CN102581721B - Automatic grinding and polishing system of crystal blank - Google Patents
Automatic grinding and polishing system of crystal blank Download PDFInfo
- Publication number
- CN102581721B CN102581721B CN201210082472.7A CN201210082472A CN102581721B CN 102581721 B CN102581721 B CN 102581721B CN 201210082472 A CN201210082472 A CN 201210082472A CN 102581721 B CN102581721 B CN 102581721B
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- polishing
- swivel mount
- crystal blank
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- 238000005498 polishing Methods 0.000 title claims abstract description 158
- 238000000227 grinding Methods 0.000 title claims abstract description 144
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000003032 molecular docking Methods 0.000 claims description 50
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000000463 material Substances 0.000 description 11
- 230000000875 corresponding Effects 0.000 description 8
- 238000004642 transportation engineering Methods 0.000 description 8
- 238000005266 casting Methods 0.000 description 6
- 238000003754 machining Methods 0.000 description 6
- 238000003801 milling Methods 0.000 description 6
- 238000007517 polishing process Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000003068 static Effects 0.000 description 4
- 230000020347 spindle assembly Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 229910001651 emery Inorganic materials 0.000 description 2
- 210000001503 Joints Anatomy 0.000 description 1
- 210000004279 Orbit Anatomy 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/16—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of diamonds; of jewels or the like; Diamond grinders' dops; Dop holders or tongs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B11/00—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
- B24B11/02—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
Abstract
The invention discloses an automatic grinding and polishing system of a crystal blank. The grinding and polishing system comprises a first rotating frame, a second rotating frame, a feeding station, an abutting station, a discharging station and a transferring mechanism. An upper hemispherical grinding station and an upper hemispherical polishing station are arranged around the first rotating frame, and the first rotating frame is provided with a head; a lower hemispherical grinding station and a lower hemispherical polishing station are arranged around the second rotating frame, and the second rotating frame is provided with a head; and the transferring mechanism is capable of picking up and putting down a clamping tool and transferring the clamping tool among the feeding station, the head of the first rotating frame, the abutting station, the head of the second rotating frame and the discharging station in sequence. The invention further discloses a grinding and polishing system which is characterized in that a feeding station and a discharging station are combined to form a feeding and discharging station. By adoption of the technical scheme, the full-automatic grinding and polishing processing of the upper hemispherical inclined plane and the lower hemispherical inclined plane of a crystal blank is realized, and the grinding and polishing quality is ensured. In addition, the advantages of the existing machine are fully utilized, the motion complexity of the mechanism is simplified, the volume of the mechanism is reduced, and the mechanism is easy to manufacture, transport and maintain.
Description
Technical field
The present invention relates to crystal product polishing processing field, relate in particular to a kind of crystal blank automatic grinding and polishing system of crystal blank being carried out to automation polishing processing.
Background technology
Existing Multi-station crystal inclined plane milling and casting machine is all to adopt a plurality of head rotatings that are fixed with water drill jig to carry out multistation processing, the patent documentation that for example publication number is CN201179615Y discloses a kind of automatic loading/unloading water drill inclined plane milling and casting machine, comprise frame, in frame, be provided with side by side two swivel mounts, a head is respectively established at swivel mount four sides, form seven stations, be respectively feeding station, front hemisphere corase grind station, front hemisphere buffer position, docking station, rear quarter corase grind station, rear quarter polishing station, blanking station, feeding station is provided with the water drill blank feed mechanism corresponding with head, corase grind station is provided with the disc-grinding mechanism corresponding with head, polishing station is provided with the dump mechanism corresponding with head, blanking station is provided with the water corresponding with head and bores semi-finished product cutting agency, docking station is provided with and two docking mechanisms that water drill jig is corresponding that are located at respectively on two swivel mounts.This technical scheme does not need manpower intervention in whole water drill inclined plane milling and casting process engineering, has realized the full-automation of water drill inclined plane milling and casting processing, has improved working (machining) efficiency, has reduced artificial and frock cost, can effective control for product quality.This technical scheme is in actual implementation process, and inventor finds to have following problem: the one, and on docking station, two fixtures of docking lay respectively on two swivel mounts, very high to manufacture required precision like this and be also difficult to guarantee merging precision; Be that board volume is larger again, be difficult to manufacture and transportation; The 3rd, the limited space of docking station, feeding station, blanking station, complex structural designs is moved the loaded down with trivial details working (machining) efficiency that affects.
