CN102600653A - Sewage filter plant - Google Patents
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Abstract
本发明公开了一种污水过滤装置,包括支架、进水道、转盘、转轴、水冲刷喷水器、驱动电动机和减速机。本发明在水泵吸口管路设置一套可转换的两个过滤器,通过压力传感器自动检测水压力设定值,当滤网发生堵塞,自动更换过滤网并进行清洗,整个过程在瞬间完成,水泵不停机。该装置具有结构简单,成本低廉,耗电量低,可有效避免污物堵塞,保证系统稳定运行等优点。
The invention discloses a sewage filtering device, which comprises a bracket, a water inlet, a turntable, a rotating shaft, a water flushing sprinkler, a drive motor and a reducer. In the present invention, a set of two convertible filters is installed in the water pump suction pipeline, and the set value of the water pressure is automatically detected by the pressure sensor. When the filter screen is blocked, the filter screen is automatically replaced and cleaned. The whole process is completed in an instant, and the water pump No downtime. The device has the advantages of simple structure, low cost, low power consumption, can effectively avoid dirt blockage, and ensure stable operation of the system.
Description
技术领域 technical field
本发明属于污水处理设备领域,涉及一种污水固体物质过滤装置。 The invention belongs to the field of sewage treatment equipment and relates to a sewage solid matter filtering device.
背景技术 Background technique
城市污水是一种优良的引人注目的“冷/热源”,可通过热泵技术实现城市排放污水内存储的热(冷)能利用,满足建筑空调、生活热水等需要,达到节能减排的目的,该系统被称为污水源热泵系统。 Urban sewage is an excellent and eye-catching "cold/heat source". The heat (cold) energy stored in urban sewage discharge can be utilized through heat pump technology to meet the needs of building air conditioning and domestic hot water to achieve energy conservation and emission reduction. For purposes, the system is called a sewage source heat pump system.
污水源热泵系统在使用过程,污水必须经过严格过滤,达到热泵换热装置要求的状态。城市污水成分复杂,污物的尺寸跨度范围大,很容易在换热器内积垢,堵塞过滤网;污物通常具有腐蚀性,若不及时清除会损坏设备。换热设备一旦无法工作,整个系统将彻底瘫痪。 During the use of the sewage source heat pump system, the sewage must be strictly filtered to reach the state required by the heat pump heat exchange device. The composition of urban sewage is complex, and the size span of the dirt is large. It is easy to accumulate scale in the heat exchanger and block the filter screen. The dirt is usually corrosive and will damage the equipment if it is not removed in time. Once the heat exchange equipment fails to work, the entire system will be completely paralyzed.
传统的污水过滤装置采用两套完全相同的水泵系统,交替工作,其中一台吸水,另一台排水,排水泵冲刷吸水口污物,反之,污物堵满后,吸水泵进行排水,冲刷污物。有三大缺点:其一:结构复杂,成本高,耗电量大(采用水泵冲刷);其二:冲刷后的的污物仍然保留在管道内,二次可能吸附堵塞过滤器;其三:由于管道内的水存在回流现象,将损失一部分能量。因此,需合理设计污水过滤装置,保证系统稳定性,降低投资成本。 The traditional sewage filtration device uses two sets of identical water pump systems, which work alternately, one of which absorbs water and the other drains, and the drainage pump flushes the dirt at the suction port. thing. There are three major disadvantages: first: complex structure, high cost, and large power consumption (using water pump to flush); second: the dirt after flushing remains in the pipeline, and the second time may absorb and block the filter; third: due to There is backflow of water in the pipeline, which will lose part of the energy. Therefore, it is necessary to rationally design sewage filtration devices to ensure system stability and reduce investment costs.
发明内容 Contents of the invention
技术问题:本发明提供了一种能够在水泵运行中更换滤网、过滤污水杂质效率高、系统造价低、运行平稳的污水过滤装置。 Technical problem: The present invention provides a sewage filtering device that can replace the filter screen during the operation of the water pump, has high efficiency in filtering sewage impurities, low system cost and stable operation.
