CN102577666A - No-missing chain-driven rotary cultivator with functions of soil casting, stubble cleaning and subsoiling - Google Patents
No-missing chain-driven rotary cultivator with functions of soil casting, stubble cleaning and subsoiling Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种旋耕机,特别是一种无漏耕链条传动抛土灭茬深松旋耕机。 The invention relates to a rotary tiller, in particular to a subsoiling rotary tiller with chain drive for throwing soil and stubble.
背景技术 Background technique
根据目前双季或多季作物的长期以来套种结构模式,造成土地无法有足够的时间和机会进行深翻,土地容易板结,使作物根系无法深入土地吸收深层水分、地温和营养。造成作物弱苗、病苗、冬天容易冻死、甚至倒伏颗粒无收等严重后果,严重影响了粮食产量和国家粮食安全问题。 According to the current long-term intercropping structure pattern of double-cropping or multi-cropping crops, the land cannot have enough time and opportunity for deep plowing, and the land is easy to harden, making it impossible for crop roots to penetrate deep into the soil to absorb deep water, ground temperature and nutrients. It causes serious consequences such as weak seedlings, sick seedlings, easy to freeze to death in winter, and even lodging and no harvest, which seriously affects grain production and national food security.
目前深松旋耕机都采用在旋耕机前端加装一套笨重的勾状犁:利用强大的牵引力把入土勾状犁强行拉动进行深松:紧接着后置的旋耕机进行旋耕破碎,也有直接单一深松不在进行旋耕破碎的,此类深松旋耕机,不仅需要强大的功率牵力,消耗功率大,制造成本高,易损坏等缺点外,而且功能单一,无法达到旋耕、深松、灭茬等一机多用的效果。 At present, the subsoiling rotary tiller adopts a set of heavy hook-shaped plow at the front end of the rotary tiller: the hook-shaped plow inserted into the soil is forcibly pulled by the strong traction force for subsoiling; the rotary tiller at the rear is then used for rotary tillage and crushing , There are also direct single subsoilers that do not perform rotary tillage and crushing. This type of subsoiler rotary tiller not only needs strong power traction, high power consumption, high manufacturing cost, and is easy to be damaged, but also has a single function and cannot achieve rotary tillage. Plowing, subsoiling, stubble removal and other multi-purpose effects of one machine.
中间传动的耕作机械,因中间传动箱相对应的下端,因无法安装旋转刀具而造成20cm宽的旋耕灭茬盲区,至今都无法解决这一难题。直接影响旋耕灭茬和播种质量,从而影响到粮食产量。 The middle transmission tillage machinery, because of the corresponding lower end of the middle transmission box, cannot install the rotary cutter, which causes a 20cm wide blind area of rotary tillage and stubble removal, which has not been able to solve this problem so far. It directly affects the stubble removal and sowing quality of rotary tillage, thus affecting the grain yield.
发明内容 Contents of the invention
本发明所要解决的技术问题是针对现有技术的不足,提供一种结构设计合理、通用性强、使用寿命长的无漏耕链条传动抛土灭茬深松旋耕机。 The technical problem to be solved by the present invention is to provide a subsoiling rotary cultivator with reasonable structure design, strong versatility and long service life, which is driven by a non-missing tillage chain and throws soil and removes stubble.
本发明所要解决的技术问题是通过以下的技术方案来实现的。本发明是一种无漏耕链条传动抛土灭茬深松旋耕机,它包括链条传动箱总成,其特点是:该链条传动箱总成采用中间传动的方式设置; The technical problem to be solved by the present invention is achieved through the following technical solutions. The present invention is a non-missing plowing chain drive throwing soil stubble removal subsoiling rotary tiller, which includes a chain transmission box assembly, which is characterized in that: the chain transmission box assembly is set in the way of intermediate transmission;
链条传动箱总成包括传动箱体,传动箱体的上端部内设有动力输入轴和传动链轮轴,动力输入轴和传动链轮轴上设有啮合的动力输入齿轮,传动链轮轴上还设有动力输入链轮;传动箱体的下端部内设有动力输出轴,动力输出轴通过轴承与轴承油封座设置在传动箱体上,动力输出轴上设有动力输出链轮;动力输入链轮和动力输出链轮上设有传动链条;在传动链条的外侧部设有固定在传动箱体上的链条涨紧装置; The chain transmission box assembly includes a transmission box body. The upper end of the transmission box body is provided with a power input shaft and a transmission sprocket shaft. The power input shaft and the transmission sprocket shaft are provided with meshing power input gears. The transmission sprocket shaft is also provided with Power input sprocket; the lower end of the transmission box is provided with a power output shaft, the power output shaft is arranged on the transmission box through a bearing and a bearing oil seal seat, and a power output sprocket is arranged on the power output shaft; the power input sprocket and A transmission chain is provided on the power output sprocket; a chain tensioning device fixed on the transmission box is provided on the outer side of the transmission chain;
所述的动力输出轴的两端分别伸出传动箱体与带法兰盘的联轴器连接,联轴器通过法兰盘与带法兰盘的深松刀盘轴总成连接,在联轴器上设有翻土刀和犁刀;深松刀盘轴总成通过法兰盘与带法兰盘的支撑轴连接,支撑轴通过轴承与轴承油封座连接在支臂上,支臂通过支撑壳体与传动箱体连接。 The two ends of the power output shaft respectively protrude from the transmission box to connect with the coupling with the flange, and the coupling is connected with the subsoiling cutter head shaft assembly with the flange through the flange. There are plowing knives and coulters on the shaft device; the subsoiling cutterhead shaft assembly is connected to the support shaft with flange through the flange, the support shaft is connected to the support arm through the bearing and the bearing oil seal seat, and the support arm passes through The supporting shell is connected with the transmission case.
