CN102587010B - Yarn sheet tension adjusting device for multilayer carbon fiber angle interlocking loom - Google Patents
Yarn sheet tension adjusting device for multilayer carbon fiber angle interlocking loom Download PDFInfo
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Abstract
本发明公开了一种碳纤维多层角联织机片纱张力调节装置,包括机架;机架上安装有上部张力调节支架和下部张力调节支架,上部张力调节支架和下部张力调节支架呈上下对称布置,并且纵向断面呈V型,V型开口与织机织口相对;张力调节支架上成对安装有沿送经方向依次设置的送经辊和摆动张紧辊;送经辊转动连接在摆臂转轴上,摆臂转轴转动连接在张力调节支架上;摆动张紧辊转动连接在摆辊支承轴上,摆辊支承轴通过固接在其两端的摆臂固接在摆臂转轴上,在摆臂靠近织机织口的一侧和机架之间夹压有弹簧。本发明能够使纱线始终处于绷紧状态,结构简单,效果显著;并且本发明结构紧凑,占地面积小,体积小,稳定性好。
The invention discloses a yarn tension regulating device for a carbon fiber multi-layer corner loom. Arranged, and the longitudinal section is V-shaped, and the V-shaped opening is opposite to the weaving mouth of the loom; the tension adjustment bracket is equipped with a pair of let-off rollers and swing tension rollers arranged in sequence along the let-off direction; the let-off rollers are rotatably connected to the swing On the arm shaft, the swing arm shaft is rotatably connected to the tension adjustment bracket; the swing tension roller is rotatably connected to the swing roller support shaft, and the swing roller support shaft is fixedly connected to the swing arm shaft through the swing arms fixed at both ends. A spring is clamped between the side of the swing arm close to the loom fell and the frame. The invention can keep the yarn in a tight state all the time, has a simple structure and remarkable effect; moreover, the invention has a compact structure, a small occupied area, a small volume and good stability.
Description
技术领域 technical field
本发明涉及一种织机纱线张力调节装置,特别涉及一种碳纤维多层角联织机片纱张力调节装置。 The invention relates to a loom yarn tension regulating device, in particular to a carbon fiber multi-layer corner loom piece yarn tension regulating device. the
背景技术 Background technique
随着工程技术和材料科学的发展,对材料性能的要求越来越高。有关先进复合材料的研究、发展及应用成为高科技材料技术的重要内容之一,而碳纤维及其碳纤维复合材料在此领域占有举足轻重的地位。由于碳纤维复合材料独特、卓越的性能,在航空领域特别是飞机制造业中应用广泛。多层角联机织技术是在多层经纱织造技术基础上发展起来的一种新型复合材料骨架织造技术。针对碳纤维织物成品厚度大、碳纤维表面不耐磨的特性及织造层数多等特点,对于织机张紧部分的设计及研究有一定特殊要求,织造时要求经纱始终具有张力,保持张紧状态。目前检索到的相关专利有:1)中国实用新型专利200420122333.3公开了一种恒张力送经装置,它是在织机送经辊与织机的后梁之间增加一个线仓,线仓中贮藏着一定长度的经线,并通过空气弹簧提供经线张力。调节空气弹簧的工作压力,可以调节经线张力的大小。2)中国实用新型专利201020620755.9公开了一种恒张力装置,由前导轮、固定轮、后导轮、宽带网线、支架、配重轴、配重杆、配重、恒张力轮组成,其特征在于支架的下部前端设置配重轴,配重轴上设置配重杆,配重杆可绕配重轴转动,配重杆的另一端设置恒张力轮,配重杆的中部设置配重,配重可沿配重杆滑动;支架的上部前端设置前导轮,支架的上部后端设置后导轮,支架上前导轮与后导轮之间设置固定轮。本发明的有益效果是恒张力装置结构简单,张力调节方便,适合宽带网线生产的需求。上述专利在用于多层片纱的张力调节时,体积庞大,所需安装空间较大,对厂房要求较高,增加了厂房基建成本。 With the development of engineering technology and material science, the requirements for material properties are getting higher and higher. The research, development and application of advanced composite materials have become one of the important contents of high-tech material technology, and carbon fiber and its carbon fiber composite materials occupy a pivotal position in this field. Due to the unique and excellent performance of carbon fiber composite materials, it is widely used in the aviation field, especially in the aircraft manufacturing industry. The multi-layer corner weaving technology is a new composite skeleton weaving technology developed on the basis of the multi-layer warp weaving technology. Due to the large thickness of the finished carbon fiber fabric, the non-wear-resistant properties of the carbon fiber surface, and the large number of weaving layers, there are certain special requirements for the design and research of the tensioning part of the loom. During weaving, the warp yarn is required to always have tension and maintain a tensioned state. The relevant patents retrieved at present are: 1) Chinese utility model patent 200420122333.3 discloses a kind of constant tension warp let-off device, which is to add a thread warehouse between the let-off roller of the loom and the back beam of the loom, and stores the A certain length of warp, and the tension of the warp is provided by an air spring. Adjust the working pressure of the air spring to adjust the warp tension. 