无动力消耗等特点,但污水成分复杂、液体表面张力较大导致曲面细格栅易堵塞,需要配备冲洗系统,造价昂贵,操作繁琐,且栅渣含水率高,给后续处理造成了困难。 At present, in the sewage pretreatment process of industrial wastewater and small urban sewage treatment plants, curved surface fine grids are generally used to separate grid residue and sewage in sewage, because this equipment has the characteristics of low investment and no power consumption, but the sewage composition Complexity and high liquid surface tension lead to easy clogging of curved fine grids, requiring a flushing system, which is expensive, cumbersome to operate, and high moisture content in screening residues, which makes subsequent treatment difficult.
发明内容 Contents of the invention
针对现有技术中存在的问题,本发明的目的在于:为了克服上述曲面细格栅的不足之处,提供一种固定型振动曲面细格栅,其具有渣水分离效率高、不易堵塞、节省投资等优点。 Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a fixed vibrating curved surface fine grid in order to overcome the shortcomings of the above-mentioned curved surface fine grid, which has high slag-water separation efficiency, is not easy to be blocked, and saves energy. investment advantages.
本发明的技术方案是这样实现的:一种固定型振动曲面细格栅,包括:特制的不锈钢楔形钢棒经精密加工而成的曲形栅面;低振幅、高频率电磁振动装置;顶部设有布水槽;曲形栅面上设有柔性压板;布水槽上设有进水口及放空口;曲形栅面底部设有集水槽及出水口。 The technical scheme of the present invention is realized in the following way: a fixed vibrating curved surface fine grid, including: a curved grid surface made of a special stainless steel wedge-shaped steel bar through precision processing; a low-amplitude, high-frequency electromagnetic vibration device; a top device There is a water distribution tank; a flexible pressure plate is provided on the curved grid surface; a water inlet and a vent are provided on the water distribution tank; a water collection tank and a water outlet are provided at the bottom of the curved grid surface.
所述的进出口及放空口分别设置法兰盘,法兰盘的螺接是通过密封垫圈密封。 The inlet and outlet and the vent port are respectively provided with flanges, and the screw connections of the flanges are sealed by sealing gaskets.
固定型振动曲面细格栅增加了低振幅、高频率电磁振动装置,使得栅面倾斜度可以比普通曲面格栅更小,同样的过水面积可以提高效率近50%,增加处理能力,节约运行成本。 The fixed vibrating surface fine grid adds a low-amplitude, high-frequency electromagnetic vibration device, so that the slope of the grid surface can be smaller than that of the ordinary curved surface grid. The same water passing area can increase the efficiency by nearly 50%, increase the processing capacity, and save operation. cost.
影响曲面格栅处理效率的因素主要有如下几个方面: The main factors affecting the processing efficiency of curved grids are as follows:
1、入料固液混合物的粘稠度,粘稠度越高,液体表面张力越大,液体通过栅间隙与固体分离的速度越慢; 1. The viscosity of the incoming solid-liquid mixture, the higher the viscosity, the greater the surface tension of the liquid, and the slower the liquid will separate from the solid through the grid gap;
2、固体微粒粘附栅条,造成过栅面积随着处理时间的增加而变小; 2. Solid particles adhere to the grid bars, causing the area passing through the grid to decrease with the increase of processing time;
3、停留在栅面的栅渣是否能快速滑落,保持有效过水面积。 3. Whether the grid slag staying on the grid surface can slide down quickly and maintain the effective water passing area.
为了减少上述三个因素对固液分离效率的影响,利用振动原理是比较有效的解决方式之一。因为振动可使固液混合体快速均匀地分布于工作面上,同时在振动面上物料受重力和离心力、冲击力、摩擦力和惯性力的频繁作用,可有效地降低液体表面张力,提高液体通过栅缝的流速;振动使得固体微粒不易附着在栅条表面,提高曲面格栅的自清理能力;振动还使得分离后的杂物与曲面栅条之间的摩擦力变小,从而减少杂物在曲面格栅的停留时间,提高分离效率。 In order to reduce the influence of the above three factors on the efficiency of solid-liquid separation, using the principle of vibration is one of the more effective solutions. Because the vibration can quickly and evenly distribute the solid-liquid mixture on the working surface, and at the same time, the material on the vibrating surface is frequently affected by gravity, centrifugal force, impact force, friction force and inertial force, which can effectively reduce the surface tension of the liquid and improve the quality of the liquid. The flow rate through the grid gap; the vibration makes it difficult for solid particles to adhere to the surface of the grid, improving the self-cleaning ability of the curved grid; the vibration also makes the friction between the separated debris and the curved grid smaller, thereby reducing the debris The residence time on the curved grid improves the separation efficiency.