本发明所述的深松刀盘轴总成可以为现有技术中公开的任何一种深松刀盘轴总成,它一般包括深松刀盘轴,以及设在深松刀盘轴上的若干个深松刀盘等部件组成。 The sub-loosening cutter head shaft assembly described in the present invention can be any kind of sub-loosening cutter head shaft assembly disclosed in the prior art, which generally includes a sub-loosening cutter head shaft and a It consists of several sub-loosening cutterheads and other components.
本发明无漏耕链条传动抛土灭茬深松旋耕机中:设在传动链轮轴上的动力输入齿轮在使用时可以调换至对称的安装位置,这样可以实现反转。 In the non-missing tillage chain transmission of the present invention, in the subsoiling rotary cultivator for throwing soil and removing stubble, the power input gear arranged on the transmission sprocket shaft can be switched to a symmetrical installation position during use, so that the reverse rotation can be realized.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬深松旋耕机中:连接在支臂上的轴承与轴承油封座内设有润滑油腔,在轴承与轴承油封座上还设有与润滑油腔连通的注油口。这样可以方便地加注润滑油,增加使用寿命。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the non-leaking tillage chain transmission mentioned above, in the subsoiling rotary tiller with soil throwing and stubble removal: the bearing connected to the support arm and the bearing oil seal seat are provided with a lubricating oil chamber, and the bearing and the bearing oil seal seat are also provided with a lubricating oil chamber. Cavity connected oil port. In this way, it is convenient to add lubricating oil and increase the service life.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬深松旋耕机中:在深松刀盘轴总成上方设有栅栏式盖板。栅栏式盖板在安装时可以装在旋耕机的支架上,或者通过支架固定于支臂或者中间传动箱体上。本发明通过在旋耕刀抛土方向增加简易设置的栅栏式盖板,利用抛土惯性完成循坏碎土,挡草,抛土灭茬等一系列复杂田间作业。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned subsoiling rotary tiller without missing tillage chain transmission throwing soil and stubble removal: a fence-type cover plate is arranged above the subsoiling cutter head shaft assembly. The fence type cover plate can be installed on the support of the rotary tiller during installation, or fixed on the support arm or the middle transmission box through the support. In the present invention, by adding a simple fence-type cover plate in the throwing direction of the rotary tiller, the inertia of throwing soil is used to complete a series of complex field operations such as cycling broken soil, blocking grass, and throwing soil to eliminate stubble.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬深松旋耕机中:所述的栅栏式盖板为弧状。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned subsoiling rotary cultivator without missing tillage chain transmission throwing soil and stubble removal: the fence-type cover plate is arc-shaped.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬深松旋耕机中:在深松刀盘轴总成的深松刀盘轴上设有犁刀库,犁刀库上安装有犁刀。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned non-missing plowing chain drive throwing soil stubble removal subsoiling rotary tiller: the subsoiling cutter shaft of the subsoiling cutter shaft assembly is provided with a coulter magazine, and a coulter is installed on the coulter magazine.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。以上所述的无漏耕链条传动抛土灭茬深松旋耕机中:所述的链条涨紧装置包括固定在传动箱体上的弹簧叉座和板簧,在弹簧叉座上设有调节螺栓,调节螺栓上设有并帽,在弹簧叉座内的调节螺栓上固定设有弹簧,所述的板簧处在传动链条与弹簧之间。本发明公开的链条涨紧装置弹性高,涨紧效果好。本发明也可以使用现有技术中公开了任何一种可适用于本发明的链条涨紧装置。 The technical problem to be solved by the present invention can be further realized through the following technical solutions. In the above-mentioned non-missing tillage chain drive throwing soil stubble removal subsoiling rotary tiller: the chain tensioning device includes a spring fork seat and a leaf spring fixed on the transmission box, and an adjusting bolt is arranged on the spring fork seat , the adjusting bolt is provided with a parallel cap, and a spring is fixed on the adjusting bolt in the spring fork, and the leaf spring is located between the transmission chain and the spring. The chain tensioning device disclosed by the invention has high elasticity and good tensioning effect. The present invention can also use any chain tensioning device disclosed in the prior art that is applicable to the present invention.
