CN102560860B - Concave-convex loop-cutting computer jacquard machine - Google Patents
Concave-convex loop-cutting computer jacquard machine Download PDFInfo
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- CN102560860B CN102560860B CN201210065988.0A CN201210065988A CN102560860B CN 102560860 B CN102560860 B CN 102560860B CN 201210065988 A CN201210065988 A CN 201210065988A CN 102560860 B CN102560860 B CN 102560860B
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Abstract
The invention relates to a concave-convex loop-cutting computer jacquard machine; a stand is connected with a driving motor and a large disc; a lower needle cylinder is fixed on a gear of the large disc; a needle selection device is fixed on a bracket of the needle selection device; a reset mountain corner is fixed on a bottom loop of the reset mountain corner; a bottom loop of a saddle is also fixed on the bottom loop of the reset mountain corner; the saddle is fixed on the bottom loop of the saddle; a cutter mountain corner is fixedly arranged on a first sliding block in the saddle; the cutter mountain corner comprises a first mountain corner group and a second mountain corner group; the depth of a kinking point of a first wool hooking mountain corner of the first mountain corner group is more than that of the kinking point of a second wool hooking mountain corner of the second mountain corner group; the gear of the large disc is connected with two connecting rods which are arranged in a symmetrical way; the connecting rods are connected on a connecting piece; the connecting piece is connected on a cloth rolling machine by a cavel; and the cloth rolling machine is driven to rotate by the gear of the large disc through the connecting rods. Due to the reasonable design of the structure and the change for the arrangement way of the cutter mountain corner, the concave-convex loop-cutting computer jacquard machine can realize computer knitting and is capable of molding once, and a concave-convex wool fabric with bright colors can be processed according to the need.
Description
Technical field
The present invention relates to a kind of weaving machinery, particularly a kind of concave-convex loop-cutting computer jacquard machine.
Background technology
The staple length of the floral designs of jacquard fabric of the prior art only has a kind of length, and third dimension is poor, and impression is stiff.The jacquard weave of concavo-convex hair is a kind of wool textile with three-dimensional impression that rises recent years, once release, just obtains developed area user's favor, and demand is very large.There is in the market the formation principle of the lint kind fabric of relief pattern to mainly contain two kinds.First method is stamp cropping method, and another is the burn-out printing method.Want to obtain the strong textile design of stereo concave-convex sense, obtain by clipping and carving or etching, operation is loaded down with trivial details, and link is polluted large.
The making of the concavo-convex hair of stamp cropping method refers on the basis of common jacquard fabric, by the shearing machine cropping, reaches and has relief concave-convex effect.By the fabric that the shearing machine cropping obtains, lines are not smooth, and flower shape effect is not plentiful, can not satisfy people's requirement; Cropping process need secondary utilizes shearing machine to carry out, increased equipment, work heavy, batting is many, and is unfavorable to health, both wasted raw material, produce again the waste materials such as lint willow catkins flying in the air, stamp also will produce a large amount of dye wastewaters in the forming process of fabric simultaneously, and environmental pollution is serious, does not conform to the environmental requirement of country fully.
The burn-out printing method refers to that two or more fibrous fabric face stamps aggressive chemistry medicine (as sulfuric acid, ALCL3 etc.) drying, processes the printing technology that makes a certain fibre fractionation destruction and form pattern.General multiplex in velveting.This decorative pattern or concavo-convex orderly, or the shape that is translucent are ornamental strong.Also can add suitable tolerance dyestuff in the seal slurry, make another component fibre painted in a certain fibre fractionation that rots, obtain colored etching effect.Obviously, this method is than same waste raw material, and must use the aggressive chemistry medicine such as strong acid, and environmental pollution is even more serious.
Summary of the invention
Technical problem to be solved by this invention is for the deficiencies in the prior art, and a kind of concave-convex loop-cutting computer jacquard machine that a kind of structural design is more reasonable, easy and simple to handle, can realize distinguishing the staple length braiding is provided.