振动曲面格栅采用不锈钢条缝曲形栅面,栅条为倒梯形,这样栅面上表面间隙小、平滑,背面间隙大,栅面排水顺畅,不易阻塞。 The vibrating surface grating adopts stainless steel slit curved grid surface, and the grid bars are inverted trapezoidal, so that the surface gap on the grid surface is small and smooth, and the gap on the back is large, and the grid surface drains smoothly and is not easy to block.
为了进一步提高分离效率,振动曲面格栅在栅面上特别设置了柔性压板,混合液通过栅面时,在柔性压板的作用下,混合液的内压增加,从而提高液体通过曲面格栅的速度。 In order to further improve the separation efficiency, the vibrating curved grid is specially equipped with a flexible pressure plate on the grid surface. When the mixed liquid passes through the grid surface, under the action of the flexible pressure plate, the internal pressure of the mixed liquid increases, thereby increasing the speed of the liquid passing through the curved grid. .
本发明针对曲面格栅的特点,对其结构进行科学合理的改进,它与目前的相比具有如下优点: According to the characteristics of the curved grid, the present invention scientifically and rationally improves its structure. Compared with the current grid, it has the following advantages:
一、低能耗:以800×1600栅面的振动曲面格栅为例,其振动装置的功率仅60瓦,相当于一只灯泡的功耗; 1. Low energy consumption: Taking the 800×1600 vibrating surface grill as an example, the power of the vibrating device is only 60 watts, which is equivalent to the power consumption of a light bulb;
二、单机处理量大: 在同等对比条件下,其分离效率可提高50%以上; 2. The processing capacity of a single machine is large: under the same comparison conditions, its separation efficiency can be increased by more than 50%;
三、具有自清理能力,栅缝不易阻塞,且清洗方便; 3. With self-cleaning ability, the grid gap is not easy to block, and it is easy to clean;
四、整机材质采用不锈钢制造,机械强度高、不变形、寿命长。 4. The material of the whole machine is made of stainless steel, which has high mechanical strength, no deformation and long service life.
附图说明 Description of drawings
图1是本发明实施例的结构轴测图。 Fig. 1 is a structural axonometric view of an embodiment of the present invention.
图2是本发明实施例的结构侧视图。 Fig. 2 is a structural side view of the embodiment of the present invention.
图3是本发明实施例的结构后视图。 Fig. 3 is a rear view of the structure of the embodiment of the present invention.
图4是本发明实施例的结构正视图。 Fig. 4 is a structural front view of the embodiment of the present invention.
具体实施方式 Detailed ways
以下结合附图和具体实施例对本发明作进一步详细阐述。 Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail.
如图1-4所示,本实施例的固定型振动曲面细格栅,它包括进水口1、布水槽2及放空口7组成的溢流布水系统;特制的不锈钢楔形钢棒经精密加工而成的曲形栅面4和曲形栅面上设有的柔性压板11构成的滤水系统;低振幅、高频率电磁振动装置5、振动传感棒9及谐振棒3、6构成振动系统;曲形栅面底部设有的集水槽10及出水口8组成的收集出水系统;整体框架支撑体系12。
As shown in Figures 1-4, the fixed vibrating curved surface fine grid of this embodiment includes an overflow water distribution system composed of a
所述的布水槽2内部设有溢流堰,材质为不锈钢304,焊接而成;所述进水口1、放空口7及出水口8均配有法兰,用密封垫及螺栓连接;所述曲形栅面4由特制的不锈钢楔形钢棒经精密加工而成,栅间距为2mm,弧面半径为2.5m;所述振动传感棒由直径为90mm的钢棒制作而成,谐振棒直径为60mm,传感棒、谐振棒与栅面挡板加强焊接固定。
The inside of the
固定型振动曲面细格栅安装非常方便,一般放置于混凝土平台上,需考虑在平台上做排水坡面,设置必要的集水坑。 The fixed vibrating surface fine grid is very convenient to install. It is generally placed on a concrete platform. It is necessary to consider making a drainage slope on the platform and setting up the necessary sump.
