CN102563016A - Spindle assembly for double-intermediate-shaft transmission - Google Patents

Spindle assembly for double-intermediate-shaft transmission Download PDF

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Publication number
CN102563016A
CN102563016A CN2011104414036A CN201110441403A CN102563016A CN 102563016 A CN102563016 A CN 102563016A CN 2011104414036 A CN2011104414036 A CN 2011104414036A CN 201110441403 A CN201110441403 A CN 201110441403A CN 102563016 A CN102563016 A CN 102563016A
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main shaft
gear
double
positioning
hexagonal key
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陶磊
石红云
王颖颖
任福臣
李法友
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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Priority to CN2011104414036A priority Critical patent/CN102563016A/en
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Abstract

一种用于双中间轴变速器的主轴总成。其技术方案由八片主轴调整垫片来实现主轴上的齿轮轴向定位,通过主轴齿轮与副轴齿轮的相互啮合来实现其径向定位,其结构简单、承载能力强、轴向长度短、噪音低;对于双中间轴变速器来说,主轴各挡齿轮在主轴上径向浮动,主、副轴的轴线处于同一平面内,齿轮啮合所产生的径向力相互抵消,即主轴只传递扭矩,所受径向力的合力为零。该定位结构简单、承载能力强、耐用度高,在不增加成本的前提下提高了双中间轴变速器寿命。

A main shaft assembly for a double countershaft transmission. Its technical solution uses eight main shaft adjusting gaskets to realize the axial positioning of the gear on the main shaft, and realizes its radial positioning through the mutual meshing of the main shaft gear and the countershaft gear. It has a simple structure, strong bearing capacity, short axial length, Low noise; for double countershaft transmissions, the gears of the main shaft float radially on the main shaft, the axes of the main shaft and the auxiliary shaft are in the same plane, and the radial forces generated by the gear meshing cancel each other out, that is, the main shaft only transmits torque, The resultant force of radial force is zero. The positioning structure is simple, the bearing capacity is strong, and the durability is high, and the service life of the double intermediate shaft transmission is improved without increasing the cost.

Description

用于双中间轴变速器的主轴总成Main shaft assembly for double countershaft transmission

技术领域 technical field

本发明为一种为用于双中间轴变速器的主轴总成。  The present invention is a main shaft assembly for double countershaft transmission. the

背景技术 Background technique

双中间轴结构变速器具有结构紧凑、换挡力小、寿命长等优点,广泛使用于公路用车。现在所使用的主轴总成定位结构是通过轴承来实现主轴总成的轴向定位,零件较多,价格高,装配复杂。 The transmission with double countershaft structure has the advantages of compact structure, small shifting force and long service life, and is widely used in road vehicles. The spindle assembly positioning structure currently used realizes the axial positioning of the spindle assembly through bearings, which has many parts, high price and complicated assembly.

发明内容 Contents of the invention

本发明针对现有技术的不足,而提供一种主轴定位结构,其安装简单、废品率低,使用寿命长,采用该定位结构的双中间轴变速器,其工作可靠、换挡时间快、换挡力小等,特别适用于公路用车。 The present invention aims at the deficiencies of the prior art, and provides a main shaft positioning structure, which is easy to install, has a low scrap rate, and has a long service life. The double intermediate shaft transmission adopting this positioning structure has reliable operation, fast shifting time, and fast shifting. Small force, etc., especially suitable for road vehicles.

本发明是通过如下技术措施实现的:一种用于双中间轴变速器的主轴总成,包括主轴、安装在主轴上的若干齿轮,所述主轴上设置有与主轴尺寸相适应的长键槽,所述长键槽内安装有六角键,所述六角键通过弹性圆柱销轴向定位,所述齿轮通过六角键安装在主轴上,所述齿轮的两侧安装有与六角键配合连接的主轴调整垫片,所述主轴调整垫片对齿轮进行轴向定位。 The present invention is achieved through the following technical measures: a main shaft assembly for a double countershaft transmission, including a main shaft and several gears installed on the main shaft, the main shaft is provided with a long keyway suitable for the size of the main shaft, so A hexagonal key is installed in the long keyway, and the hexagonal key is axially positioned by the elastic cylindrical pin. The gear is installed on the main shaft through the hexagonal key, and the main shaft adjustment gaskets connected with the hexagonal key are installed on both sides of the gear. , the main shaft adjusting gasket axially locates the gear.

