CN102605654B - 一种黏胶节能的染色工艺 - Google Patents
一种黏胶节能的染色工艺 Download PDFInfo
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- CN102605654B CN102605654B CN2012100510541A CN201210051054A CN102605654B CN 102605654 B CN102605654 B CN 102605654B CN 2012100510541 A CN2012100510541 A CN 2012100510541A CN 201210051054 A CN201210051054 A CN 201210051054A CN 102605654 B CN102605654 B CN 102605654B
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- Prior art keywords
- dyeing
- viscose
- energy
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- 238000004043 dyeing Methods 0.000 title claims abstract description 61
- 229920000297 Rayon Polymers 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000002791 soaking Methods 0.000 claims abstract description 5
- 238000010025 steaming Methods 0.000 claims abstract description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound 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CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 30
- 238000004134 energy conservation Methods 0.000 claims description 13
- 239000011780 sodium chloride Substances 0.000 claims description 9
- 230000002829 reduced Effects 0.000 claims description 8
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Abstract
本发明涉及织物的染色领域，尤其是涉及一种黏胶节能的染色工艺。本发明提供一种生产成本低，生产效率高的黏胶节能染色工艺。其工艺步骤依次为：（1）烧毛：按110m/min的车速，在烧毛机中进行两正一反烧毛；（2）染色：将上一步骤得到的黏胶放在染色轧染机的染色轧槽中进行一浸一轧退浆和染色，然后使用还原蒸箱对其进行汽蒸；（3）后整理过程：将上一步骤得到的黏胶按照常规工艺进行后整理。
Description
一种黏胶节能的染色工艺
技术领域
[0001] 本发明涉及织物的染色领域，尤其是涉及一种黏胶节能的染色工艺。
背景技术
[0002] 随着社会的发展，人们生活水平不断提高，高档次、环保型、结构多样化的纺织品越来越受到人们的青睐，黏胶具有可染性好、鲜艳度和牢度高、穿着舒适、耐稀碱、吸湿性好等优点，越来越多的进入了人们的生活领域。
[0003] 传统的黏胶染色工艺主要由烧毛工序、退浆工序、染色工序、后整理工序构成，其具体步骤是(I)烧毛:采用烧毛机进行两正一反的烧毛，车速控制在110m/min ;(2)退浆:使用煮漂机汽蒸30分钟，煮漂机温度控制在7(T80°C，车速为40m/min，其中退浆处方为:退浆酶(5〜10)g/L，工业用盐NaC12 g/L，酶活促进剂2 g/L，醋酸(I〜5)g/L，pH值为5〜6 ；(3)染色:在轧染机的染色轧槽中添加HUNTSMAN直接染料(根据颜色决定染料用量)进行染色；(4)后整理:按照常规的整理工艺进行。传统的染色工艺将退浆和染色工序分开，染色效率较低、生产成本较高。
发明内容
[0004] 因此，针对上述问题，本发明提供一种生产成本低，生产效率高的黏胶节能染色工艺。
[0005] 为达到上述目的，本发明是通过以下技术方案实现的:一种黏胶节能的染色工艺，包括如下步骤，
[0006] (I)烧毛:按110m/min的车速，在烧毛机中进行两正一反烧毛；
[0007] (2)染色:将上一步骤得到的黏胶放在染色轧染机的轧槽中进行一浸一轧，然后使用还原蒸箱对其进行汽蒸；所述轧染机的染色轧槽中的染色处方为，染色处方按照IL的比例配比，pH值控制在5〜6:HUNTSMAN直接染料0.1〜100g、退浆酶5〜10g、工业用盐NaCl2g、酶活促进剂2g。
[0008] (3)后整理过程:将上一步骤得到的黏胶按照常规工艺进行后整理。
[0009] 进一步的改进是:所述pH值的控制采用醋酸进行控制，醋酸的浓度为f 5g/L。
[0010] 进一步的改进是:所述步骤(2)中的还原蒸箱温度控制在100°C，汽蒸时间为2分钟。
