CN102598902A - Cross-shaped shaft transmission soil throwing stubble ploughing subsoiling rotary cultivator without blank cultivation - Google Patents
Cross-shaped shaft transmission soil throwing stubble ploughing subsoiling rotary cultivator without blank cultivation Download PDFInfo
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Abstract
本发明是一种无漏耕十字轴传动抛土灭茬深松旋耕机,变速箱采用中间传动,它设有输入变速箱、中间传动箱和输出变速箱总成;输入变速箱体内设有动力输入轴和中间传动轴,中间传动轴从输入变速箱体中延伸到中间传动箱体内,再从中间传动箱体内延伸至输出变速箱体中,在输出变速箱体中的中间传动轴上设有下传动齿轮,输出变速箱体还设有动力输出轴和铣旋刀传动轴,铣旋刀传动轴上设有铣旋刀传动齿轮,在伸出输出变速箱体的铣旋刀传动轴上设有铣旋刀总成;动力输出轴与带法兰盘的联轴器连接,联轴器与带法兰盘的深松刀盘轴总成连接。由于变速箱采用上中下分体结构,制造简单,通用性强。本发明维修方便,成本低,节能,旋耕灭茬效果好。
The present invention is a non-missing tillage cross-axis transmission throwing soil stubble removal subsoiling rotary tiller, the gearbox adopts intermediate transmission, which is provided with an input gearbox, an intermediate gearbox and an output gearbox assembly; the input gearbox body is equipped with The power input shaft and the intermediate transmission shaft, the intermediate transmission shaft extends from the input transmission case to the intermediate transmission case, and then extends from the intermediate transmission case to the output transmission case, and the intermediate transmission shaft in the output transmission case is set There is a lower transmission gear, and the output gearbox body is also provided with a power output shaft and a milling cutter transmission shaft. A milling cutter assembly is provided; the power output shaft is connected with a coupling with a flange, and the coupling is connected with a subsoiling cutterhead shaft assembly with a flange. Since the gearbox adopts the upper, middle and lower split structure, the manufacture is simple and the versatility is strong. The invention has the advantages of convenient maintenance, low cost, energy saving and good effect of rotary tillage and stubble removal.
Description
技术领域 technical field
本发明涉及一种旋耕机,特别是一种无漏耕十字轴传动抛土灭茬深松旋耕机。 The invention relates to a rotary tiller, in particular to a subsoiling rotary tiller without missing tillage with cross-axis transmission for throwing soil and removing stubble.
背景技术 Background technique
根据目前双季或多季作物的长期以来套种结构模式,造成土地无法有足够的时间和机会进行深翻,土地容易板结,使作物根系无法深入土地吸收深层水分、地温和营养。造成作物弱苗、病苗、冬天容易冻死、甚至倒伏颗粒无收等严重后果,严重影响了粮食产量和国家粮食安全问题。 According to the current long-term intercropping structure pattern of double-cropping or multi-cropping crops, the land cannot have enough time and opportunity for deep plowing, and the land is easy to harden, making it impossible for crop roots to penetrate deep into the soil to absorb deep water, ground temperature and nutrients. It causes serious consequences such as weak seedlings, sick seedlings, easy to freeze to death in winter, and even lodging and no harvest, which seriously affects grain production and national food security.
随着我国机械化进程的快速推进,大型,超大型农业机械的普及应用,原来配套的旋耕机,灭茬机,旋播机,起垄机,开沟机,深松机等各种耕作机的变速传动箱都已无法胜任目前的大马力农业机械的配套使用,很容易造成断链条,损坏轴承,齿轮,甚至打坏传动箱总成等严重机械故障,特别是中间传动的耕作机械,因中间传动箱相对应的下端,因无法安装旋转刀具而造成20cm宽的旋耕灭茬盲区,至今都无法解决这一难题。直接影响旋耕灭茬和播种质量,从而影响到粮食产量。 With the rapid advancement of my country's mechanization process, the popularization and application of large and super large agricultural machinery, the original matching rotary tiller, stubble remover, rotary seeder, ridger, ditcher, subsoiler and other tillage machines The variable speed transmission box is no longer suitable for the supporting use of the current high-horsepower agricultural machinery, and it is easy to cause severe mechanical failures such as broken chains, damaged bearings, gears, and even broken transmission box assemblies, especially for farming machinery with intermediate transmission. The corresponding lower end of the transmission box has a 20cm wide blind spot for rotary tillage and stubble removal due to the inability to install the rotary cutter, which has not been able to solve this problem so far. It directly affects the stubble removal and sowing quality of rotary tillage, thus affecting the grain yield.