本发明的具体特点还有,上述齿轮通过主轴调整垫片和六角键轴向定位,主轴上依次安装有主轴四挡齿轮、主轴三挡齿轮、主轴二挡齿轮、主轴一挡齿轮和主轴倒挡齿轮;所述主轴四挡齿轮和主轴三挡齿轮之间的主轴上安装有主轴调整垫片,所述主轴上且位于主轴四挡齿轮和主轴三挡齿轮的外侧设置有主轴调整垫片;所述主轴二挡齿轮和主轴一挡齿轮之间的主轴上安装有主轴调整垫片,所述主轴上且位于主轴二挡齿轮和主轴一挡齿轮的外侧设置有主轴调整垫片;所述主轴上且位于主轴倒挡齿轮的两侧设置有主轴调整垫片。 The specific features of the present invention are that the above-mentioned gears are axially positioned by the main shaft adjusting gasket and the hexagonal key, and the main shaft is successively equipped with the main shaft fourth gear gear, the main shaft third gear gear, the main shaft second gear gear, the main shaft first gear gear and the main shaft reverse gear. gear; the main shaft between the fourth gear of the main shaft and the third gear of the main shaft is equipped with a main shaft adjusting gasket, and the main shaft is arranged on the outer side of the fourth gear of the main shaft and the third gear of the main shaft; A main shaft adjusting gasket is installed on the main shaft between the second gear of the main shaft and the first gear of the main shaft; And the main shaft adjusting shims are arranged on both sides of the main shaft reverse gear.

本发明的有益效果为:由主轴调整垫片、主轴、六角键和主轴各个齿轮间的相互配合保证用于双中间轴变速器的主轴总成的轴向定位,定位方式简捷。 The beneficial effect of the present invention is: the axial positioning of the main shaft assembly used in the double countershaft transmission is ensured by the mutual cooperation among the main shaft adjusting gasket, the main shaft, the hexagonal key and each gear of the main shaft, and the positioning method is simple and convenient.

双中间轴变速器主轴齿轮的轴向定位是由八片主轴调整垫片来实现,通过主轴齿轮与副轴齿轮的相互啮合来实现其径向定位,其结构简单、承载能力强、轴向长度短、噪音低;对于双中间轴变速器来说,主轴各挡齿轮在主轴上径向浮动,主、副轴的轴线处于同一平面内,齿轮啮合所产生的径向力相互抵消,即主轴只传递扭矩,所受径向力的合力为零。 The axial positioning of the main shaft gear of the double intermediate shaft transmission is realized by eight main shaft adjusting shims, and the radial positioning is realized by the mutual meshing of the main shaft gear and the countershaft gear. It has a simple structure, strong bearing capacity, and short axial length , low noise; for double countershaft transmissions, the gears of the main shaft float radially on the main shaft, the axes of the main and auxiliary shafts are in the same plane, and the radial forces generated by the meshing gears cancel each other out, that is, the main shaft only transmits torque , the resultant radial force is zero.

综上所述:该定位结构简单、承载能力强、耐用度高,在不增加成本的前提下提高了双中间轴变速器的寿命。 To sum up: the positioning structure is simple, the bearing capacity is strong, and the durability is high, and the service life of the double countershaft transmission is improved without increasing the cost.

附图说明 Description of drawings

图1为本发明具体实施方式中用于双中间轴变速器的主轴总成的结构示意图。 Fig. 1 is a schematic structural view of a main shaft assembly used in a double countershaft transmission in a specific embodiment of the present invention.