技术方案:本发明的污水过滤装置,包括支架、进水道、转盘、转轴、水冲刷喷水器、驱动电动机和减速机;支架上设置有上支板和下支板,所述转盘水平设置在上支板和下支板之间,转轴穿过转盘的轴心,转轴的上下两端分别设置在上支板和下支板上;吸水管道和进水道上下对应,分别设置在上支板和下支板上,吸水管道的进水沿口与转盘的上侧盘面平齐,进水道的出水沿口与转盘的下侧盘面平齐;转盘的盘面上设置有多个以转盘的轴心为中心对称的过滤网,过滤网的大小与吸水管道相匹配,过滤网能够随转盘的旋转置于吸水管道和进水道之间,此时其他过滤网处于冲洗工位,所述水冲刷喷水器设置在上支板上,与过滤网的冲洗工位相对应,下支板上与冲洗工位相对应的部位设置有排污槽;驱动电动机、减速机位于转盘一侧,驱动电动机通过减速机驱动转盘。 Technical solution: The sewage filtering device of the present invention includes a support, a water inlet, a turntable, a rotating shaft, a water flushing sprinkler, a drive motor and a reducer; the support is provided with an upper support plate and a lower support plate, and the turntable is horizontally arranged on the Between the upper support plate and the lower support plate, the rotating shaft passes through the axis center of the turntable, and the upper and lower ends of the rotating shaft are respectively arranged on the upper support plate and the lower support plate; On the lower support plate, the water inlet of the suction pipe is flush with the upper side of the turntable, and the water outlet of the water inlet is flush with the lower side of the turntable; Center symmetrical filter net, the size of the filter net matches the water suction pipe, the filter net can be placed between the water suction pipe and the water inlet with the rotation of the turntable, at this time, other filter nets are in the flushing position, and the water flushes the sprinkler It is installed on the upper support plate, corresponding to the washing station of the filter screen, and the part corresponding to the washing station on the lower support plate is provided with a sewage tank; the driving motor and the reducer are located on the side of the turntable, and the drive motor drives the turntable through the reducer.
本发明中,转盘的外缘设置有齿圈,减速机上设置的主动齿轮与齿圈啮合。 In the present invention, a ring gear is arranged on the outer edge of the turntable, and the driving gear arranged on the speed reducer meshes with the ring gear. the
本发明装置是在一套水泵系统的吸口管路设置一套可转换的多个过滤网,通过水泵吸口设置的压力传感器检测到的水压力设定值(过滤器堵塞后压力升高),控制转盘转动,当转盘转过一定角度度时,设置在与之对应的接近开关工作,转盘停止工作,两个过滤网调换位置,水冲洗水泵开始工作。整个工作在不停机换网状态,将堵塞的滤网转换至管路外进行清理,污物排放在管外,同时将清理后的滤网转换至水泵吸口,水泵正常工作,整个过程在瞬间完成,不用水泵停机。 The device of the present invention is to install a set of convertible multiple filter nets in the suction pipeline of a water pump system, and control the water pressure setting value (the pressure rises after the filter is blocked) detected by the pressure sensor installed at the water pump suction port. When the turntable rotates, when the turntable turns over a certain angle, the corresponding proximity switch is set to work, the turntable stops working, the positions of the two filter screens are exchanged, and the water flushing pump starts to work. The whole work is in the state of changing the screen without stopping the machine. The blocked filter screen is transferred to the outside of the pipeline for cleaning, and the dirt is discharged outside the pipe. At the same time, the cleaned filter screen is transferred to the water pump suction port, and the water pump works normally. The whole process is completed in an instant. , without shutting down the pump.
有益效果:本发明与现有技术相比,具有以下优点: Beneficial effect: compared with the prior art, the present invention has the following advantages:
1.本发明采用双过滤器,通过水泵吸口设置的压力传感器检测到的水压力设定值,控制过滤装置进行不停机,当一个过滤器器发生阻塞时,瞬时更换,保证了系统不间断运行; 1. The present invention adopts double filters, controls the filter device to stop the machine through the water pressure setting value detected by the pressure sensor installed at the suction port of the water pump, and when a filter is blocked, it is replaced instantaneously, ensuring the uninterrupted operation of the system;
2,本发明采用单个水泵系统代替原双水泵系统,可节电45%以上(转盘电机与水冲刷电机功率很小); 2. The present invention uses a single water pump system instead of the original double water pump system, which can save more than 45% of electricity (the power of the turntable motor and the water flushing motor is very small);
3,本发明转盘与上下支板支架之间采用聚四氟乙烯密封,可起到密封间隙自动调节作用; 3. Teflon seal is used between the turntable and the upper and lower support plate brackets of the present invention, which can automatically adjust the sealing gap;
4.本发明将堵塞的滤网转换至管路外进行清理,污物排放在管外,避免污物堆积; 4. The invention converts the clogged filter screen to the outside of the pipeline for cleaning, and the dirt is discharged outside the pipe to avoid the accumulation of dirt;
5.本发明结构简单,更换方便,处理方式简单。 5. The invention has the advantages of simple structure, convenient replacement and simple processing method.