发明内容 Contents of the invention
本发明所要解决的技术问题是针对现有技术的不足,提供一种结构设计合理、通用性强、使用寿命长的无漏耕十字轴传动抛土灭茬深松旋耕机。 The technical problem to be solved by the present invention is to provide a subsoiling rotary cultivator with reasonable structural design, strong versatility and long service life with cross-axis transmission throwing soil and stubble removal without missing tillage.
本发明所要解决的技术问题是通过以下的技术方案来实现的。本发明是一种无漏耕十字轴传动抛土灭茬深松旋耕机,它包括变速箱,其特征在于,该变速箱采用中间传动的方式设置,它由输入变速箱总成、中间传动箱总成和输出变速箱总成组成; The technical problem to be solved by the present invention is achieved through the following technical solutions. The present invention is a non-missing tillage cross-axis transmission throwing soil stubble removal subsoiling rotary tiller, which includes a gearbox, which is characterized in that the gearbox is set in the form of intermediate transmission, which is composed of an input gearbox assembly, an intermediate transmission box Assembly and output gearbox assembly;
所述的输入变速箱总成包括输入变速箱体,输入变速箱体内设有动力输入轴和中间传动轴,动力输入轴和中间传动轴上分别设有啮合的动力输入齿轮和上传动齿轮; The input gearbox assembly includes an input gearbox body, the input gearbox body is provided with a power input shaft and an intermediate transmission shaft, and the power input shaft and the intermediate transmission shaft are respectively provided with meshing power input gears and upper transmission gears;
所述的中间传动箱总成包括中间传动箱体,中间传动轴从输入变速箱体中延伸到中间传动箱体内; The intermediate transmission case assembly includes an intermediate transmission case, and the intermediate transmission shaft extends from the input transmission case to the intermediate transmission case;
所述的输出变速箱总成包括输出变速箱体,中间传动轴从中间传动箱体内延伸至输出变速箱体中,在输出变速箱体中的中间传动轴上设有下传动齿轮,输出变速箱体还设有动力输出轴和铣旋刀传动轴,铣旋刀传动轴上设有铣旋刀传动齿轮,动力输出轴上设有与下传动齿轮、铣旋刀传动齿轮啮合的动力输出齿轮,动力输出轴通过轴承与轴承油封座设置在输出变速箱体上,在伸出输出变速箱体的铣旋刀传动轴上连接设有铣旋刀总成; The output gearbox assembly includes an output gearbox body, an intermediate transmission shaft extends from the intermediate transmission casing to the output gearbox body, and a lower transmission gear is arranged on the intermediate transmission shaft in the output gearbox body, and the output gearbox The body is also provided with a power output shaft and a milling cutter transmission shaft. The milling cutter transmission shaft is provided with a milling cutter transmission gear, and the power output shaft is provided with a power output gear meshing with the lower transmission gear and the milling cutter transmission gear. The power output shaft is arranged on the output gearbox body through the bearing and the bearing oil seal seat, and the milling cutter assembly is connected to the milling cutter transmission shaft protruding from the output gearbox body;
所述的中间传动箱体的两端分别与输入变速箱体、输出变速箱体固定连接; The two ends of the intermediate transmission box are respectively fixedly connected to the input gearbox body and the output gearbox body;
动力输出轴的两端分别伸出输出变速箱体与带法兰盘的联轴器连接,联轴器通过法兰盘与带法兰盘的深松刀盘轴总成连接,在联轴器上安装有犁刀库,犁刀库上安装有犁刀;深松刀盘轴总成的另一端通过法兰盘与带法兰盘的支撑轴连接,支撑轴通过轴承与轴承油封座连接在支臂上,支臂通过支撑壳体与输入变速箱体连接。 The two ends of the power output shaft protrude from the output gearbox body to connect with the coupling with flange, and the coupling is connected with the subsoiling cutter head shaft assembly with flange through the flange. A coulter magazine is installed on the coulter magazine, and a coulter is installed on the coulter magazine; the other end of the subsoiling cutterhead shaft assembly is connected to the support shaft with a flange through a flange, and the support shaft is connected to the bearing oil seal seat through a bearing. On the support arm, the support arm is connected with the input gearbox body through the support housing.