工作流程: work process:
待处理固液混合物从进水管进入贮料箱,通过溢流堰沿栅面宽度均匀分布到倾斜曲形栅面上。混合液在自身重力作用下沿栅面向下流动,由于栅面为曲形结构,混合液在向下作匀加速流动过程中产生离心力,液体在离心力的作用下快速通过栅面,而块度大于栅缝尺寸的固体杂物由于栅条的阻隔被截留在栅面之上,其在自身重力、液体流动产生的推力和振动力的作用下,沿栅面快速向下滑动掉入收集池中,实现固液分离过程。 The solid-liquid mixture to be treated enters the storage tank from the water inlet pipe, and is evenly distributed on the inclined curved grid surface through the overflow weir along the width of the grid surface. The mixed liquid flows downward along the grid surface under the action of its own gravity. Since the grid surface is a curved structure, the mixed liquid generates centrifugal force in the process of uniformly accelerating downward flow. The solid debris with the size of the grid gap is trapped on the grid surface due to the barrier of the grid bars. Under the action of its own gravity, the thrust and vibration force generated by the liquid flow, it quickly slides down the grid surface and falls into the collection pool. Realize the solid-liquid separation process.
固定型振动曲面细格栅能有效地降低水中悬浮物浓度,减轻后续工序的处理负荷。同时也用于工业生产中进行固液分离和回收有用物质,是一种优良的过滤或回收悬浮物、漂浮物、沉淀物等固态或胶体物质的高效率设备。 The fixed vibrating surface fine grid can effectively reduce the concentration of suspended solids in water and reduce the processing load of subsequent processes. At the same time, it is also used for solid-liquid separation and recovery of useful substances in industrial production. It is an excellent high-efficiency equipment for filtering or recovering solid or colloidal substances such as suspended solids, floating solids, and sediments.
虽然本发明已以较佳实施例公开如上,但实施例和附图并不是用来限定本发明,任何熟悉此技艺者,在不脱离本发明之精神和范围内,自当可作各种变化或润饰,同样属于本发明之保护范围。因此本发明的保护范围应当以本申请的权利要求所界定的为准。 Although the present invention has been disclosed above with preferred embodiments, the embodiments and accompanying drawings are not intended to limit the present invention, and any person familiar with the art can make various changes without departing from the spirit and scope of the present invention. Or embellishment, also belongs to the scope of protection of the present invention. Therefore, the protection scope of the present invention should be defined by the claims of the present application.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106477844A (en) * | 2016-10-27 | 2017-03-08 | 马士龙 | A kind of excrement material dewaterer |
CN106943785A (en) * | 2017-04-21 | 2017-07-14 | 河南海光兰骏矿山技术有限公司 | It is a kind of to be suitable to ten million ton, the high down-hole water coal dewatering system of water content |
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CN2291960Y (en) * | 1997-05-09 | 1998-09-23 | 黄润德 | Arc shape grid filter for sewage |
CN101151082A (en) * | 2005-03-03 | 2008-03-26 | 瓦克I/P公司 | Vibratory separator and method for separating solids from a solids laden drilling fluid |
CN201658883U (en) * | 2010-01-12 | 2010-12-01 | 郭宁 | Excitation type solid-liquid filtration and powder screening equipment |
CN201668995U (en) * | 2010-06-10 | 2010-12-15 | 张冲 | Multistage direct vibration type solid-liquid separation equipment |
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2012
- 2012-04-26 CN CN 201210123748 patent/CN102614699B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2291960Y (en) * | 1997-05-09 | 1998-09-23 | 黄润德 | Arc shape grid filter for sewage |
CN101151082A (en) * | 2005-03-03 | 2008-03-26 | 瓦克I/P公司 | Vibratory separator and method for separating solids from a solids laden drilling fluid |
CN201658883U (en) * | 2010-01-12 | 2010-12-01 | 郭宁 | Excitation type solid-liquid filtration and powder screening equipment |
CN201668995U (en) * | 2010-06-10 | 2010-12-15 | 张冲 | Multistage direct vibration type solid-liquid separation equipment |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106477844A (en) * | 2016-10-27 | 2017-03-08 | 马士龙 | A kind of excrement material dewaterer |
CN106943785A (en) * | 2017-04-21 | 2017-07-14 | 河南海光兰骏矿山技术有限公司 | It is a kind of to be suitable to ten million ton, the high down-hole water coal dewatering system of water content |
CN106943785B (en) * | 2017-04-21 | 2021-01-29 | 河南海光兰骏矿山技术有限公司 | Underground water-coal dewatering system suitable for thousands of tons of mines with extremely high water content |
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