图中,1、主轴倒档齿轮,2、主轴一挡齿轮,3、主轴二挡齿轮,4、主轴三挡齿轮,5、主轴四挡齿轮,6、六角键,7、主轴,8、弹性圆柱销,9、主轴调整垫片。 In the figure, 1. Reverse gear of the main shaft, 2. First gear of the main shaft, 3. Second gear of the main shaft, 4. Third gear of the main shaft, 5. Fourth gear of the main shaft, 6. Hexagon key, 7. Main shaft, 8. Elasticity Straight pin, 9, main shaft adjusting gasket.

具体实施方式 Detailed ways

为能清楚说明本方案的技术特点,下面通过一个具体实施方式,对本方案进行阐述。 In order to clearly illustrate the technical features of the solution, the solution will be described below through a specific implementation manner.

如附图所示,一种用于双中间轴变速器的主轴总成,包括主轴、安装在主轴上的若干齿轮等,所述主轴上设置有与主轴尺寸相适应的长键槽,所述长键槽内安装有六角键6,所述六角键6通过弹性圆柱销8轴向定位,所述齿轮通过六角键6安装在主轴上,所述齿轮的两侧安装有与六角键6配合连接的主轴调整垫片9,所述主轴调整垫片9对齿轮进行轴向定位。其中,齿轮、六角键、主轴、弹性圆柱销和主轴调整垫片相互配合连接成一整体,通过主轴调整垫片、主轴各个齿轮、六角键和主轴的配合达到轴向定位的目的,其结构简单、承载能力强、轴向长度短、噪音低。 As shown in the accompanying drawings, a main shaft assembly for a double countershaft transmission includes a main shaft, a number of gears mounted on the main shaft, etc., the main shaft is provided with a long keyway suitable for the size of the main shaft, and the long keyway A hexagonal key 6 is installed inside, and the hexagonal key 6 is axially positioned by the elastic cylindrical pin 8. The gear is installed on the main shaft through the hexagonal key 6, and the main shaft adjustment mated with the hexagonal key 6 is installed on both sides of the gear. The washer 9, the main shaft adjusting washer 9 axially locates the gear. Among them, the gear, the hexagonal key, the main shaft, the elastic cylindrical pin and the main shaft adjusting washer cooperate with each other to form a whole. Through the cooperation of the main shaft adjusting washer, each gear of the main shaft, the hexagonal key and the main shaft, the purpose of axial positioning is achieved. The structure is simple and Strong bearing capacity, short axial length and low noise.

其中,主轴上通过主轴调整垫片9和六角键6轴向定位依次安装有主轴四挡齿轮5、主轴三挡齿轮4、主轴二挡齿轮3、主轴一挡齿轮2和主轴倒挡齿轮1;所述主轴四挡齿轮5和主轴三挡齿轮4之间的主轴上安装有主轴调整垫片9,所述主轴上且位于主轴四挡齿轮5和主轴三挡齿轮4的外侧设置有主轴调整垫片9;所述主轴二挡齿轮3和主轴一挡齿轮2之间的主轴上安装有主轴调整垫片9,所述主轴上且位于主轴二挡齿轮3和主轴一挡齿轮2的外侧设置有主轴调整垫片9;所述主轴上且位于主轴倒挡齿轮1的两侧设置有主轴调整垫片9。由此可见通过八片主轴调整垫片实现主轴上的五个齿轮的轴向定位。 Among them, through the axial positioning of the main shaft adjusting gasket 9 and the hexagonal key 6, the main shaft fourth gear gear 5, the main shaft third gear gear 4, the main shaft second gear gear 3, the main shaft first gear gear 2 and the main shaft reverse gear gear 1 are installed in sequence; A main shaft adjusting pad 9 is installed on the main shaft between the main shaft fourth gear gear 5 and the main shaft third gear gear 4, and a main shaft adjusting pad is arranged on the main shaft and outside the main shaft fourth gear gear 5 and the main shaft third gear gear 4 sheet 9; a main shaft adjusting gasket 9 is installed on the main shaft between the main shaft second gear 3 and the main shaft first gear 2, and a Main shaft adjustment shims 9 ; main shaft adjustment shims 9 are arranged on the main shaft and on both sides of the main shaft reverse gear 1 . It can be seen that the axial positioning of the five gears on the main shaft is realized by eight main shaft adjustment shims.