本发明所述的深松刀盘轴总成可以为现有技术中公开的任何一种深松刀盘轴总成,它一般包括深松刀盘轴,以及设在深松刀盘轴上的若干个深松刀盘等部件组成。 The sub-loosening cutter head shaft assembly described in the present invention can be any kind of sub-loosening cutter head shaft assembly disclosed in the prior art, which generally includes a sub-loosening cutter head shaft and a It consists of several sub-loosening cutterheads and other components.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:所述的铣旋刀传动轴通过轴承与轴承油封座连接在输出变速箱体上。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above non-missing tillage cross-axis transmission throwing soil and stubble removal subsoiling rotary tiller: the milling cutter drive shaft is connected to the output gearbox body through a bearing and a bearing oil seal seat.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:在安装铣旋刀传动轴的轴承与轴承油封座的周围设有固定在铣旋刀传动轴上的挡草罩。这样可以实现档草功能,增加了轴承与轴承油封座的使用寿命。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the non-missing tillage cross-axis drive throwing soil stubble removing subsoiling rotary tiller described above: a grass cover fixed on the milling cutter transmission shaft is provided around the bearing and the bearing oil seal seat where the milling cutter transmission shaft is installed. In this way, the grass-retaining function can be realized, and the service life of the bearing and the oil seal seat of the bearing can be increased.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:连接在支臂上的轴承与轴承油封座内设有润滑油腔,在轴承与轴承油封座上还设有与润滑油腔连通的注油口。这样可以方便地加注润滑油,增加使用寿命。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the non-leaking tillage cross-axis drive throwing soil and stubble removing subsoiling rotary tiller mentioned above: the bearing connected to the support arm and the bearing oil seal seat are provided with a lubricating oil chamber, and the bearing and the bearing oil seal seat are also provided with a lubricating oil chamber. The oil filling port connected to the oil chamber. In this way, it is convenient to add lubricating oil and increase the service life.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:在深松刀盘轴总成上方设有栅栏式盖板。栅栏式盖板在安装时可以装在旋耕机的支架上,或者通过支架固定于支臂或者中间传动箱体上。本发明通过在旋耕刀抛土方向增加简易设置的栅栏式盖板,利用抛土惯性完成循坏碎土,挡草,抛土灭茬等一系列复杂田间作业。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned non-missing tillage cross-axis transmission throwing soil and stubble removing subsoiling rotary tiller: a fence-type cover plate is arranged above the subsoiling cutter head shaft assembly. The fence type cover plate can be installed on the support of the rotary tiller during installation, or fixed on the support arm or the middle transmission box through the support. In the present invention, by adding a simple fence-type cover plate in the throwing direction of the rotary tiller, the inertia of throwing soil is used to complete a series of complex field operations such as cycling broken soil, blocking grass, and throwing soil to eliminate stubble.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:所述的栅栏式盖板为弧状。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned non-missing tillage cross-axis transmission throwing soil stubble removing subsoiling rotary tiller: the fence-type cover plate is arc-shaped.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:中间传动箱上固定有安装支架。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned subsoiling rotary tiller without missing tillage with cross-axis transmission throwing soil and stubble removal: the middle transmission box is fixed with a mounting bracket.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:在深松刀盘轴总成的深松刀盘轴上设有犁刀库,犁刀库上安装有犁刀。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the non-missing tillage cross shaft drive throwing soil stubble removal subsoiling rotary tiller described above: the subsoiling cutter shaft of the subsoiling cutter shaft assembly is provided with a coulter magazine, and a coulter is installed on the coulter magazine.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:铣旋刀总成由轴套或联轴器以及安装在轴套或联轴器上的铣旋刀组成。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the non-missing tillage cross-axis transmission throwing soil and stubble removing subsoiling rotary tiller mentioned above: the milling cutter assembly is composed of a shaft sleeve or a coupling and a milling cutter installed on the shaft sleeve or coupling.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:在铣旋刀传动轴上设有若干个安装调节螺孔,在轴套或联轴器(指铣旋刀总成的联轴器)上设有与安装调节螺孔配套的安装调节螺丝;所述的铣旋刀呈螺旋状设置。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the non-missing tillage cross-axis transmission throwing soil and stubble removal subsoiling rotary tiller mentioned above: there are several installation and adjustment screw holes on the drive shaft of the milling cutter. The coupling) is provided with an installation adjustment screw matched with the installation adjustment screw hole; the milling cutter is arranged in a spiral shape.