本发明无漏耕链条传动抛土灭茬深松旋耕机彻底解决了大马大农机配套的各种耕作机械容易造成断链条,损坏轴承,齿轮,甚至打坏传动箱总成等严重机械故障问题的发生。本发明设置的翻土刀可以先将前述盲区的生土翻起来,再通过联轴器上所设的犁刀进行破碎,特别解决了中间传动的耕作机械因中间传动箱对应的下端,因无法安装旋转刀具而造成的20cm旋耕灭茬盲区这一至今无法解决的难题。 The present invention completely solves the serious mechanical failure problems such as broken chains, damaged bearings, gears, and even broken transmission box assemblies of various tillage machinery matched with large agricultural machinery in Malaysia. happened. The plowing knife provided by the present invention can first turn up the raw soil in the aforementioned blind area, and then crush it through the coulter provided on the coupling, which especially solves the problem that the lower end of the middle transmission box of the farming machinery in the middle transmission cannot The 20cm blind area of rotary tillage and stubble removal caused by the installation of rotary cutters is a difficult problem that cannot be solved so far.
本发明由于采用了带链条涨紧装置的高强度链条传动方式,彻底解决了因齿轮传动之间的中心距无法精准定位造成的不平行硬性顶齿较劲传动,从而导致齿轮,轴承,传动箱等零部件发热疲劳损坏等严重故障的发生。 Because the present invention adopts a high-strength chain transmission mode with a chain tensioning device, it completely solves the non-parallel hard top tooth transmission caused by the inability to accurately locate the center distance between the gear transmissions, resulting in gears, bearings, transmission boxes, etc. The occurrence of serious failures such as heat fatigue damage of components.
与现有技术相比,本发明制造简单,生产容易,成本低,且通用性强,维修方便。本发明旋耕机与传统的灭茬旋耕机相比,可以节能50%以上,且旋耕灭茬效果提高一倍左右。而且,由于深松刀盘总成采用法兰盘连接,不仅维修方便,而且大大的节约了维修的成本。 Compared with the prior art, the invention has simple manufacture, easy production, low cost, strong versatility and convenient maintenance. Compared with the traditional stubble removal rotary tiller, the rotary tiller of the present invention can save energy by more than 50%, and the effect of rotary tillage and stubble removal is about doubled. Moreover, since the subsoiling cutter head assembly is connected by a flange, it is not only convenient for maintenance, but also greatly saves maintenance costs.
附图说明 Description of drawings
图1为本发明的一种结构示意图; Fig. 1 is a kind of structural representation of the present invention;
图2为栅栏式盖板的一种结构示意图; Fig. 2 is a kind of structural representation of fence type cover plate;
图3为链条涨紧装置的一种结构示意图。 Fig. 3 is a structural schematic diagram of the chain tensioning device.
具体实施方式 Detailed ways
以下参照附图,进一步描述本发明的具体技术方案,以便于本领域的技术人员进一步地理解本发明,而不构成对其权利的限制。 The specific technical solutions of the present invention will be further described below with reference to the accompanying drawings, so that those skilled in the art can further understand the present invention, without limiting their rights.