本发明装置利用改变污水泵吸口过滤器的结构,可在不停止污水泵工作的同时更换滤网,提高过滤污水杂质的效率,使污水泵吸口过滤器内流动介质呈标准要求状态,以此来改善工况。当然本发明也可以利用其它在污水处理系统中。 The device of the present invention changes the structure of the filter at the suction port of the sewage pump, so that the filter screen can be replaced without stopping the operation of the sewage pump, and the efficiency of filtering impurities in sewage can be improved, so that the flow medium in the filter at the suction port of the sewage pump is in a state required by the standard. Improve working conditions. Of course, the present invention can also be used in other sewage treatment systems. the
附图说明 Description of drawings
图1为本发明装置安装在水泵管段上的正面结构示意图; Fig. 1 is the front structure schematic diagram that device of the present invention is installed on the water pump pipe section;
图2为图1的平面剖视图; Fig. 2 is the plane sectional view of Fig. 1;
图3为电气控制原理图。 Figure 3 is a schematic diagram of the electrical control.
图中有:水泵1、吸水管道2、转盘3、进水道4、地下土层5、排污槽6、下支板7、支架8、螺钉9、中间支板10、主动齿轮13、上支板14、减速机15、驱动电动机16、水冲刷喷水器17、转轴18、压力传感器19、污水管道20、密封垫21、接近开关22、感应磁铁23、过滤网24、齿圈25、水泵电机26、水冲刷电机28、压力传感器控制常开触点29,接近开关控制常开触点30、接近开关控制常闭触点31、冲洗工位32。
In the figure, there are: water pump 1, water suction pipe 2,
具体实施方式 Detailed ways
下面结合附图,对本发明技术方案进行详细说明,但是本发明的保护范围不局限于所述实施例。 The technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the embodiments.
本发明的污水过滤装置,包括支架8、进水道4、转盘3、转轴18、水冲刷喷水器17、驱动电动机16和减速机15;支架8上设置有上支板14和下支板7,转盘3水平设置在上支板14和下支板7之间,转轴18穿过转盘3的轴心,转轴18的上下两端分别设置在上支板14和下支板7上;吸水管道2和进水道4上下对应,分别设置在上支板14和下支板7上,吸水管道2的进水沿口与转盘3的上侧盘面平齐,进水道4的出水沿口与转盘3的下侧盘面平齐;转盘3的盘面上设置有多个以转盘3的轴心为中心对称的过滤网24,所述过滤网24的大小与吸水管道2相匹配,过滤网24能够随转盘3的旋转置于吸水管道2和进水道4之间,此时其他过滤网24处于冲洗工位32,水冲刷喷水器17设置在上支板14上,与过滤网24的冲洗工位32相对应,下支板7上与冲洗工位32相对应的部位设置有排污槽6;驱动电动机16、减速机15位于转盘3一侧,转盘3的外缘设置有齿圈25,减速机15上设置的主动齿轮13与齿圈25啮合,驱动电动机16通过减速机15驱动转盘3。
The sewage filtering device of the present invention comprises a support 8, a water inlet 4, a
本发明中,整个机构设置在支架8上,水泵吸口4与污水管道20连接,石棉橡胶密封垫21防止水泵吸口4与污水管道20连接处泄露,污水管道20埋在地下土层5内,在上支板14和下支板7设置有位于转盘3圆周外侧的中间支板10,起到支撑作用,转盘3厚度略小于中间支板10厚度,能保证转盘3自由转动,整体结构由12根螺钉9连接。
In the present invention, the whole mechanism is arranged on the bracket 8, the water pump suction port 4 is connected with the sewage pipeline 20, and the asbestos rubber sealing gasket 21 prevents leakage at the joint between the water pump suction port 4 and the sewage pipeline 20, and the sewage pipeline 20 is buried in the
本发明中,驱动电动机16通过减速机15输出轴连接主动齿轮13带动齿圈23转动,齿圈23带动转盘3转动,转盘3转动使多个过滤网22交换工作,其中一个过滤网22处在水泵吸口4位置,另外一个过滤网24处在冲洗工位,水泵吸口4处的过滤器污物堵塞后,压力传感器19发出电信号,控制常开触点27闭合,启动驱动电动机16,带动转盘3转动,当转盘转过180度时,感应磁铁23接近设置在与之对应的接近开关22,控制常开触点30闭合,控制常闭触点31打开,驱动电动机16停止工作,转盘3停止,同时水冲刷电机28工作,将清理前与清理后的过滤网24进行交换,并开始清理污物,过滤网24的清理是由设置在管道外的水冲刷喷水器17完成,冲刷的污物由接排污槽6接住排出。
In the present invention, the
如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上作出各种变化。 As stated above, while the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
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Application publication date: 20120725 |