Publication number is that the patent documentation of CN101758431A discloses a kind of full-automatic water-drill grinding and polishing machine, it adopts manipulator automatic conveying fixture, clamping fixture seat is arranged on each processing stations, water drill jig is transported on processing stations by manipulator, and by manipulator, water drill jig and clamping fixture seat are positioned, also fixing by the locking cylinder locking fixture on clamping fixture seat behind location, on each station, clamping fixture seat and corresponding polishing processing mechanism are separate like this, thereby can reduce the requirement of the whole accuracy of manufacture of board and guarantee that water drill jig is with respect to the accurate location of grinding tool simultaneously, avoided influencing each other and disturbing between the organisation of working on each station.But, because fixture is to circulate on the clamping fixture seat of each processing stations, for the crystal blank in a particular jig, in order to guarantee that its processing uniformity at each station just must guarantee that fixture (comprises grinding and polishing angle with the uniformity that coordinates of clamping fixture seat on each station, turn the uniformity of face angle etc.), once and exist error just to there will be the error amplification effect that adds up, this point is particularly important for grinding and polishing station, if there is front and back, coordinate the inconsistent of location, just there will be the inclined-plane of polishing process Bu Shiduiqian road, rear road grinding process processing to carry out polishing, cause polishing effect to be had a greatly reduced quality, so, the accurate location of the fixture circulating in this technical scheme on each station clamp seat is vital, and for prior art and mechanism, to realize accurately still suitable difficulty of location of uniformity that fixture coordinates with each station clamp seat and machine automatization, and exist mechanism action complexity loaded down with trivial details, easy break-down, the problems such as maintenance cost height.Meanwhile, adopt complete bench structure to have equally the problems such as volume is large, transportation manufacture difficulty.
For this reason, a kind of crystal blank automatic grinding and polishing system has been proposed in the patent documentation that the inventor is CN102248460A at publication number, comprise: the first swivel mount, around the first swivel mount, be provided with at least one episphere grinding station that the episphere of crystal blank is carried out to grinding and the episphere of crystal blank carried out to the episphere polishing station of polishing with at least one, the first swivel mount can rotate and locate and be provided with at least two heads; The second swivel mount, around the second swivel mount, be provided with at least one lower semisphere grinding station that the lower semisphere of crystal blank is carried out to grinding and the lower semisphere of crystal blank carried out to the lower semisphere polishing station of polishing with at least one, the second swivel mount can rotate and locate and be provided with at least two heads; Feeding station, is provided with and crystal blank can be fixed on to the feed mechanism on fixture; Docking station, is provided with and crystal blank can be fixed to the docking mechanism another fixture from a fixture switching; Blanking station, is provided with the cutting agency that crystal blank can be disassembled from fixture; And, the first transfer device that at least one could pick up and put down fixture and it can be shifted between head on feeding station, docking station and the first swivel mount; The second transfer device that at least one could pick up and put down fixture and it can be shifted between head on docking station, blanking station and the second swivel mount; Wherein, on described episphere grinding station and lower semisphere grinding station, be equipped with grinding mechanism, on described episphere polishing station and lower semisphere polishing station, be equipped with polishing mechanism.This technical scheme adopts swivel mount and head form to realize the conversion between grinding process and polishing process, because fixture coordinates one with clamping fixture seat in this process, there is not the circulation of fixture, so can guarantee the processing uniformity of grinding process He Hou road, front road polishing process, yet the overall precision of polishing processing can be guaranteed to the accuracy of manufacture of relevant grinding and polishing station mechanism by swivel mount, head; Adopt hand type transfer device realize grinding and polishing operation with upper material process, dock the conversion between operation, blanking procedure, because fixture circulates in this process, fixture in turn with feeding station, docking station or blanking station on clamping fixture seat be fixed, so can rely on, self quality of fit of clamping fixture seat and associated mechanisms on each station guarantees material loading, docks, blanking is implemented, and these operations can be more lower slightly with respect to grinding and polishing operation concerning the requirement of quality of fit certainly.But, this technical scheme has adopted two groups of transfer devices (the first transfer device and the second transfer device) to realize fixture by two transfer cycle and has circulated, and still has the problems such as integrated machine stage body is long-pending greatly, the less inconvenient installation and maintenance in docking station space, board manufacturing cost is higher, energy consumption is higher.
Publication number is that the patent documentation of CN102152190A discloses a kind of Full automatic ornament polished machine, in the middle of frame, be provided with spindle assemblies, spindle assemblies upper end is provided with rotating disk, on rotating disk, be provided with a plurality of cantilevers, a plurality of cantilevers are uniformly distributed centered by the central axis position of spindle assemblies, and each cantilevered distal end is provided with a manipulator; In frame, with job order, distribute, be distributed with respectively: loading and unloading integrated package, grinding integrated package, at least one front polishing integrated package, switching integrated package, at least one rear grinding integrated package, polishing integrated package after at least one before at least one; Above-mentioned each assembly is end to end.In this technical scheme, product one-shot forming, collects all process steps in a machine, and production efficiency is high.But it adopts all stations of complete machine to arrange around a cantilever rotating disk (being equivalent to swivel mount), board bulky, manufacture transportation difficulty, each station space is less, arrangement of mechanism is difficult, inconvenient equipment installation and maintenance; Its grinding and polishing station adopts manipulator transferring clamp, has equally the problems such as manufacture difficulty is large, accuracy of manufacture requirement is high.
Summary of the invention
In order to solve above-mentioned technical problem, the object of this invention is to provide a kind of crystal blank automatic grinding and polishing system, not only can realize the full-automatic polishing processing on the upper and lower hemisphere of crystal blank inclined-plane, guarantee polishing processing quality, and can make full use of existing type advantage, the action complexity that simplifies the internal structure of an organization, reduces board volume, is easy to manufacture, transportation and safeguarding.