实施例1,参照图1-3,一种无漏耕链条传动抛土灭茬深松旋耕机,它包括链条传动箱总成,该链条传动箱总成采用中间传动的方式设置;
链条传动箱总成包括传动箱体1,传动箱体1的上端部内设有动力输入轴2和传动链轮轴3,动力输入轴2和传动链轮轴3上设有啮合的动力输入齿轮4,传动链轮轴3上还设有动力输入链轮5;传动箱体1的下端部内设有动力输出轴20,动力输出轴20通过轴承与轴承油封座12设置在传动箱体1上,动力输出轴20上设有动力输出链轮18;动力输入链轮5和动力输出链轮18上设有传动链条7;在传动链条7的外侧部设有固定在传动箱体1上的链条涨紧装置6;
The chain transmission box assembly includes a
所述的动力输出轴20的两端分别伸出传动箱体1与带法兰盘14的联轴器16连接,联轴器16通过法兰盘14与带法兰盘14的深松刀盘轴总成13连接,在联轴器16上设有翻土刀15和犁刀19;深松刀盘轴总成13通过法兰盘14与带法兰盘14的支撑轴17连接,支撑轴17通过轴承与轴承油封座12连接在支臂9上,支臂9通过支撑壳体8与传动箱体1连接。
The two ends of the
实施例2,实施例1所述的无漏耕链条传动抛土灭茬深松旋耕机中:连接在支臂9上的轴承与轴承油封座12内设有润滑油腔11,在轴承与轴承油封座12上还设有与润滑油腔11连通的注油口10。
Embodiment 2, in the non-missing tillage chain drive described in
实施例3,参照图2,实施例1或2或3所述的无漏耕链条传动抛土灭茬深松旋耕机中:在深松刀盘轴总成13上方设有栅栏式盖板21。
Embodiment 3, referring to Fig. 2, in the subsoiling rotary tiller without missing tillage chain transmission described in
实施例4,实施例3所述的无漏耕链条传动抛土灭茬深松旋耕机中:所述的栅栏式盖板21为弧状。
Embodiment 4, in the subsoiling rotary cultivator without missing tillage chain transmission described in embodiment 3: the fence-
实施例5,实施例1-4任何一项所述的无漏耕链条传动抛土灭茬深松旋耕机中:在深松刀盘轴总成13的深松刀盘轴上设有犁刀库,犁刀库上安装有犁刀。
实施例6,参照图3,实施例1-5任何一项所述的无漏耕链条传动抛土灭茬深松旋耕机中:所述的链条涨紧装置6包括固定在传动箱体1上的弹簧叉座25和板簧26,在弹簧叉座25上设有调节螺栓24,调节螺栓24上设有并帽23,在弹簧叉座25内的调节螺栓24上固定设有弹簧22,所述的板簧26处在传动链条7与弹簧22之间。
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106332581A (en) * | 2016-08-23 | 2017-01-18 | 华南农业大学 | Opener for omitted ploughing prevention |
| CN107484440A (en) * | 2017-08-11 | 2017-12-19 | 安徽独秀山蓝莓科技开发有限公司 | One kind is used for blueberry plantation rotary cultivator attachment |
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| CN2629402Y (en) * | 2003-06-18 | 2004-08-04 | 郭玉富 | Complex operation planter |
| CN200973240Y (en) * | 2005-09-21 | 2007-11-14 | 郝深 | Ridging and rotary tillage and stubble removal machine |
| JP2010213615A (en) * | 2009-03-16 | 2010-09-30 | Yanmar Co Ltd | Rice transplanter |
| CN202514244U (en) * | 2012-03-19 | 2012-11-07 | 刘建 | Rotary cultivator for soil casting, stubble ploughing and deep scarification transmitted by no-balk chain |
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2012
- 2012-03-19 CN CN 201210072178 patent/CN102577666B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2629402Y (en) * | 2003-06-18 | 2004-08-04 | 郭玉富 | Complex operation planter |
| CN200973240Y (en) * | 2005-09-21 | 2007-11-14 | 郝深 | Ridging and rotary tillage and stubble removal machine |
| JP2010213615A (en) * | 2009-03-16 | 2010-09-30 | Yanmar Co Ltd | Rice transplanter |
| CN202514244U (en) * | 2012-03-19 | 2012-11-07 | 刘建 | Rotary cultivator for soil casting, stubble ploughing and deep scarification transmitted by no-balk chain |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106332581A (en) * | 2016-08-23 | 2017-01-18 | 华南农业大学 | Opener for omitted ploughing prevention |
| CN107484440A (en) * | 2017-08-11 | 2017-12-19 | 安徽独秀山蓝莓科技开发有限公司 | One kind is used for blueberry plantation rotary cultivator attachment |
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| Publication number | Publication date |
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| CN102577666B (en) | 2013-11-06 |
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Address after: 536000, the Guangxi Zhuang Autonomous Region, Beihai, Jilin Road, Taiwan Road, Northeast China Electronics Beihai Industrial Park incubator building on the third floor, Room 302 Patentee after: Liu Jian Address before: 222000 grand international garden, No. 99 Antarctic North Road, Sinpo District, Jiangsu, Lianyungang, 9-3-1002 Patentee before: Liu Jian |
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