2) Chinese utility model patent 201020620755.9 discloses a constant tension device, which consists of a front guide wheel, a fixed wheel, a rear guide wheel, a broadband network cable, a bracket, a counterweight shaft, a counterweight bar, a counterweight, and a constant tension wheel. It is characterized in that The front end of the lower part of the bracket is provided with a counterweight shaft, on which a counterweight rod is arranged, the counterweight rod can rotate around the counterweight shaft, the other end of the counterweight rod is provided with a constant tension wheel, the middle part of the counterweight rod is provided with a counterweight, and the counterweight It can slide along the counterweight bar; the upper front end of the support is provided with a front guide wheel, the upper rear end of the support is provided with a rear guide wheel, and a fixed wheel is provided between the front guide wheel and the rear guide wheel on the support. The beneficial effect of the invention is that the constant tension device has a simple structure and convenient tension adjustment, and is suitable for the production of broadband network cables. When the above-mentioned patents are used for tension adjustment of multi-layer yarns, they are bulky, require a large installation space, and have high requirements for the factory building, which increases the infrastructure cost of the factory building. the
发明内容 Contents of the invention
本发明为解决公知技术中存在的技术问题而提供一种碳纤维多层角联织机片纱张力调节装置,该装置在用于多层片纱的张力调节时,结构紧凑,占地面积小,体积小。 In order to solve the technical problems existing in the known technology, the present invention provides a carbon fiber multi-layer angle knitting machine sheet yarn tension adjustment device. When the device is used for tension adjustment of multi-layer sheet yarns, it has a compact structure and a small footprint. small volume. the
本发明为解决公知技术中存在的技术问题所采取的技术方案是:一种碳纤维多层角联织机片纱张力调节装置,包括机架;所述机架上安装有上部张力调节支架和下部张力调节支架,所述上部张力调节支架和所述下部张力调节支架呈上下对称布置,并且纵向 断面呈V形,V形开口与织机织口相对;所述上部张力调节支架上成对安装有沿送经方向依次设置的上部送经辊和上部摆动张紧辊;所述上部送经辊转动连接在上部摆臂转轴上,所述上部摆臂转轴转动连接在所述上部张力调节支架上;所述上部摆动张紧辊转动连接在上部摆辊支承轴上,所述上部摆辊支承轴通过固接在其两端的上部摆臂固接在所述上部摆臂转轴上,所述上部摆臂的下端与所述上部摆辊支承轴连接,所述上部摆臂的上端与所述上部摆臂转轴连接;在所述上部摆臂靠近织机织口的一侧下部和机架之间夹压有弹簧I;所述下部张力调节支架上成对安装有沿送经方向依次设置的下部送经辊和下部摆动张紧辊,所述下部送经辊转动连接在下部摆臂转轴,所述下部摆臂转轴转动连接在所述下部张力调节支架上;所述下部摆动张紧辊转动连接在下部摆辊支承轴上,所述下部摆辊支承轴通过固接在其两端的下部摆臂固接在所述下部摆臂转轴上,所述下部摆辊支承轴位于所述下部摆臂转轴的上方;在所述下部摆臂靠近织机织口的一侧上部和机架之间夹压有弹簧II。 The technical solution adopted by the present invention to solve the technical problems existing in the known technology is: a carbon fiber multi-layer angle knitting machine piece yarn tension adjustment device, including a frame; the upper tension adjustment bracket and the lower tension adjustment bracket are installed on the frame Tension adjustment bracket, the upper tension adjustment bracket and the lower tension adjustment bracket are symmetrically arranged up and down, and the longitudinal section is V-shaped, and the V-shaped opening is opposite to the weaving mouth of the loom; pairs are installed on the upper tension adjustment bracket. The upper warp let-off roller and the upper swing tension roller arranged in sequence along the warp let-off direction; the upper warp let-off roller is rotatably connected to