To achieve the above object, the present invention has adopted following technical scheme:
One of scheme, adopting material loading, blanking to separate station arranges: a kind of crystal blank automatic grinding and polishing system, comprise: the first swivel mount, around the first swivel mount, be provided with at least one episphere grinding station that the episphere of crystal blank is carried out to grinding and the episphere of crystal blank carried out to the episphere polishing station of polishing with at least one, the first swivel mount can rotate and locate and be provided with at least two heads; The second swivel mount, around the second swivel mount, be provided with at least one lower semisphere grinding station that the lower semisphere of crystal blank is carried out to grinding and the lower semisphere of crystal blank carried out to the lower semisphere polishing station of polishing with at least one, the second swivel mount can rotate and locate and be provided with at least two heads; Feeding station, is provided with and crystal blank can be fixed on to the feed mechanism on fixture; Docking station, is provided with the docking mechanism that crystal blank can be fixed to another fixture and two fixtures can be carried out to position exchange from a fixture switching; Blanking station, is provided with the cutting agency that crystal blank can be disassembled from fixture; And, the transfer device that can pick up and put down fixture and can be by it shift successively between head on head on feeding station, the first swivel mount, docking station, the second swivel mount and blanking station; Wherein, on described episphere grinding station and lower semisphere grinding station, be equipped with grinding mechanism, on described episphere polishing station and lower semisphere polishing station, be equipped with polishing mechanism.
Two of scheme, adopting material loading, blanking to merge station arranges: a kind of crystal blank automatic grinding and polishing system, comprise: the first swivel mount, around the first swivel mount, be provided with at least one episphere grinding station that the episphere of crystal blank is carried out to grinding and the episphere of crystal blank carried out to the episphere polishing station of polishing with at least one, the first swivel mount can rotate and locate and be provided with at least two heads; The second swivel mount, around the second swivel mount, be provided with at least one lower semisphere grinding station that the lower semisphere of crystal blank is carried out to grinding and the lower semisphere of crystal blank carried out to the lower semisphere polishing station of polishing with at least one, the second swivel mount can rotate and locate and be provided with at least two heads; Loading and unloading station, is provided with and crystal blank can be disassembled and another batch of crystal blank can be fixed on to the charging and discharging mechanism on this fixture from fixture; Docking station, is provided with the docking mechanism that crystal blank can be fixed to another fixture and two fixtures can be carried out to position exchange from a fixture switching; And, the transfer device that can pick up and put down fixture and it can be shifted between head on head on loading and unloading station, the first swivel mount, docking station and the second swivel mount successively; Wherein, on described episphere grinding station and lower semisphere grinding station, be equipped with grinding mechanism, on described episphere polishing station and lower semisphere polishing station, be equipped with polishing mechanism.
Inclined plane milling and casting processing for crystal blank relates generally to material loading, episphere grinding, episphere polishing, docking, lower semisphere grinding, lower semisphere polishing, blanking.In the technical program: adopt swivel mount and head form to realize the conversion between grinding process and polishing process, because fixture coordinates one with clamping fixture seat in this process, there is not the circulation of fixture, so can guarantee the processing uniformity of grinding process He Hou road, front road polishing process, yet the overall precision of polishing processing can be guaranteed to the accuracy of manufacture of relevant grinding and polishing station mechanism by swivel mount, head; Adopt hand type transfer device realize grinding and polishing operation with upper material process, dock the conversion between operation, blanking procedure, because fixture circulates in this process, fixture in turn with feeding station, docking station, blanking station or loading and unloading station on clamping fixture seat (clamp fixing plate) be fixed, so can rely on, self quality of fit of clamping fixture seat and associated mechanisms on each station guarantees material loading, docks, blanking is implemented, and these operations can be more lower slightly with respect to grinding and polishing operation concerning the requirement of quality of fit certainly.And, in technique scheme, having adopted can be by the docking mechanism of the position exchange of two fixtures of docking, on docking station, each circulation is only a fixture like this, such transfer device station that just can achieve a butt joint, feeding station, fixture circulation cycle between blanking station (or loading and unloading station), so not only realized on crystal blank, the full-automatic polishing processing on lower semisphere inclined-plane, guaranteed polishing processing quality, and each station is arranged more rationally succinct, it is well-to-do that station mechanism arranges space, reduced board overall volume, for realizing full-automatic processing, multiple computer desk series connection (or adopting pin-connected panel board) provides feasibility, greatly reduce manufacture, transportation, the difficulty of installation and debugging and maintenance and cost, simplify fixture and shifted circulation style, board energy consumption and material manufacturing cost have been reduced.
