CN102583043A - Mechanical arm capable of taking and placing materials - Google Patents
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Abstract
一种取放料机械臂,用于完成工件的自动化取放操作,包括:传送机构,用于传送待加工工件;抓取组件,用于抓取待加工工件;定位装置,与所述抓取组件连接,用于对抓取组件定位,使抓取组件到达预设位置;支撑桁架,用于固定所述传送机构和定位装置。上述取放料机械臂通过传送机构、抓取组件、定位装置以及支撑桁架实现对待加工工件的自动化取放,减少了人为因素造成的生产事故,提高了生产效率。
A pick-and-place mechanical arm, used to complete the automatic pick-and-place operation of workpieces, including: a transmission mechanism, used to transmit workpieces to be processed; a grabbing component, used to grab workpieces to be processed; a positioning device, connected with the grabbing The component connection is used for positioning the grabbing component so that the grabbing component reaches a preset position; the supporting truss is used for fixing the transmission mechanism and the positioning device. The above-mentioned loading and unloading mechanical arm realizes the automatic loading and unloading of workpieces to be processed through the transmission mechanism, grabbing components, positioning devices and supporting trusses, which reduces production accidents caused by human factors and improves production efficiency.
Description
【技术领域】 【Technical field】
本发明涉及机械臂,特别是涉及一种取放料机械臂。The invention relates to a mechanical arm, in particular to a pick-and-place mechanical arm.
【背景技术】 【Background technique】
我国制造业的优势主要依赖于低廉的劳动力和原料。近年来,人民币的持续升值和原料价格的上涨,使得中国制造业的竞争优势急剧丧失。很多生产制造企业面临劳动力成本不断提高和劳动力短缺的双重困难,促使工业机器人越来越多的进入企业的生产环节。但一般的工业机器人价格昂贵,其应用于特定的加工,更多的非标准设备很难用一般的工业机器人辅助加工。特别在一些重复操作的生产环节,由于人容易倦怠,容易造成生产事故。The advantages of my country's manufacturing industry mainly depend on cheap labor and raw materials. In recent years, the continuous appreciation of the renminbi and the rise in raw material prices have caused a sharp loss of the competitive advantage of China's manufacturing industry. Many manufacturing companies are facing the dual difficulties of rising labor costs and labor shortages, prompting more and more industrial robots to enter the production process of enterprises. However, general industrial robots are expensive, and they are used in specific processing. It is difficult for more non-standard equipment to be assisted by general industrial robots. Especially in some production links with repeated operations, because people are prone to burnout, it is easy to cause production accidents.
【发明内容】 【Content of invention】
基于此,有必要提供一种用于重复取放待加工工件的取放料机械臂。Based on this, it is necessary to provide a pick-and-place robotic arm for repeatedly picking and placing workpieces to be processed.
一种取放料机械臂,用于对待加工工件的取放操作,包括:A pick-and-place robotic arm, used for pick-and-place operations of workpieces to be processed, including:
传送机构,用于传送待加工工件;The transmission mechanism is used to transmit the workpiece to be processed;
抓取组件,用于抓取待加工工件;The grabbing component is used to grab the workpiece to be processed;
定位装置,与所述抓取组件连接,用于对抓取组件定位,使抓取组件到达预设位置;A positioning device, connected to the grabbing component, is used to position the grabbing component so that the grabbing component reaches a preset position;
支撑桁架,用于固定所述传送机构和定位装置。The supporting truss is used to fix the transmission mechanism and the positioning device.
进一步地,所述传送机构包括传送带和位于传送带上的转料盘,在传送带上设置有把所述转料盘定位在所述抓取组件的抓取范围内的定位块。Further, the transmission mechanism includes a conveyor belt and a transfer tray on the conveyor belt, and a positioning block for positioning the transfer tray within the grasping range of the grab assembly is arranged on the conveyor belt.