Technical problem to be solved by this invention is to realize by following technical scheme.The present invention is a kind of concave-convex loop-cutting computer jacquard machine, is characterized in:
It comprises frame, is connected with drive motors on frame; Also be fixed with deep bid on frame;
Drive motors is connected with final drive shaft by transmission mechanism, final drive shaft is fixed on the deep bid bottom surface by the final drive shaft bearing, big disc gear is housed in deep bid, be contained on final drive shaft with the flat key tight fit with the main drive gear of big disc gear engagement, dress steel wire runway between deep bid and big disc gear, big disc gear drives by the main drive gear that is engaged with, and rotates in deep bid;
Bottom cylinder is fixed on big disc gear, is fixed with packing ring on deep bid, is fixed with the foundation ring on packing ring, and the foundation ring is provided with the slide cam selector support, and slide cam selector is fixed on the slide cam selector support; Also be fixed with middle level pin and support on deep bid, be fixed with large ancient cooking vessel on the pin of middle level, also be provided with the Shan Jiao foundation ring that resets on support, the angle, mountain that resets is fixed on the Shan Jiao foundation ring of resetting, also be fixed with the saddle foundation ring on the Shan Jiao foundation ring of resetting, saddle is fixed on the saddle foundation ring, and mountain of swords angle is fixed on the first slide block, and the first slide block is located in saddle; Bottom cylinder is provided with needle tray, is provided with cutter hook and pattern bit in needle tray, is provided with intermediate between cutter hook and pattern bit, and cutter hook and intermediate move in the groove at mountain of swords angle, and pattern bit moves in the groove at angle, mountain that resets;
Described mountain of swords angle comprises the first angle, mountain group and the second angle, mountain group; The first angle, mountain group is cut the Mao Shan angle and is formed by the angle, mountain and first of returning sword, the first angle, glochild mountain, first, and the second angle, mountain group is cut the Mao Shan angle and formed by the angle, mountain and second of returning sword, the second angle, glochild mountain, second; The sinking point degree of depth at described the first angle, glochild mountain is higher than the degree of depth at the second angle, glochild mountain;
The gun barrel matched in clearance is contained in the hole at large ancient cooking vessel center, and the dials pallet fixedly is located on the lower spindle nose of gun barrel, and top cylinder fixedly is located on the dials pallet, also is fixed with large ancient cooking vessel gear on the upper spindle nose of gun barrel; Be contained on final drive shaft with the driving gear of large ancient cooking vessel gear engagement;
Sending the yarn pinion to be connected to flat key send on the yarn axle, density dish matched in clearance is contained in to be sent on the yarn axle, large ancient cooking vessel gear meshes with sending the yarn pinion, band dynamic density dish rotates, active yarn conveyor is fixed on the yarn circle, the yarn circle is connected on large ancient cooking vessel, also is provided with passive Thread-feeding device on the yarn circle, the moving active yarn conveyor rotation of density dribbling;
Matched in clearance is equipped with middle benevolence on large ancient cooking vessel, and upper winding angle is arranged in upper dish by the second slide block, and upper dish is arranged on middle benevolence; Top cylinder is provided with needle tray, is provided with knitting needle in needle tray, and knitting needle moves in the groove at upper winding angle;
Be connected with symmetrically arranged connecting rod on big disc gear, connecting rod is connected on connector, and connector is connected on batcher by goat's horn, and big disc gear drives batcher by connecting rod and rotates.
Technical problem to be solved by this invention can also further realize by following technical scheme.Above-described concave-convex loop-cutting computer jacquard machine is characterized in: be connected with the high adjusting gear of hair on large ancient cooking vessel, the high adjusting gear of hair meshes with the gun barrel lifter wheel, and the gun barrel lifter wheel is located at the gun barrel top.