For adopting swivel mount and head form to realize the machinery of multi-station polishing processing, can adopt existing equipment, the disclosed a kind of four-station water drill inclined plane milling and casting machine of patent documentation that for example inventor's publication number is CN101269472A and the follow-up disclosed mechanism of improvement patent documentation, the discloseder a kind of water of patent documentation that many gem grinding devices of the disclosed a kind of Multi-disk of the patent documentation that for example publication number is CN2715913Y, publication number are CN2825203Y bores polisher lapper.It should be noted that, above-mentioned swivel mount can be rotating disk form, also can rack form; A fixture can be installed on above-mentioned head and also a plurality of fixtures can be installed; Above-mentioned crystal blank can be crystal ball blank, can be also water rough diamond part or other special-shaped crystal blanks; Above-mentioned grinding mechanism is square position grinding mechanism or roll-type grinding mechanism (cylinder emery wheel mechanism), and above-mentioned polishing mechanism is square position polishing mechanism or drum polisher structure (cylinder emery wheel mechanism); The concrete structure of grinding mechanism, polishing mechanism is found in above-mentioned patent documentation, for the concrete structure of docking mechanism, be found in the patent documentation of publication number CN102152190A, CN102152188A, CN202162662U, for the concrete structure of feed mechanism, cutting agency or charging and discharging mechanism, be found in the patent documentation that publication number is CN102152190A, CN102240941A, CN102211305A.
From above-mentioned patent documentation, the fixture that can know them is mounted in below the clamp fixing plate of head, although hand type transfer device will pick up and put down fixture from clamp fixing plate below and also can realize, but needed mechanism action meeting more complicated, therefore, as preferably, head on described the first swivel mount and the head on the second swivel mount include clamp fixing plate, fixture is placed on above clamp fixing plate and by clamp locking mechanism and fixes, and has guaranteed that like this mechanism action of hand type transfer device is simple and reliable.For clamp fixing plate be how to be arranged on head, which kind of concrete structure head can adopt and also have which auxiliary body, is found in above-mentioned patent documentation.
As preferably, around the first swivel mount, be provided with at least one episphere grinding station, at least one episphere polishing station and at least one wait station, on the first swivel mount, be provided with at least three heads; Around the second swivel mount, be provided with at least one lower semisphere grinding station, at least one lower semisphere polishing station and at least one wait station, on the second swivel mount, be provided with at least three heads.Wait station is room, does not implement polishing processing, arranges and waits for that station takies the polishing processing time of board in the time of can avoiding hand type transfer device transferring clamp, thereby improve working (machining) efficiency.
Each station mechanism, swivel mount and transfer device in technique scheme can be arranged in a board frame, but understand like this board volume large, be unfavorable for manufacturing transportation, therefore, as preferably, described the first swivel mount and episphere grinding station thereof, episphere polishing station and wait station are arranged in same frame, and described the second swivel mount and lower semisphere grinding station thereof, lower semisphere polishing station and wait station are arranged in same frame.And described feeding station, docking station, blanking station and transfer device can be arranged in same frame, also feeding station, docking station, blanking station and transfer device all can be made to a relatively independent board frame, can also be other various ways.Above-mentioned a plurality of mechanism can take packed and transported apart when transportation, can combine in use (or being bolted together by connector) and install and use.
The concrete structure of above-mentioned transfer device has multiple, can be track and manipulator form, be that manipulator is for picking up and put down fixture, manipulator moves to another station (moving back and forth) along fixing track from a station, but, if such mechanism adopts single manipulator along monorail loopy moving between each station, just there is the problem of inefficiency, if adopt a plurality of manipulators to realize respectively transfer along its separate track between two stations, just there is the problems such as driving mechanism is many, action is complicated, energy consumption is high.Therefore, as preferably, described transfer device comprises the 3rd swivel mount that can rotate and locate, and on the 3rd swivel mount, circumference is provided with a plurality of manipulators that can pick up and put down fixture; The 3rd swivel mount can be continuous rotation form, can be also reciprocally swinging.Adopt the transfer device of swivel mount and manipulator form, there is simple, the reliable efficiency advantages of higher of structure action.The structure shifting along ring ring for a plurality of manipulators, it is identical with manipulator form with swivel mount in fact.Concrete structure as for manipulator is found in the patent documentation that publication number is CN101758433A, CN201863078U, CN201702632U, CN102152190A, CN102240941A.As for the above-mentioned first rotation to the 3rd swivel mount and detent mechanism, all can adopt prior art, can adopt motor to drive swivel mount to rotate through gear or band transmission, on swivel mount, be fixedly installed locating turntable, pin-and-hole is set on locating turntable, the alignment pin being driven by positioning cylinder is set in frame, when swivel mount rotate in place, has alignment pin to insert this pin-and-hole and realize location.