进一步地,所述抓取组件包括抓取爪和驱动所述抓取爪完成抓取动作的驱动装置。Further, the grabbing assembly includes grabbing claws and a driving device for driving the grabbing claws to complete the grabbing action.
进一步地,所述抓取组件包括第一抓取组件和第二抓取组件,所述第一抓取组件和第二抓取组件与定位装置连接。Further, the grabbing component includes a first grabbing component and a second grabbing component, and the first grabbing component and the second grabbing component are connected to the positioning device.
进一步地,所述定位装置包括第一方向定位装置、第二方向定位装置以及第三方向定位装置,所述第一方向定位装置、第二方向定位装置以及第三方向定位装置的定位方向两两相互垂直。Further, the positioning device includes a first direction positioning device, a second direction positioning device and a third direction positioning device, and the positioning directions of the first direction positioning device, the second direction positioning device and the third direction positioning device are in pairs perpendicular to each other.
进一步地,所述第一方向定位装置为线性模组,所述线性模组滑动连接在所述支撑桁架上,所述线性模组可沿第二方向滑动,第二方向定位装置为可推拉所述线性模组在第二方向上滑动的横推气缸,第三方向定位装置为连接在线性模组上的下降气缸。Further, the positioning device in the first direction is a linear module, the linear module is slidably connected to the support truss, the linear module can slide in the second direction, and the positioning device in the second direction is a push-pull The above-mentioned linear module slides in the second direction of the horizontal pushing cylinder, and the third direction positioning device is a descending cylinder connected to the linear module.
上述取放料机械臂通过传送机构、抓取组件、定位装置以及支撑桁架实现对待加工工件的取放,省去了人工的参与,减少了人为因素造成的生产事故。The pick-and-place robotic arm realizes the pick-and-place of workpieces to be processed through the transmission mechanism, grabbing components, positioning devices and support trusses, which saves manual participation and reduces production accidents caused by human factors.
【附图说明】 【Description of drawings】
图1为本实施方式提供的取放料机械臂结构示意图;Fig. 1 is a schematic structural view of the pick-and-place robotic arm provided in this embodiment;
图2为图1取放料机械臂中的空间定位装置的结构示意图;Fig. 2 is a structural schematic diagram of the spatial positioning device in the pick-and-place mechanical arm of Fig. 1;
图3为图1取放料机械臂中的传送结构的结构示意图。Fig. 3 is a structural schematic diagram of the transfer structure in the pick-and-place robotic arm of Fig. 1 .
【具体实施方式】 【Detailed ways】
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1,本实施例的取放料机械臂包括连传送机构100、抓取组件200、定位装置300以及支撑桁架400。Please refer to FIG. 1 , the pick-and-place robotic arm of this embodiment includes a
