CN102593968A - Magnetic slot wedge for motor - Google Patents
Magnetic slot wedge for motor Download PDFInfo
- Publication number
- CN102593968A CN102593968A CN2012100354581A CN201210035458A CN102593968A CN 102593968 A CN102593968 A CN 102593968A CN 2012100354581 A CN2012100354581 A CN 2012100354581A CN 201210035458 A CN201210035458 A CN 201210035458A CN 102593968 A CN102593968 A CN 102593968A
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- Prior art keywords
- magnetic
- seal
- parts
- magnetic slot
- powder
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- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a magnetic slot wedge for a motor. The magnetic slot wedge consists of the following components in part by weight: 35 to 45 parts of magnetic component, 25 to 30 parts of epoxy resin, 3 to 5 parts of barium sulfate, 1 to 2 parts of talcpowder and a ZD-1090 liquid modified aromatic amine epoxy resin curing agent in an amount which is adapted to that of the resin, wherein the magnetic component consists of reduced iron powder and reduced nickel powder, and the reduced iron powder to the reduced nickel powder is (1-2):1.
Description
Technical field
The present invention relates to machine field, particularly a kind of motor magnetic slot-seal.
Background technology
Electrical machine energy-saving is the emphasis that people pay close attention to always, more shows its importance in current energy-intensive society.Replace the insulation slot wedge in the motor stator with magnetic slot-seal; The pulsating amplitude of the magnetic flux density of rotor tooth surface when utilizing the magnetic conduction of magnetic slot-seal to be used for reducing the motor operation; Magnetic flux distribution is tending towards evenly, and then reduces the supplementary load loss of motor, improve efficiency of motor.
Magnetic slot-seal is to prepare with permeability magnetic material.Using more at present, permeability magnetic material is magnetic slot mud, iron powder mold pressing permeability magnetic material and iron powder lamination permeability magnetic material.The relative permeability of magnetic slot mud and mold pressing permeability magnetic material is higher, but bending strength and impact strength are lower, and it is higher that permeability magnetic material adds the man-hour percent defective, is applied to often occur coming off and cracking phenomena behind the motor with the magnetic slot-seal of its preparation.
Common glass fiber drawing groove wedge forms with the pulling of fibre glass roving dipping adhesive; Unidirectional intensity is only arranged, as the patent No. be 99112760.9, name is called in the Chinese patent of " magnetic slot-wedge preparation process " and discloses a kind of method that adopts the alkali-free glass spun yarn to prepare magnetic slot-seal.And common slot wedge adopts epoxy to make adhesive, the slot wedge that such technical recipe makes, and intensity is fair under normal conditions, but intensity is relatively poor after being heated.It is unidirectional for present existing glass fiber drawing groove wedge, though its apparent smooth, physical dimension is stable, thickness is even, easy to use, and also tool mechanical electric apparatus performance and thermal endurance preferably.But the unidirectional intensity of its tool, the low only 600N/10mm of split resistance, flexural strength is 200-300Mpa, and owing to use that epoxy, polyamide are made adhesive, toluene is made diluent, causes that volatile content is higher, hot performance descends.
Summary of the invention
To the deficiency of prior art, one of the object of the invention is to provide a kind of motor magnetic slot-seal, and this magnetic slot-seal permeability is high, split resistance is high, bending strength is big.
For realizing above-mentioned purpose, the technical scheme that the present invention adopts is following:
A kind of motor magnetic slot-seal; This magnetic slot-seal is made up of following component by weight: 35-45 part magnetic component, 25-30 part epoxy resin, 3-5 part barium sulfate; 1-2 part talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
Preferably, said magnetic component is made up of reduced iron powder and reduced nickel powder, reduced iron powder: reduced nickel powder is 1-2: 1, and the granularity of reduced iron powder and reduced nickel powder is less than 200 orders.
Preferably; This magnetic slot-seal is made up of following component by weight: 38-42 part magnetic component, 26-28 part epoxy resin, 3.5-4.5 part barium sulfate; 1.2-1.8 part talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
Most preferably, this magnetic slot-seal is made up of following component by weight: 40 parts of magnetic component, 27 parts of epoxy resin, 4.0 parts of barium sulfate, 1.5 parts of talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
Magnetic slot-seal of the present invention has following beneficial effect:
(1) this magnetic slot-seal permeability is high, split resistance is high, bending strength is big, owing to adopt the composite magnetic component, can improve electric efficiency 3.5-4.5%, and temperature rise on average descends 15-20 ℃, improves the noise and the vibration of motor, prolongs the useful life of motor.
(2) add talcum powder and barium sulfate, improved slot wedge intensity.