The present invention is owing to having adopted above technical scheme, make full use of existing type advantage, action complexity simplifies the internal structure of an organization, not only realized on crystal blank, the full-automatic polishing processing on lower semisphere inclined-plane, polishing processing quality and processing uniformity have been guaranteed, and each station is arranged more rationally succinct, it is well-to-do that station mechanism arranges space, reduced board overall volume, for realizing full-automatic processing, multiple computer desk series connection (or adopting pin-connected panel board) provides feasibility, greatly reduce manufacture, transportation, the difficulty of installation and debugging and maintenance and cost, simplify fixture and shifted circulation style, further improved working (machining) efficiency, board energy consumption and material manufacturing cost have been reduced.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment 1;
Fig. 2 is the structural representation of embodiment 2;
Fig. 3 is the structural representation of embodiment 3;
Fig. 4 is the mounting structure schematic diagram of fixture on head;
Fig. 5 is the partial sectional view of Fig. 4.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
Embodiment 1:
A kind of crystal blank automatic grinding and polishing system as shown in Figure 1, comprise: the first swivel mount 2, around the first swivel mount 2, be provided with the episphere polishing station 13, that two 11,12 and one of episphere grinding stations that the episphere of crystal blank carried out to grinding carry out polishing to the episphere of crystal blank and wait for that station 14, the first swivel mounts 2 can rotate and locate and be provided with four heads 21; The second swivel mount 4, around the second swivel mount 4, be provided with the lower semisphere polishing station 33, that two 31,32 and one of lower semisphere grinding stations that the lower semisphere of crystal blank carried out to grinding carry out polishing to the lower semisphere of crystal blank and wait for that station 34, the second swivel mounts 4 can rotate and locate and be provided with four heads 41; Feeding station 6, is provided with and crystal blank can be fixed on to the feed mechanism on fixture; Docking station 5, is provided with the docking mechanism that crystal blank can be fixed to another fixture and two fixtures can be carried out to position exchange from a fixture switching; Blanking station 7, is provided with the cutting agency that crystal blank can be disassembled from fixture; And, a transfer device that can pick up and put down fixture and can be by it shift successively between head 41 (waiting for station 34 tops) on head 21 on feeding station 6, the first swivel mount 2 (waiting for station 14 tops), docking station 5, the second swivel mount 4 and blanking station 7; Wherein, on described episphere grinding station 11,12 and lower semisphere grinding station 31,32, be equipped with grinding mechanism, on described episphere polishing station 13 and lower semisphere polishing station 33, be equipped with polishing mechanism.
In the present embodiment, as shown in Figure 4, Figure 5, the head 21 on described the first swivel mount 2 and the head 41 on the second swivel mount 4 include clamp fixing plate 101, and fixture 100 is placed on clamp fixing plate 101 above and fixes by clamp locking mechanism.Described clamp locking mechanism comprises the single dovetail groove that is arranged on the top of clamp fixing plate 101, matches with fixture 100 bottom dovetails, clamp fixing plate 101 bottoms 104 are hinged with latch segment 102, the upper end fixing and locking cylinder 103 of latch segment 102, the movable end of locking cylinder 103 is flexibly connected with clamp fixing plate 101, and the lower end of latch segment 102 is stretched out the bottom of clamp fixing plate 101 and is provided with the dovetail hook of the locking fixture 100 bottom dovetails that match with described single dovetail groove.Described the first swivel mount 2 and episphere grinding station 11,12 thereof, episphere polishing station 13 and wait station 14 are arranged in same frame, and described the second swivel mount 4 and lower semisphere grinding station 31,32 thereof, lower semisphere polishing station 33 and wait station 34 are arranged in same frame; Described feeding station 6, docking station 5, blanking station 7, transfer device are separately positioned on separately independently in frame.Described transfer device comprises that on the 3rd swivel mount 8, the three swivel mounts 8 that can rotate and locate, circumference is provided with five manipulators 81 that can pick up and put down fixture 100; Described grinding mechanism is roll-type grinding mechanism, and described polishing mechanism is drum polisher structure.
Add man-hour, the fixture of the first swivel mount 2 head above episphere grinding station 11,12 carries out grinding, the fixture of the first swivel mount 2 head above episphere polishing station 13 carries out polishing, the first swivel mount 2 head above waiting for station 14 is static, the fixture of the second swivel mount 4 head above episphere grinding station 31,32 carries out grinding, the fixture of the second swivel mount 4 head above episphere polishing station 33 carries out polishing, and the second swivel mount 4 head above waiting for station 34 is static, empty fixture crystal blank on feeding station 6 is adhesively fixed, the fixture machining unloads processed finished products part at blanking station 7, the fixture that episphere machines is forwarded to another fixture at docking station 5 by crystal blank, five manipulators 81 on the 3rd swivel mount 8 capture respectively the fixture on corresponding station, the 3rd swivel mount 8 rotates a station and puts down fixture apart from manipulator 81, like this, fixture on former feeding station 6 is transferred to the head first-class pending episphere polishing processing of the first swivel mount 2 above wait station 14, former the first swivel mount 2 docks waiting for above station 14 that the fixture on head is transferred on docking station 5, on former docking station 5, to being connected to the fixture of crystal blank, be transferred to the head first-class pending lower semisphere polishing processing of the second swivel mount 4 above wait station 34, the fixture of former the second swivel mount 4 on head above wait station 34 is transferred to blanking station 7 and carries out blanking, the empty fixture that completes blanking on former blanking station 7 is transferred to feeding station 6 and carries out material loading, after each grinding, polishing station machine, the first swivel mount 2 and the second swivel mount 4 rotate respectively a station distance, etc. the fixture of pending episphere polishing processing, go on episphere grinding station 11 and process, the fixture that episphere polishing processing completes goes to waits for station 14, etc. the fixture of pending lower semisphere polishing processing, go on lower semisphere grinding station 31 and process, the fixture that lower semisphere polishing processing completes goes to waits for station 34, after feeding station 6, blanking station 7 and docking station 5 machine, the 3rd swivel mount 8 and manipulator 81 actions, enter next circulation.