the upper swing arm shaft, and the upper swing arm shaft is rotatably connected to the upper tension adjustment bracket; The upper swing tension roller is rotatably connected to the upper swing roller support shaft, and the upper swing roller support shaft is fixedly connected to the upper swing arm shaft through the upper swing arms fixed at both ends thereof, and the upper swing arm The lower end of the upper swing arm is connected to the support shaft of the upper swing roller, and the upper end of the upper swing arm is connected to the rotating shaft of the upper swing arm; it is clamped between the lower part of the upper swing arm near the weaving mouth of the loom and the frame There is a spring I; the lower let-off roller and the lower swing tension roller arranged in turn along the let-off direction are installed in pairs on the lower part of the tension adjustment bracket, and the lower part of the let-off roller is connected to the lower swing arm rotating shaft in rotation, and the lower part The rotating shaft of the swing arm is rotatably connected to the lower tension adjustment bracket; the lower oscillating tension roller is rotatably connected to the lower swing roller support shaft, and the lower swing roller support shaft is fixedly connected by the lower swing arm affixed to its two ends. On the shaft of the lower swing arm, the support shaft of the lower swing roller is located above the shaft of the lower swing arm; a spring is clamped between the upper part of the lower swing arm close to the weaving mouth of the loom and the frame II. the
在所述上部摆臂的上端设有配重支撑杆I,所述配重支撑杆I与所述弹簧I分设在所述上部摆臂的两侧;所述下部摆臂的上端与所述下部摆辊支承轴固接,所述下部摆臂的中部与所述下部摆臂转轴固接,在所述下部摆臂的下端设有配重安装孔和配重支撑杆II,所述配重支撑杆II与所述弹簧II设置在所述下部摆臂的同侧。 The upper end of the upper swing arm is provided with a counterweight support rod I, and the counterweight support rod I and the spring I are respectively arranged on both sides of the upper swing arm; the upper end of the lower swing arm and the lower part The support shaft of the swing roller is fixedly connected, the middle part of the lower swing arm is fixedly connected with the rotating shaft of the lower swing arm, and a counterweight installation hole and a counterweight support rod II are arranged at the lower end of the lower swing arm, and the counterweight supports The rod II and the spring II are arranged on the same side of the lower swing arm. the
所述上张力调节支架和所述下张力调节支架均是由至少两分段连接形成的。 Both the upper tension adjusting bracket and the lower tension adjusting bracket are formed by connecting at least two segments. the
所述上部送经辊、所述下部送经辊、所述上部摆动张紧辊和所述下部摆动张紧辊均是由轻质SCP复合钢管制成的。 The upper let-off roller, the lower let-off roller, the upper oscillating tension roller and the lower oscillating tension roller are all made of lightweight SCP composite steel pipes. the
所述配重支撑杆I和配重支撑杆II均是倾斜设置的。 Both the counterweight support rod I and the counterweight support rod II are inclined. the
本发明具有的优点和积极效果是:1)在送经方向上,采用弹簧压紧摆臂,摆臂带动摆臂支承轴上的摆动张紧辊压紧纱线,使纱线始终处于绷紧状态,结构简单,效果显著;2)采用在机架上安装纵向断面呈V形上下对称布置的上、下部张力调节支架,能够使纱线布局清晰,无干涉,保证多层纱线顺利进入织机,并且结构紧凑,占地面积小,体积小;纱线作用在上、下张力调节支架上的竖直力能够部分抵消,改善机架的受力状况,增强装置的稳定性;3)送经辊和摆动张紧辊均采用轻质SCP复合钢管,减少了对纱线的磨损。 The advantages and positive effects of the present invention are: 1) In the let-off direction, a spring is used to compress the swing arm, and the swing arm drives the swing tension roller on the support shaft of the swing arm to compress the yarn so that the yarn is always in tension 2) The upper and lower tension adjustment brackets, which are symmetrically arranged up and down in a V-shaped longitudinal section, are installed on the frame, which can make the yarn layout clear without interference and ensure that the multi-layer yarn enters the weaving smoothly. The machine has a compact structure, a small footprint, and a small volume; the vertical force of the yarn acting on the upper and lower tension adjustment brackets can be partially offset, which improves the stress on the frame and enhances the stability of the device; 3) sending Both the warp roll and the oscillating tension roll are made of lightweight SCP composite steel pipe, which reduces the wear on the yarn. the