本发明无漏耕十字轴传动抛土灭茬深松旋耕机彻底解决了大马大农机配套的各种耕作机械容易造成断链条,损坏轴承,齿轮,甚至打坏传动箱总成等严重机械故障问题的发生,特别解决了中间传动的耕作机械因中间传动箱对应的下端,因无法安装旋转刀具而造成的20cm旋耕灭茬盲区这一至今无法解决的难题。 The cross-axis transmission of the present invention completely solves the serious mechanical failures such as broken chains, damaged bearings, gears, and even broken transmission box assemblies of various farming machinery matched with large agricultural machinery in Malaysia. The occurrence of the problem, in particular, solves the unsolvable problem of the 20cm blind spot of rotary tillage and stubble removal caused by the inability to install the rotary cutter at the lower end of the intermediate transmission box of the tillage machinery.
与现有技术相比,本发明的变速箱由于采用上中下分体结构,制造简单,生产容易,成本低,且通用性强,维修方便。本发明旋耕机与传统的灭茬旋耕机相比,可以节能50%以上,且旋耕灭茬深松效果提高一倍左右。而且,由于深松刀盘轴总成采用法兰盘连接,不仅维修方便,而且大大的节约了维修的成本。 Compared with the prior art, the gearbox of the present invention adopts an upper, middle and lower split structure, which is simple to manufacture, easy to produce, low in cost, strong in versatility, and convenient in maintenance. Compared with the traditional stubble removal rotary tiller, the rotary tiller of the present invention can save energy by more than 50%, and the effect of rotary tillage, stubble removal and subsoiling is about doubled. Moreover, since the subsoiling cutter head shaft assembly is connected by a flange, it is not only convenient for maintenance, but also greatly saves maintenance costs.
附图说明 Description of drawings
图1为本发明的一种结构示意图; Fig. 1 is a kind of structural representation of the present invention;
图2为栅栏式盖板的一种结构示意图。 Fig. 2 is a structural schematic diagram of a fence-type cover plate.
具体实施方式 Detailed ways
以下参照附图,进一步描述本发明的具体技术方案,以便于本领域的技术人员进一步地理解本发明,而不构成对其权利的限制。 The specific technical solutions of the present invention will be further described below with reference to the accompanying drawings, so that those skilled in the art can further understand the present invention, without limiting their rights.