Embodiment 2:
A kind of crystal blank automatic grinding and polishing system as shown in Figure 2, comprise: the first swivel mount 2, around the first swivel mount 2, be provided with episphere polishing station 13, the first swivel mounts 2 that two 11,12 and one of episphere grinding stations that the episphere of crystal blank carried out to grinding carry out polishing to the episphere of crystal blank and can rotate and locate and be provided with four heads 21; The second swivel mount 4, around the second swivel mount 4, be provided with lower semisphere polishing station 33, the second swivel mounts 4 that two 31,32 and one of lower semisphere grinding stations that the lower semisphere of crystal blank carried out to grinding carry out polishing to the lower semisphere of crystal blank and can rotate and locate and be provided with four heads 41; Loading and unloading station 9, is provided with and crystal blank can be disassembled and another batch of crystal blank can be fixed on to the charging and discharging mechanism on this fixture from fixture; Docking station 5, is provided with the docking mechanism that crystal blank can be fixed to another fixture and two fixtures can be carried out to position exchange from a fixture switching; And, a transfer device that can pick up and put down fixture and it can be shifted between head 41 on head 21 on loading and unloading station 9, the first swivel mount 2, docking station 5 and the second swivel mount 4 successively; Wherein, on described episphere grinding station 11,12 and lower semisphere grinding station 31,32, be equipped with grinding mechanism, on described episphere polishing station 13 and lower semisphere polishing station 33, be equipped with polishing mechanism.
In the present embodiment, as shown in Figure 4, Figure 5, the head 21 on described the first swivel mount 2 and the head 41 on the second swivel mount 4 include clamp fixing plate 101, and fixture 100 is placed on clamp fixing plate 101 above and fixes by clamp locking mechanism.Described clamp locking mechanism comprises the single dovetail groove that is arranged on the top of clamp fixing plate 101, matches with fixture 100 bottom dovetails, clamp fixing plate 101 bottoms 104 are hinged with latch segment 102, the upper end fixing and locking cylinder 103 of latch segment 102, the movable end of locking cylinder 103 is flexibly connected with clamp fixing plate 101, and the lower end of latch segment 102 is stretched out the bottom of clamp fixing plate 101 and is provided with the dovetail hook of the locking fixture 100 bottom dovetails that match with described single dovetail groove.Described the first swivel mount 2 and episphere grinding station 11,12 thereof, episphere polishing station 13 and wait station 14 are arranged in same frame, and described the second swivel mount 4 and lower semisphere grinding station 31,32 thereof, lower semisphere polishing station 33 and wait station 34 are arranged in same frame; Described loading and unloading station 9, docking station 5, transfer device are separately positioned on separately independently in frame.Described transfer device comprises that on the 3rd swivel mount 8, the three swivel mounts 8 that can rotate and locate, circumference is provided with four manipulators 81 that can pick up and put down fixture 100; Described grinding mechanism is roll-type grinding mechanism, and described polishing mechanism is drum polisher structure.
Add man-hour, the fixture of the first swivel mount 2 head above episphere grinding station 11,12 carries out grinding, the fixture of the first swivel mount 2 head above episphere polishing station 13 carries out polishing, the first swivel mount 2 head above waiting for station 14 is static, the fixture of the second swivel mount 4 head above episphere grinding station 31,32 carries out grinding, the fixture of the second swivel mount 4 head above episphere polishing station 33 carries out polishing, and the second swivel mount 4 head above waiting for station 34 is static, unprocessed crystal blank on the fixture machining is adhesively fixed after loading and unloading station 9 unloads processed finished products part again, the fixture that episphere polishing processing completes is forwarded to another fixture at docking station 5 by crystal blank, four manipulators 81 on the 3rd swivel mount 8 capture respectively the fixture on corresponding station, the 3rd swivel mount 8 rotates a station and puts down fixture apart from manipulator 81, like this, fixture on former loading and unloading station 9 is transferred to the head first-class pending episphere polishing processing of the first swivel mount 2 above wait station 14, former the first swivel mount 2 docks waiting for above station 14 that the fixture on head is transferred on docking station 5, on former docking station 5, to being connected to the fixture of crystal blank, be transferred to the head first-class pending lower semisphere polishing processing of the second swivel mount 4 above wait station 34, former the second swivel mount 4 is waiting for above station 34 that the fixture on head is transferred to loading and unloading station 9 and carries out blanking and material loading again, after each grinding, polishing station machine, the first swivel mount 2 and the second swivel mount 4 rotate respectively a station distance, etc. the fixture of pending episphere polishing processing, go on episphere grinding station 11 and process, the fixture that episphere polishing processing completes goes to waits for station 14, etc. the fixture of pending lower semisphere polishing processing, go on lower semisphere grinding station 31 and process, the fixture that lower semisphere polishing processing completes goes to waits for station 34, after loading and unloading station 9 and docking station 5 machine, the 3rd swivel mount 8 and manipulator 81 actions, enter next circulation.