Technical problem to be solved by this invention can also further realize by following technical scheme.Above-described concave-convex loop-cutting computer jacquard machine, be characterized in: described frame comprises and supporting with main pin and secondary pin, main pin and secondary pin Central Symmetry are fixed on below deep bid, be connected with trident at main pin and secondary underfooting section, be fixed with electric machine support on main pin, electric machine support can be crossed bearing pin and connect motor cabinet, and drive motors is fixed on motor cabinet.
Technical problem to be solved by this invention can also further realize by following technical scheme.above-described concave-convex loop-cutting computer jacquard machine, be characterized in: the transmission mechanism that connects drive motors and final drive shaft comprises the motor pulley that is connected on drive motors, motor pulley drives the ancillary drive belt wheel by angle, mountain band and rotates, the ancillary drive belt wheel is connected with counter drive shaft with flat key, timing belt pulley on counter drive shaft is connected with counter drive shaft with flat key, the rotation of drive timing belt pulley, the unilateral bearing tight fit is contained in counter drive shaft and counter drive shaft bearing, the counter drive shaft bearing is fixed on main pin, the ancillary drive belt wheel rotates by the timing belt pulley that Timing Belt drives on final drive shaft, the thrust bearing tight fit is contained in final drive shaft and final drive shaft bearing.
Technical problem to be solved by this invention can also further realize by following technical scheme.Above-described concave-convex loop-cutting computer jacquard machine is characterized in: the first angle, mountain group and the second angle, mountain group are by the setting that circulates of the mode of 1+2+1+2; Perhaps, the first angle, mountain group and the second angle, mountain group are by the setting that circulates of the mode of 1+1+2+1+1+2.
Technical problem to be solved by this invention can also further realize by following technical scheme.Above-described concave-convex loop-cutting computer jacquard machine is characterized in: described first angle, mountain of returning sword, angle, mountain and second of returning sword forms by 2 identical angles, mountain of returning sword.
Technical problem to be solved by this invention can also further realize by following technical scheme.Above-described concave-convex loop-cutting computer jacquard machine is characterized in: the high 4-6mm of the degree of depth at sinking point depth ratio second angle, glochild mountain at described the first angle, glochild mountain.
Technical problem to be solved by this invention can also further realize by following technical scheme.Above-described concave-convex loop-cutting computer jacquard machine is characterized in: the described angle, mountain that resets adopts protuberance piece set-up mode up to be fixed on to reset on the Shan Jiao foundation ring.Pattern bit is changed more convenient, also can be made angle, the mountain loading and unloading that reset more convenient.And angle, the mountain assembling that resets of traditional two-sided jacquard is just in time opposite with assembly method of the present invention, and it is to adopt protuberance piece set-up mode down.
Below concave-convex loop-cutting computer jacquard machine of the present invention is specifically described.
1, the braiding of base fabric.Fabric hangs on the yarn hook with yarn, the yarn hook is contained on creel, yarn is connected to active yarn conveyor, around the yarn storage position of active yarn conveyor by the creel through wires hole, rotation by active yarn conveyor, yarn is delivered to knitting needle, and knitting needle is along with the rotation of top cylinder, and the track (groove) with the angle, mountain in needle tray is reciprocating, complete lopping and move back circle, weave base fabric.
2, the braiding of face silk.Passive Thread-feeding device is fixed on the yarn circle.The face silk hangs on the yarn hook, and the yarn hook is fixed on creel, and the face silk is connected to passive Thread-feeding device by through wires hole, at the yarn storage position, according to the designing requirement of passive Thread-feeding device, around the veil of a fixing turn, according to the size of jacquard weave yarn-using amount, carries out passiveness and send yarn.