换挡力通过主轴齿轮和主轴调整垫片来传递,由于主轴调整垫片和主轴齿轮都安装在主轴上,最终将力传递到主轴上,齿轮及主轴调整垫片间没有相对运动,实现了轴向定位。 The shifting force is transmitted through the main shaft gear and the main shaft adjusting washer. Since the main shaft adjusting washer and the main shaft gear are installed on the main shaft, the force is finally transmitted to the main shaft. There is no relative movement between the gear and the main shaft adjusting washer, realizing the shaft orientation.

由主、副轴齿轮间的相互啮合实现了径向力平衡达到相互抵消,主轴所受径向力的合力为零,只传递扭矩实现径向定位。 The radial force balance is achieved by the mutual meshing between the main and auxiliary shaft gears, and the resultant force of the radial force on the main shaft is zero, and only the torque is transmitted to realize radial positioning.

本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述,当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。    The undescribed technical features of the present invention can be realized by or using the prior art, and will not be repeated here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Those of ordinary skill in the art Changes, modifications, additions or substitutions made within the essential scope of the present invention shall also belong to the protection scope of the present invention. the

Claims (2)

1.一种用于双中间轴变速器的主轴总成,包括主轴、安装在主轴上的若干齿轮,其特征是,所述主轴上设置有与主轴尺寸相适应的长键槽,所述长键槽内安装有六角键,所述六角键通过弹性圆柱销轴向定位,所述齿轮通过六角键安装在主轴上,所述齿轮的两侧安装有与六角键配合连接的主轴调整垫片,所述主轴调整垫片对齿轮进行轴向定位。 1. A main shaft assembly for a double countershaft transmission, comprising a main shaft and several gears mounted on the main shaft, characterized in that the main shaft is provided with a long keyway suitable for the size of the main shaft, and inside the long keyway A hexagonal key is installed, and the hexagonal key is axially positioned by an elastic cylindrical pin. The gear is installed on the main shaft through the hexagonal key. The two sides of the gear are equipped with a main shaft adjusting gasket that is connected with the hexagonal key. The main shaft Adjusting shims position the gear axially. 2.根据权利要求1所述的一种用于双中间轴变速器的主轴总成,其特征是,所述齿轮通过主轴调整垫片和六角键轴向定位,主轴上依次安装有主轴四挡齿轮、主轴三挡齿轮、主轴二挡齿轮、主轴一挡齿轮和主轴倒挡齿轮;所述主轴四挡齿轮和主轴三挡齿轮之间的主轴上安装有主轴调整垫片,所述主轴上且位于主轴四挡齿轮和主轴三挡齿轮的外侧设置有主轴调整垫片;所述主轴二挡齿轮和主轴一挡齿轮之间的主轴上安装有主轴调整垫片,所述主轴上且位于主轴二挡齿轮和主轴一挡齿轮的外侧设置有主轴调整垫片;所述主轴上且位于主轴倒挡齿轮的两侧设置有主轴调整垫片。 2. A main shaft assembly for double countershaft transmission according to claim 1, characterized in that the gear is axially positioned by the main shaft adjusting washer and the hexagonal key, and the fourth gear gear of the main shaft is sequentially installed on the main shaft , the third gear of the main shaft, the second gear of the main shaft, the first gear of the main shaft and the reverse gear of the main shaft; the main shaft between the fourth gear of the main shaft and the third gear of the main shaft is equipped with a main shaft adjusting gasket, and the main shaft is located on the main shaft Main shaft fourth gear and main shaft third gear are provided with a main shaft adjusting gasket; the main shaft between the main shaft second gear and the main shaft first gear is equipped with a main shaft adjusting gasket, and the main shaft is located on the main shaft second gear A main shaft adjusting gasket is arranged on the outer side of the gear and the first gear of the main shaft; and a main shaft adjusting gasket is arranged on the main shaft and on both sides of the main shaft reverse gear.
CN2011104414036A 2011-12-26 2011-12-26 Spindle assembly for double-intermediate-shaft transmission Pending CN102563016A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102788140A (en) * 2012-08-27 2012-11-21 中国重汽集团济南动力有限公司 Large-torque overdrive twin-countershaft transmission
CN102788139A (en) * 2012-08-27 2012-11-21 中国重汽集团济南动力有限公司 Spindle gear positioning structure of twin-countershaft transmission
CN102808931A (en) * 2012-08-27 2012-12-05 中国重汽集团济南动力有限公司 Main shaft assembly for double-intermediate-shaft speed changer
CN102808905A (en) * 2012-08-20 2012-12-05 中国重汽集团济南动力有限公司 Dual-middle-shaft all synchromesh ten-gear transmission
CN104329442A (en) * 2014-10-28 2015-02-04 包文波 Transmission shaft for machine tool transmission system
CN104913030A (en) * 2015-06-19 2015-09-16 西安法士特汽车传动有限公司 Axial locating mode and fixing method for gears and shaft