Embodiment 3:
A kind of crystal blank automatic grinding and polishing system as shown in Figure 3, is only from the different of embodiment 1:
Described transfer device comprises five manipulators that can pick up and put down fixture, these five manipulators respectively along the head upper of feeding station 6 top to the first swivel mounts 2 (be positioned at and wait on station 14), the head upper of the first swivel mount 2 (be positioned at and wait on station 14) to the head upper (be positioned at and wait on station 34) of docking station 5 tops, docking station 5 top to the second swivel mounts 4, the head upper of the second swivel mount 4 (be positioned at and wait on station 34) to blanking station 7 tops, blanking station 7 to five trapped orbits of feeding station 6 tops come and go operation.Other mechanisms and the course of work and embodiment 1 are similar.
Claims (12)
1. a crystal blank automatic grinding and polishing system, is characterized in that, comprising:
The first swivel mount (2), around the first swivel mount (2), be provided with at least one and the episphere of crystal blank carried out to the episphere grinding station (11,12) of grinding and at least one carries out the episphere polishing station (13) of polishing to the episphere of crystal blank, the first swivel mount (2) can rotate and locate and be provided with at least two heads (21);
The second swivel mount (4), around the second swivel mount (4), be provided with at least one and the lower semisphere of crystal blank carried out to the lower semisphere grinding station (31,32) of grinding and at least one carries out the lower semisphere polishing station (33) of polishing to the lower semisphere of crystal blank, the second swivel mount (4) can rotate and locate and be provided with at least two heads (41);
Feeding station (6), is provided with and crystal blank can be fixed on to the feed mechanism on fixture;
Docking station (5), is provided with and crystal blank can be fixed to another fixture and can be by these two docking mechanisms that fixture carries out position exchange from the switching of fixture;
Blanking station (43), is provided with the cutting agency that crystal blank can be disassembled from fixture; And, the transfer device that can pick up and put down fixture and can be by it shift successively between head (41) on head (21) on feeding station (6), the first swivel mount (2), docking station (5), the second swivel mount (4) and blanking station (7);
Wherein, on described episphere grinding station (11,12) and lower semisphere grinding station (31,32), be equipped with grinding mechanism, on described episphere polishing station (13) and lower semisphere polishing station (33), be equipped with polishing mechanism.
2. a kind of crystal blank automatic grinding and polishing system according to claim 1, it is characterized in that, head (21) on described the first swivel mount (2) and the head (41) on the second swivel mount (4) include clamp fixing plate (101), and fixture (100) is placed on clamp fixing plate (101) and fixes above and by clamp locking mechanism.
3. a kind of crystal blank automatic grinding and polishing system according to claim 1, it is characterized in that, around the first swivel mount (2), be provided with at least one episphere grinding station (11,12), at least one episphere polishing station (13) and at least one wait station (14), on the first swivel mount (2), be provided with at least three heads (21); Around the second swivel mount (4), be provided with at least one lower semisphere grinding station (31,32), at least one lower semisphere polishing station (33) and at least one wait station (34), on the second swivel mount (4), be provided with at least three heads (41).
4. a kind of crystal blank automatic grinding and polishing system according to claim 3, it is characterized in that, described the first swivel mount (2) and episphere grinding station (11,12) thereof, episphere polishing station (13) and wait station (14) are arranged in a frame, and described the second swivel mount (4) and lower semisphere grinding station (31,32) thereof, lower semisphere polishing station (33) and wait station (34) are arranged in another frame.
5. a kind of crystal blank automatic grinding and polishing system according to claim 1, it is characterized in that, described transfer device comprises the 3rd swivel mount (8) that can rotate and locate, and the upper circumference of the 3rd swivel mount (8) is provided with a plurality of manipulators (81) that can pick up and put down fixture (100).
6. a kind of crystal blank automatic grinding and polishing system according to claim 1, is characterized in that, described grinding mechanism is square position grinding mechanism or roll-type grinding mechanism, and described polishing mechanism is square position polishing mechanism or drum polisher structure.