附图说明 Description of drawings
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2是图1的A部剖视放大图; Fig. 2 is a sectional enlarged view of part A of Fig. 1;
图3是图1的B部剖视放大图; Fig. 3 is a sectional enlarged view of part B of Fig. 1;
图4是图2的C向视图; Fig. 4 is the C direction view of Fig. 2;
图5是图3的D向视图。 Fig. 5 is a D-direction view of Fig. 3 . the
图中:1、机架,2、下部张力调节支架,3.上部张力调节支架,4、配重支撑杆I,5、上部摆臂转轴,6、上部送经辊,7、上部摆臂,8、弹簧I,9、上部摆辊支承轴,10、上部摆动张紧辊,11、经纱,12、下部摆辊支承轴,13、下部摆动张紧辊,14、弹簧II,15、下部摆臂转轴,16、下部送经辊,17、下部摆臂,18、配重支撑杆II。
Among the figure: 1, frame, 2, lower tension adjustment support, 3. upper tension adjustment support, 4,
具体实施方式 Detailed ways
为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下: In order to further understand the invention content, characteristics and effects of the present invention, the following examples are given hereby, and detailed descriptions are as follows in conjunction with the accompanying drawings:
请参见图1~图5,一种碳纤维多层角联织机片纱张力调节装置,包括机架1,机架1上安装有上部张力调节支架3和下部张力调节支架2,上部张力调节支架3和下部张力调节支架2呈上下对称布置,并且纵向断面呈V形,V形开口与织机织口相对。
Please refer to Figures 1 to 5, a carbon fiber multi-layer corner loom piece yarn tension adjustment device, including a frame 1, an upper tension adjustment bracket 3 and a lower
上部张力调节支架3上成对安装有沿送经方向依次设置的上部送经辊6和上部摆动张紧辊10;上部送经辊6转动连接在上部摆臂转轴5上,上部摆臂转轴5转动连接在上部张力调节支架3上;上部摆动张紧辊10转动连接在上部摆辊支承轴9上,上部摆辊支承轴9通过固接在其两端的上部摆臂7固接在上部摆臂转轴5上,上部摆臂7的下端与上部摆辊支承轴9固接,上部摆臂7的上端与上部摆臂转轴5固接;在上部摆臂7靠近织机织口的一侧下部和机架1之间夹压有弹簧I8。
The upper warp let-off
下部张力调节支架2上成对安装有沿送经方向依次设置的下部送经辊16和下部摆动张紧辊13;下部送经辊16转动连接在下部摆臂转轴15上,下部摆臂转轴15转动连接在下部张力调节支架2上;下部摆动张紧辊13转动连接在下部摆辊支承轴12上,下部摆辊支承轴12通过固接在其两端的下部摆臂17固接在下部摆臂转轴15上,下部摆辊支承轴12位于下部摆臂转轴15的上方;在下部摆臂17靠近织机织口的一侧上部和机架1之间夹压有弹簧II14。
The lower warp let-off
下部摆臂17的上端与下部摆辊支承轴12固接,下部摆臂17的中部与下部摆臂转轴15固接,在下部摆臂17的下端设有配重安装孔和配重支撑杆II18,配重支撑杆II18与弹簧II14设置在下部摆臂17的同侧。在上部摆臂7的上方设有配重支撑杆I4,配重支 撑杆I4与弹簧I8分设在上部摆臂7的两侧。配重支撑杆I4和配重支撑杆II14通常采用倾斜设置。
The upper end of the
上部张力调节支架3和下部张力调节支架2均可以由至少两分段连接形成。以方便加工和运输。
Both the upper tension adjusting bracket 3 and the lower
上部送经辊6、下部送经辊16、上部摆动张紧辊10和下部摆动张紧辊13均是由轻质SCP复合钢管制成的,以减少对纱线的磨损。
The upper let-off
在本实例中,呈纵向断面呈V形布置的摆动张紧辊有90个,能够完成90层经纱的张力调节。 In this example, there are 90 swinging tension rollers arranged in a V shape in the longitudinal section, which can complete the tension adjustment of 90 layers of warp yarns. the
本发明的工作原理: Working principle of the present invention:
纱线经送经辊进入,经过摆动张紧辊引出,纱线在弹簧的作用下,始终处于绷紧状态。弹簧的伸缩可以将开口和综平交替过程中产生的冗余纱线进行储存,保证在织造过程中纱线始终处于张紧状态。 The yarn enters through the let-off roller and is drawn out through the swinging tension roller. Under the action of the spring, the yarn is always in a taut state. The expansion and contraction of the spring can store the redundant yarn generated during the alternating process of shedding and hedging, ensuring that the yarn is always in a tensioned state during the weaving process. the
当单个片纱中纱线数量较少时,织机拉动片纱,对弹簧形成的压力不足以使其产生足够的变形,此时需要在配重支撑杆上悬挂附加配重,配重对转轴施加与弹簧释放的弹簧力矩相反的力矩,使摆臂压紧弹簧,使弹簧产生足够的变形,压紧摆臂,摆臂带动摆筒支承轴和摆动张紧辊压紧纱线,使纱线张紧。 When the number of yarns in a single piece of yarn is small, the loom pulls the piece of yarn, and the pressure on the spring is not enough to make it deform enough. Apply the torque opposite to the spring torque released by the spring, so that the swing arm compresses the spring, causing the spring to produce sufficient deformation, compresses the swing arm, and the swing arm drives the swing cylinder support shaft and the swing tension roller to compress the yarn, so that the yarn tense. the