参阅图2,传送机构100包括传送带101和位于传送带上的转料盘102,在传送带101上设置有把所述转料盘102定位在抓取组件200的抓取范围内的定位块103。传送机构100包括传送带101、减速电机110、传送带轮105、主动轴104、主动轴固定杆106、从动轴调节杆107、带座轴承108以及从动轴109,减速电机110的电机轴与主动轴104相连,主动轴104通过键和传送带轮105相连,主动轴104通过两个带座轴承108与主动轴固定杆106螺纹联接,主动轴固定杆106与支撑桁架固定连接,从动轴109也通过两个带座轴承108与从动轴调节杆107螺纹联接,从动轴调节杆107与支撑桁架固定了连接,主动轴104和从动轴的传送带轮通过传送带101相连。可以理解,传送机构100不限于上述结构。Referring to FIG. 2 , the
抓取组件200用于抓取待加工工件,包括抓取爪和驱动抓取爪完成抓取动作的驱动装置,例如气爪和电磁阀。抓取爪根据待加工工件的不同,可设计不用的抓取爪,以适应不用的待加工工件,有的甚至用吸盘即可完成对待加工工件的抓取。The
参阅图3,定位装置300与抓取组件200连接,用于对抓取组件200定位,使抓取组件200到达预设位置。在抓取组件200从传送机构100的预设位置抓取待加工工件,再把待加工工件送到加工机床的预设位置,在机床完成对待加工工件的加工后,再从机床上抓取加工完的工件放回传送机构100的转料盘上,至此,完成取放的一个流程。优选的,抓取组件200包括第一抓取组件201和第二抓取组件202,第一抓取组件201和第二抓取组件202与定位装置300连接。Referring to FIG. 3 , the
定位装置300包括第一方向定位装置、第二方向定位装置以及第三方向定位装置,第一方向定位装置、第二方向定位装置以及第三方向定位装置的定位方向两两相互垂直。优选的,第一方向定位装置为线性模组310,线性模组310滑动连接在支撑桁架400上,线性模组310可沿第二方向滑动,第二方向定位装置为可推拉所述线性模组310在第二方向上滑动的横推气缸320,第三方向定位装置为连接在线性模组310的下降气缸330。优选的,当抓取组件200包括第一抓取组件201和第二抓取组件202时,连接在线性模组310的下降气缸330为两个,第一抓取组件201和第二抓取组件202分别连接一个下降气缸330。可以理解,线性模组可由其他实现线性移动的装置,例如,带机构、链机构、齿轮齿条传动机构等装置,横推气缸和下降气缸可由丝杆、液压缸、电缸等实现推拉动作的器件替代。The
支撑桁架400,用于固定传送机构100和定位装置300。本实施方式中,支撑桁架采用龙门结构,由长短的不一的工业铝型材连接而成。可以理解,支撑桁架400可以采用其他结构,支撑桁架400支撑定位装置300,使定位装置300在支撑桁架400上移动,对抓取组件200定位。The supporting
以下说明上述取放料机械臂的工作过程:The following describes the working process of the above-mentioned pick-and-place mechanical arm:
待加工工件整齐的摆放于传送结构100的转料盘102中,传送机构100的减速电机110带动主动轴104旋转,主动轴104通过键带动传送带101的转动,从而带动从动端传送带轮105的转动。由于定位块103固定于传送带101上,定位块把转料盘102定位在抓取组件200的抓取范围内。因此减速电机的转动最终带动转料盘102沿传送带运动方向移动,并将转料盘102内的待加工工件移动到预设位置,等待抓取组件200抓取待加工工件。抓取组件200抓取待加工工件后,由定位装置300将待加工工件移动到加工机床的预设位置,抓取组件200松开待加工工件并离开一段距离。当加工机床完成对待加工工件的加工时,抓取组件200由定位装置300完成对工件的抓取并放回转料盘102。至此,取放料机械臂完成了一个取放流程。The workpieces to be processed are neatly placed in the
在优选实施方式中,抓取组件200包括第一抓取组件201和第二抓取组件202时,第一抓取组件201抓取待加工工件后,由定位装置300将待加工工件移动到加工机床的预设位置,第二抓取组件202抓取加工机床上已经完成加工的工件并离开一段距离,第一抓取组件201把待加工工件放置在加工机床的加工位置,比如加工机床的夹具。抓取组件200把已经完成加工的工件通过定位装置300放回转料盘102。这时,由传送结构100的传送带101带动转料盘移动,将下一个放置有待加工工件的转料盘102移动到抓取组件的下方,供抓取组件抓取。第一抓取组件201和第二抓取组件202各司其职,在第一抓取组件201和第二抓取组件202移动到加工机床时,一个抓取已经完成加工的工件并离开一段距离,另一个把抓取的待加工工件放置到加工机床加工位置,提高了效率。In a preferred embodiment, when the grabbing
上述取放料机械臂通过传送机构100、抓取组件200、定位装置300以及支撑桁架400实现对待加工工件的取放,省去了人工的参与,减少人为因素造成的生产事故。The pick-and-place robotic arm realizes the pick-and-place of workpieces to be processed through the
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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