7. a crystal blank automatic grinding and polishing system, is characterized in that, comprising:
The first swivel mount (2), around the first swivel mount (2), be provided with at least one and the episphere of crystal blank carried out to the episphere grinding station (11,12) of grinding and at least one carries out the episphere polishing station (13) of polishing to the episphere of crystal blank, the first swivel mount (2) can rotate and locate and be provided with at least two heads (21);
The second swivel mount (4), around the second swivel mount (4), be provided with at least one and the lower semisphere of crystal blank carried out to the lower semisphere grinding station (31,32) of grinding and at least one carries out the lower semisphere polishing station (33) of polishing to the lower semisphere of crystal blank, the second swivel mount (4) can rotate and locate and be provided with at least two heads (41);
Loading and unloading station (9), is provided with and crystal blank can be disassembled and another batch of crystal blank can be fixed on to the charging and discharging mechanism on this fixture from fixture;
Docking station (5), is provided with and crystal blank can be fixed to another fixture and can be by these two docking mechanisms that fixture carries out position exchange from the switching of fixture; And,
The transfer device that can pick up and put down fixture and it can be shifted between head (41) on head (21) on loading and unloading station (9), the first swivel mount (2), docking station (5) and the second swivel mount (4) successively;
Wherein, on described episphere grinding station (11,12) and lower semisphere grinding station (31,32), be equipped with grinding mechanism, on described episphere polishing station (13) and lower semisphere polishing station (33), be equipped with polishing mechanism.
8. a kind of crystal blank automatic grinding and polishing system according to claim 7, it is characterized in that, head (21) on described the first swivel mount (2) and the head (41) on the second swivel mount (4) include clamp fixing plate (101), and fixture (100) is placed on clamp fixing plate (101) and fixes above and by clamp locking mechanism.
9. a kind of crystal blank automatic grinding and polishing system according to claim 7, it is characterized in that, around the first swivel mount (2), be provided with at least one episphere grinding station (11,12), at least one episphere polishing station (13) and at least one wait station (14), on the first swivel mount (2), be provided with at least three heads (21); Around the second swivel mount (4), be provided with at least one lower semisphere grinding station (31,32), at least one lower semisphere polishing station (33) and at least one wait station (34), on the second swivel mount (4), be provided with at least three heads (41).
10. a kind of crystal blank automatic grinding and polishing system according to claim 9, it is characterized in that, described the first swivel mount (2) and episphere grinding station (11,12) thereof, episphere polishing station (13) and wait station (14) are arranged in a frame, and described the second swivel mount (4) and lower semisphere grinding station (31,32) thereof, lower semisphere polishing station (33) and wait station (34) are arranged in another frame.
11. a kind of crystal blank automatic grinding and polishing systems according to claim 7, it is characterized in that, described transfer device comprises the 3rd swivel mount (8) that can rotate and locate, and the upper circumference of the 3rd swivel mount (8) is provided with a plurality of manipulators (81) that can pick up and put down fixture (100).
12. a kind of crystal blank automatic grinding and polishing systems according to claim 7, is characterized in that, described grinding mechanism is square position grinding mechanism or roll-type grinding mechanism, and described polishing mechanism is square position polishing mechanism or drum polisher structure.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210082472.7A CN102581721B (en) | 2012-03-26 | 2012-03-26 | Automatic grinding and polishing system of crystal blank |
| PCT/CN2012/074660 WO2013143198A1 (en) | 2012-03-26 | 2012-04-25 | Automatic grinding and polishing system for crystal blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210082472.7A CN102581721B (en) | 2012-03-26 | 2012-03-26 | Automatic grinding and polishing system of crystal blank |
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| Publication Number | Publication Date |
|---|---|
| CN102581721A CN102581721A (en) | 2012-07-18 |
| CN102581721B true CN102581721B (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210082472.7A Active CN102581721B (en) | 2012-03-26 | 2012-03-26 | Automatic grinding and polishing system of crystal blank |
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| Country | Link |
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| CN (1) | CN102581721B (en) |
| WO (1) | WO2013143198A1 (en) |
Families Citing this family (3)
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|---|---|---|---|---|
| CN103084952B (en) * | 2013-02-06 | 2015-03-11 | 浙江欧源机械科技有限公司 | Crystal blank automatic polishing system and docking mechanism thereof |
| CN108406582A (en) * | 2018-01-16 | 2018-08-17 | 佛山市新鹏机器人技术有限公司 | Turntable is carried in polishing |
| CN113682811A (en) * | 2021-07-28 | 2021-11-23 | 深圳科瑞技术股份有限公司 | Pole piece carrying device and lamination equipment |
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| CN202144035U (en) * | 2011-06-29 | 2012-02-15 | 浙江名媛工艺饰品有限公司 | Auxiliary machine used for automatic crystal blank grinding and polishing system |
| CN202162659U (en) * | 2011-06-29 | 2012-03-14 | 浙江名媛工艺饰品有限公司 | Crystal blank automatic grinding and polishing system |
| CN102240943B (en) * | 2011-07-06 | 2013-07-03 | 浙江名媛工艺饰品有限公司 | Automatic grinding and polishing system for crystal blank, and auxiliary machinery of automatic grinding and polishing system |
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- 2012-03-26 CN CN201210082472.7A patent/CN102581721B/en active Active
- 2012-04-25 WO PCT/CN2012/074660 patent/WO2013143198A1/en active Application Filing
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| CN2825203Y (en) * | 2005-08-18 | 2006-10-11 | 刘喜仁 | Crystal grinding and polishing machine |
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| Publication number | Publication date |
|---|---|
| WO2013143198A1 (en) | 2013-10-03 |
| CN102581721A (en) | 2012-07-18 |
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