[0011] 进一步的改进是:所述步骤(2)中的染色长车的车速控制在40m/min。
[0012] 进一步的改进是:所述步骤(2)的染色过程包括对黏胶进行水洗、加入固色剂进行固色。
[0013] 进一步的改进是:所述步骤(3)的后整理过程包括对黏胶加入柔软剂进行柔软、烘干。
[0014] 通过采用前述技术方案，本发明的有益效果是:本发明把黏胶正常的前处理、染色、后整理工艺集合成长车染色一步法完成，达到节能的效果。与传统工艺相比，本发明把退浆工艺处方和染色处方结合在一起，大大节省了生产成本，以黏胶R30s*30s/60*60为例，每万米可节省1100元的成本，并且提高了 30%的生产效率。
具体实施方式
[0015] 以下将结合具体实施例来详细说明本发明的实施方式，借此对本发明如何应用技术手段来解决技术问题，并达成技术效果的实现过程能充分理解并据以实施。
[0016] 实施例1
[0017] 一种黏胶节能的染色工艺，其工艺步骤为:(1)烧毛:按110m/min的车速，在烧毛机中进行两正一反烧毛；(2)染色:将上一步骤得到的黏胶放在染色长车的轧染机的染色轧槽中进行一浸一轧，染色长车的车速控制在40m/min，染色处方按照IL的比例配比，pH值的控制采用醋酸进行控制，醋酸的浓度为2g/L,使pH=5.5，其中染色轧槽的染色处方为:HUNTSMAN直接染料50g、退浆酶5g、工业用盐NaCl 2 g、酶活促进剂2 g。接着使用还原蒸箱对其进行汽蒸2分钟，还原蒸箱的温度控制在100°C ; (3)后整理过程:将上一步骤得到的黏胶进行水洗、加入固色剂进行固色、加入柔软剂进行柔软、烘干。
[0018] 实施例2
[0019] 一种黏胶节能的染色工艺，其工艺步骤为:(1)烧毛:按110m/min的车速，在烧毛机中进行两正一反烧毛；(2)染色:将上一步骤得到的黏胶放在染色长车的轧染机的染色轧槽中进行一浸一轧，染色长车的车速控制在40m/min，染色处方按照IL的比例配比，用醋酸调节染色液的PH，醋酸的浓度为5g/L，使pH=6，其中染色轧槽的染色处方为:HUNTSMAN直接染料80g、退浆酶Sg、工业用盐NaCl 2g、酶活促进剂2g。接着使用还原蒸箱对其进行汽蒸2分钟，还原蒸箱的温度控制在100°C ; (3)后整理过程:将上一步骤得到的黏胶进行水洗、加入固色剂进行固色、加入柔软剂进行柔软、烘干。
[0020] 以上所记载的pH值可以控制在5〜6这个范围，醋酸的浓度为I〜5g/L退浆酶的浓度为5〜10g/L，HUNTSMAN直接染料在0.1〜IOOg的范围内。
[0021] 本发明把黏胶正常的前处理、染色、后整理工艺集合成长车染色一步法完成，达到节能的效果。与传统工艺相比，本发明把退浆工艺处方和染色处方结合在一起，大大节省了生产成本，以黏胶R30s*30s/60*60为例，每万米可节省1100元的成本，并且提高了 30%的生产效率。
[0022] 以上所记载，仅为利用本创作技术内容的实施例，任何熟悉本项技艺者运用本创作所做的修饰、变化，皆属本创作主张的专利范围，而不限于实施例所揭示者。
Claims (6)
1.一种黏胶节能的染色工艺，其特征在于:包括如下步骤， (1)烧毛:按110m/min的车速，在烧毛机中进行两正一反烧毛； (2)染色:将上一步骤得到的黏胶放在染色长车的轧染机的染色轧槽中进行一浸一轧，然后使用还原蒸箱对其进行汽蒸；所述轧染机的染色轧槽中的染色处方为，染色处方按照IL的比例配比，pH值控制在5飞:HUNTSMAN直接染料0.1〜100g、退浆酶5〜10g、工业用盐NaCl 2g、酶活促进剂2g， (3)后整理过程:将上一步骤得到的黏胶按照常规工艺进行后整理。
2.根据权利要求1所述的一种黏胶节能的染色工艺，其特征在于:所述PH值的控制采用醋酸进行控制，醋酸的浓度为f5g/L。
3.根据权利要求1所述的一种黏胶节能的染色工艺，其特征在于:所述步骤(2)中的还原蒸箱温度控制在100°c，汽蒸时间为2分钟。
4.根据权利要求1所述的一种黏胶节能的染色工艺，其特征在于:所述步骤(2)中的染色长车的车速控制在40m/min。
5.根据权利要求1所述的一种黏胶节能的染色工艺，其特征在于:所述步骤(2)的染色过程包括对黏胶进行水洗、加入固色剂进行固色。
6.根据权利要求1所述的一种黏胶节能的后整理工艺，其特征在于:所述步骤(3)的后整理过程加入柔软剂进行柔软、烘干。
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| BRPI0515090A (pt) * | 2004-09-11 | 2008-07-08 | Dystar Textilfarben Gmbh & Co | tingimento de cor consistente com misturas de corantes reativos substantivos |
| CN101481875B (zh) * | 2008-01-11 | 2010-11-10 | 苏州江枫丝绸有限公司 | 防缩粘胶纤维织物制造方法 |
| CN101363158A (zh) * | 2008-09-18 | 2009-02-11 | 浙江誉华集团湖州印染有限公司 | 天丝、棉混纺织物的染整工艺 |
| CN101880975B (zh) * | 2010-06-12 | 2012-07-18 | 王水泉 | 多f粘胶人造丝的特殊染整工艺 |
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