Embodiment
Embodiment one
A kind of motor magnetic slot-seal, this magnetic slot-seal is made up of following component by weight: 35 parts of magnetic component, said magnetic component is made up of reduced iron powder and reduced nickel powder; Reduced iron powder: reduced nickel powder is 1: 1; The granularity of reduced iron powder and reduced nickel powder is less than 200 orders, 30 parts of epoxy resin, 3 parts of barium sulfate; 2 parts of talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin
Embodiment two
A kind of motor magnetic slot-seal, this magnetic slot-seal is made up of following component by weight: 45 parts of magnetic component, said magnetic component is made up of reduced iron powder and reduced nickel powder; Reduced iron powder: reduced nickel powder is 2: 1; The granularity of reduced iron powder and reduced nickel powder is less than 200 orders, 25 parts of epoxy resin, 5 parts of barium sulfate; 1 part of talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin
Embodiment three
A kind of motor magnetic slot-seal, this magnetic slot-seal is made up of following component by weight: 38 parts of magnetic component, said magnetic component is made up of reduced iron powder and reduced nickel powder; Reduced iron powder: reduced nickel powder is 1.5: 1; The granularity of reduced iron powder and reduced nickel powder is less than 200 orders, 28 parts of epoxy resin, 3.5 parts of barium sulfate; 1.8 part talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
Embodiment four
A kind of motor magnetic slot-seal, this magnetic slot-seal is made up of following component by weight: 42 parts of magnetic component, said magnetic component is made up of reduced iron powder and reduced nickel powder; Reduced iron powder: reduced nickel powder is 1.5: 1; The granularity of reduced iron powder and reduced nickel powder is less than 200 orders, 26 parts of epoxy resin, 4.5 parts of barium sulfate; 1.2 part talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
Embodiment five
A kind of motor magnetic slot-seal, this magnetic slot-seal is made up of following component by weight: 40 parts of magnetic component, said magnetic component is made up of reduced iron powder and reduced nickel powder; Reduced iron powder: reduced nickel powder is 1.5: 1; The granularity of reduced iron powder and reduced nickel powder is less than 200 orders, 27 parts of epoxy resin, 4 parts of barium sulfate; 1.5 part talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
Applicant's statement; The present invention explains detailed process equipment of the present invention and technological process through the foregoing description; But the present invention is not limited to above-mentioned detailed process equipment and technological process, does not mean that promptly the present invention must rely on above-mentioned detailed process equipment and technological process could be implemented.The person of ordinary skill in the field should understand, and to any improvement of the present invention, to the interpolation of the equivalence replacement of each raw material of product of the present invention and auxiliary element, the selection of concrete mode etc., all drops within protection scope of the present invention and the open scope.
Claims (4)
1. a motor magnetic slot-seal is characterized in that, this magnetic slot-seal is made up of following component by weight: 35-45 part magnetic component; 25-30 part epoxy resin; 3-5 part barium sulfate, 1-2 part talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
2. a kind of motor magnetic slot-seal as claimed in claim 1 is characterized in that said magnetic component is made up of reduced iron powder and reduced nickel powder, reduced iron powder: reduced nickel powder is 1-2: 1, and the granularity of reduced iron powder and reduced nickel powder is less than 200 orders.
3. a kind of motor magnetic slot-seal as claimed in claim 2; It is characterized in that; This magnetic slot-seal is made up of following component by weight: 38-42 part magnetic component, 26-28 part epoxy resin, 3.5-4.5 part barium sulfate; 1.2-1.8 part talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
4. a kind of motor magnetic slot-seal as claimed in claim 3; It is characterized in that; This magnetic slot-seal is made up of following component by weight: 40 parts of magnetic component, 27 parts of epoxy resin, 4.0 parts of barium sulfate; 1.5 part talcum powder, the liquid modified aromatic amine epoxy curing agent of ZD-1090 that adapts with amount of resin.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012100354581A CN102593968A (en) | 2012-02-16 | 2012-02-16 | Magnetic slot wedge for motor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012100354581A CN102593968A (en) | 2012-02-16 | 2012-02-16 | Magnetic slot wedge for motor |
Publications (1)
Publication Number | Publication Date |
---|---|
CN102593968A true CN102593968A (en) | 2012-07-18 |
Family
ID=46482285
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2012100354581A Withdrawn CN102593968A (en) | 2012-02-16 | 2012-02-16 | Magnetic slot wedge for motor |
Country Status (1)
Country | Link |
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CN (1) | CN102593968A (en) |
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2012
- 2012-02-16 CN CN2012100354581A patent/CN102593968A/en not_active Withdrawn
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C04 | Withdrawal of patent application after publication (patent law 2001) | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20120718 |