实施例1,参照图1,一种无漏耕十字轴传动抛土灭茬深松旋耕机,包括变速箱,该变速箱采用中间传动的方式设置,它由输入变速箱总成、中间传动箱总成和输出变速箱总成组成; Embodiment 1, with reference to Fig. 1, a subsoiling rotary tiller with cross shaft transmission without missing tillage, including a gearbox, the gearbox is set in an intermediate transmission mode, and it is composed of an input gearbox assembly, an intermediate transmission box Assembly and output gearbox assembly;
所述的输入变速箱总成包括输入变速箱体1,输入变速箱体1内设有动力输入轴2和中间传动轴6,动力输入轴2和中间传动轴6上分别设有啮合的动力输入齿轮3和上传动齿轮4;
The input gearbox assembly includes an input gearbox body 1, the input gearbox body 1 is provided with a
所述的中间传动箱总成包括中间传动箱体5,中间传动轴6从输入变速箱体1中延伸到中间传动箱体5内;
The intermediate transmission case assembly includes an
所述的输出变速箱总成包括输出变速箱体7,中间传动轴6从中间传动箱体5内延伸至输出变速箱体7中,在输出变速箱体7中的中间传动轴6上设有下传动齿轮8,输出变速箱体7还设有动力输出轴15和铣旋刀传动轴11,铣旋刀传动轴11上设有铣旋刀传动齿轮14,动力输出轴15上设有与下传动齿轮8、铣旋刀传动齿轮14啮合的动力输出齿轮9,动力输出轴15通过轴承与轴承油封座10设置在输出变速箱体7上,在伸出输出变速箱体7的铣旋刀传动轴11上连接设有铣旋刀总成12;
The output gearbox assembly includes an
所述的中间传动箱体5的两端分别与输入变速箱体1、输出变速箱体7固定连接;
Both ends of the
动力输出轴15的两端分别伸出输出变速箱体7与带法兰盘17的联轴器20连接,联轴器20通过法兰盘17与带法兰盘17的深松刀盘轴总成21连接,在联轴器20下侧上安装有犁刀库27,犁刀库27上安装有犁刀19;深松刀盘轴总成的另一端21通过法兰盘17与带法兰盘17的支撑轴22连接,支撑轴22通过轴承与轴承油封座10连接在支臂16上,支臂16通过支撑壳体18与输入变速箱体1连接。
The two ends of the
实施例2,实施例1所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:所述的铣旋刀传动轴11通过轴承与轴承油封座10连接在输出变速箱体7上。
实施例3,实施例2所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:在安装铣旋刀传动轴11的轴承与轴承油封座10的周围设有固定在铣旋刀传动轴11上的挡草罩13。
实施例4,实施例1-3任何一项所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:连接在支臂16上的轴承与轴承油封座10内设有润滑油腔23,在轴承与轴承油封座10上还设有与润滑油腔23连通的注油口24。
Embodiment 4, in the subsoiling rotary cultivator described in any one of embodiments 1-3 without missing tillage cross shaft transmission: the bearing connected to the
实施例5,参照图2,实施例1-4任何一项所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:在深松刀盘轴总成21上方设有栅栏式盖板25。
实施例6,实施例5所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:所述的栅栏式盖板25为弧状。
实施例7,实施例1-6任何一项所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:中间传动箱5上固定有安装支架26。
实施例8,实施例1-7任何一项所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:在深松刀盘轴总成21的深松刀盘轴上设有犁刀库27,犁刀库27上安装有犁刀19。
实施例9,实施例1-8任何一项所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:铣旋刀总成12由轴套或联轴器以及安装在轴套或联轴器上的铣旋刀组成。
实施例10,实施例9所述的无漏耕十字轴传动抛土灭茬深松旋耕机中:在铣旋刀传动轴11上设有若干个安装调节螺孔,在轴套或联轴器上设有与安装调节螺孔配套的安装调节螺丝;所述的铣旋刀呈螺旋状设置。
Example 10, in the non-missing tillage cross-axis transmission described in Example 9, in the subsoiling rotary tiller for throwing soil and stubble removal: several installation and adjustment screw holes are provided on the milling
Claims (10)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103999576A (en) * | 2014-05-30 | 2014-08-27 | 浙江柳林农业机械股份有限公司 | Transmission mechanism of rotary cultivator |
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Address after: 536000, the Guangxi Zhuang Autonomous Region, Beihai, Jilin Road, Taiwan Road, Northeast China Electronics Beihai Industrial Park incubator building on the third floor, Room 302 Patentee after: Liu Jian Address before: 222000 grand international garden, No. 99 Antarctic North Road, Sinpo District, Jiangsu, Lianyungang, 9-3-1002 Patentee before: Liu Jian |
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