当单个片纱中纱线数量较多时,在配重安装孔内附加配重,或通过配重孔悬挂附加配重,以平衡下部摆臂结构,使下部摆辊支承轴保持在下部摆臂转轴的上面,防止下部摆臂颠倒翻转。 When the number of yarns in a single piece of yarn is large, add a counterweight in the counterweight installation hole, or hang an additional counterweight through the counterweight hole to balance the lower swing arm structure, so that the lower swing roller support shaft remains on the lower swing arm shaft to prevent the lower swing arm from turning upside down. the
尽管上面结合附图对本发明的优选实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可以做出很多形式,这些均属于本发明的保护范围之内。 Although the preferred embodiments of the present invention have been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Those of ordinary skill in the art Under the enlightenment of the present invention, people can also make many forms without departing from the purpose of the present invention and the scope of protection of the claims, and these all belong to the protection scope of the present invention. the
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210048245 CN102587010B (en) | 2012-02-28 | 2012-02-28 | Yarn sheet tension adjusting device for multilayer carbon fiber angle interlocking loom |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210048245 CN102587010B (en) | 2012-02-28 | 2012-02-28 | Yarn sheet tension adjusting device for multilayer carbon fiber angle interlocking loom |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102587010A CN102587010A (en) | 2012-07-18 |
| CN102587010B true CN102587010B (en) | 2013-10-23 |
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| CN 201210048245 Expired - Fee Related CN102587010B (en) | 2012-02-28 | 2012-02-28 | Yarn sheet tension adjusting device for multilayer carbon fiber angle interlocking loom |
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| CN104178890B (en) * | 2014-09-18 | 2015-09-30 | 中安(天津)航空设备有限公司 | A kind of let-off motion of Rapier looms |
| BE1027382B1 (en) * | 2019-06-20 | 2021-01-28 | Vandewiele Nv | An arrangement of a weaving machine and a yarn supply device with an associated yarn tension device |
| CN113618811A (en) * | 2021-08-20 | 2021-11-09 | 界首市宏利塑料股份有限公司 | Cutting equipment for coiled foaming adhesive rope |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH03137246A (en) * | 1989-10-19 | 1991-06-11 | Nippon Oil Co Ltd | Warp tension adjusting device of weaving machine |
| JPH06316839A (en) * | 1993-04-30 | 1994-11-15 | Asahi Chem Ind Co Ltd | Method for regulating warp yarn tension and its apparatus |
| JPH09228194A (en) * | 1996-02-26 | 1997-09-02 | Toyota Autom Loom Works Ltd | Easing body in loom |
| JP2000345448A (en) * | 1999-06-03 | 2000-12-12 | Tsudakoma Corp | Warp tension adjusting device |
| CN1330808C (en) * | 2003-12-23 | 2007-08-08 | 上海市纺织科学研究院 | Loom let-off bobbin rack for wearing flat coarse warp woven fabric |
| JP2009234777A (en) * | 2008-03-28 | 2009-10-15 | Toho Tenax Co Ltd | Creel |
| CN201386178Y (en) * | 2009-03-19 | 2010-01-20 | 窦其勇 | Single-yarn tension control device of cylinder creel for carbon-fiber weaving loom |
| CN201809546U (en) * | 2010-09-27 | 2011-04-27 | 江苏澳盛复合材料科技有限公司 | Carbon fiber cloth loom |
| CN202440622U (en) * | 2012-02-28 | 2012-09-19 | 天津工业大学 | Yarn sheet tension regulating device of carbon fiber multi-layer angle-linked loom |
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