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JPH07280042A (en) * 1994-04-11 1995-10-27 Shimpo Ind Co Ltd Reduction gear of small planetary gear
US5546823A (en) * 1993-05-20 1996-08-20 Eaton Corporation High-capacity compound transmission
GB0318229D0 (en) * 2003-08-04 2003-09-03 Adcock Tech Ltd A method of manufacture of a gearbox
CN201747872U (en) * 2010-06-02 2011-02-16 中国重汽集团济南动力有限公司 Transmission case main shaft gear positioning mechanism of heavy-duty truck
CN201982625U (en) * 2011-02-10 2011-09-21 中国一拖集团有限公司 Anti-attrition gear supporting structure of transfer case for tractor
CN202484256U (en) * 2011-12-26 2012-10-10 中国重汽集团济南动力有限公司 Spindle assembly for double-intermediate shaft transmission

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Publication number Priority date Publication date Assignee Title
JPH04272547A (en) * 1991-02-28 1992-09-29 Mazda Motor Corp Structure of differential gear
US5546823A (en) * 1993-05-20 1996-08-20 Eaton Corporation High-capacity compound transmission
JPH07280042A (en) * 1994-04-11 1995-10-27 Shimpo Ind Co Ltd Reduction gear of small planetary gear
GB0318229D0 (en) * 2003-08-04 2003-09-03 Adcock Tech Ltd A method of manufacture of a gearbox
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CN201747872U (en) * 2010-06-02 2011-02-16 中国重汽集团济南动力有限公司 Transmission case main shaft gear positioning mechanism of heavy-duty truck
CN201982625U (en) * 2011-02-10 2011-09-21 中国一拖集团有限公司 Anti-attrition gear supporting structure of transfer case for tractor
CN202484256U (en) * 2011-12-26 2012-10-10 中国重汽集团济南动力有限公司 Spindle assembly for double-intermediate shaft transmission

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102808905A (en) * 2012-08-20 2012-12-05 中国重汽集团济南动力有限公司 Dual-middle-shaft all synchromesh ten-gear transmission
CN102788140A (en) * 2012-08-27 2012-11-21 中国重汽集团济南动力有限公司 Large-torque overdrive twin-countershaft transmission
CN102788139A (en) * 2012-08-27 2012-11-21 中国重汽集团济南动力有限公司 Spindle gear positioning structure of twin-countershaft transmission
CN102808931A (en) * 2012-08-27 2012-12-05 中国重汽集团济南动力有限公司 Main shaft assembly for double-intermediate-shaft speed changer
CN102808931B (en) * 2012-08-27 2016-04-06 中国重汽集团济南动力有限公司 Twin countershaft transmission main shaft assembly
CN104329442A (en) * 2014-10-28 2015-02-04 包文波 Transmission shaft for machine tool transmission system
CN104913030A (en) * 2015-06-19 2015-09-16 西安法士特汽车传动有限公司 Axial locating mode and fixing method for gears and shaft

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Application publication date: 20120711