3, high about hair.The little axle of the high adjusting of hair can adopt matched in clearance to be contained in little axle bed, the high adjusting gear of hair is connected with the high regulating shaft of hair with flat key, gun barrel lifter wheel and the high adjusting gear engagement of hair, the rotation mao little axle of high adjusting drives the high adjusting gear rotation of hair, and the gun barrel lifter wheel is by rotating with the high adjusting engagement of hair, drive the gun barrel lifting, and drive the top cylinder lifting, by the variation of distance between top cylinder and bottom cylinder, reach the purpose of the high adjusting of hair.
4, about knitted parts.
(1) about the operation principle of slide cam selector, pattern bit, intermediate, cutter hook.The present invention can adopt Japanese WAC slide cam selector, is characterized in adopting the needle selection action that reaches hypervelocity via the action of voltage ceramic.Consumes power is to economize percentage 1/10 than traditional solenoid, does not have the situation of heating when temperature rises.Design is in USB flash disk deposits the jacquard computer in; when slide cam selector was worked, the contact swung up and down, and depressed pattern bit pin hammer; pattern bit inwardly rotates take any as initial point; drive intermediate and inwardly rotate take any as initial point, make intermediate pin hammer break away from mountain of swords angle runway (track or groove), this moment, bottom cylinder cutter hook was not worked; when bottom cylinder forwards the reduction point at the angle, mountain that resets to; pattern bit returns to the origin-location, and intermediate pin hammer enters in the runway of angle, mountain, and band moving knife hook participates in braiding.
(2) about the angle, mountain that resets.The present invention preferably uses and establishes angle, the mountain assembling mode that resets of showing in Fig. 3.This kind design is the advantage of comprehensive traditional Double-plate machine, and in conjunction with advantage of the present invention, the shortcoming that overcomes tradition machinery designs.Adopt protuberance piece set-up mode up to be fixed on to reset on the Shan Jiao foundation ring, so that angle, the mountain loading and unloading that reset are convenient, change pattern bit, intermediate, cutter hook more easy to operate.
(3) active yarn conveyor.Active yarn conveyor, density dish and send the yarn pinion to be used in conjunction with by adjusting density dish external diameter, send the yarn pinion number of teeth to change the rotating speed of active yarn conveyor, and then reach the defeated yarn amount of controlling active yarn conveyor.Each passive Thread-feeding device can be controlled separately by single motor, when the yarn storage amount at yarn storage position on passive Thread-feeding device when a certain amount of, the sensing element outgoing signal is to motor, the motor rotation, yarn storage is carried out at the yarn storage position, when yarn storage reached a certain amount of, sensing element sent signal, and the yarn storage motor quits work.When weaving, according to the defeated yarn voluntarily such as the staple length of fabric, density.Guarantee the yarn-using amount of fabric.
(4) braiding of bottom.Tie up end yarn-using amount due to the rotating speed of machine, the density of base fabric is relevant, thereby yarn-using amount is relatively stable, thereby carries out defeated yarn with active yarn conveyor.And veil is due to the flower type, and the yarn-using amount at each position is different, and some places may be without veil, and yarn-using amount is unstable, in order to ensure yarn-using amount, thereby uses passive Thread-feeding device.Filling on creel and tie up the end with yarn via active yarn conveyor, enter knitting needle by thread-carrier, the operation the track (groove) at upper winding angle in of the pin of knitting needle hammer, the drive knitting needle goes out pin, narrowing, lopping etc. in dials, complete the braiding of base fabric.
(5) braiding of veil: the veil on creel is linked on knitting needle by passive Thread-feeding device, participate in braiding, when according to the jacquard weave of flower type needs, computer is according to the colored type of design, transmit a signal to slide cam selector, slide cam selector is started working, the pattern bit at the cutter hook place that slide cam selector will spend that type do not need is depressed, pattern bit rotates take any as initial point, driving intermediate also inwardly rotates take any as initial point, intermediate pin hammer leaves angle, mountain runway, the cutter hook is not worked, the cutter hook that all the other flower types need moves in the shanjiao rail road with intermediate, go out the cutter hook, the hook of returning sword, complete the braiding of hair side.
The height of returning sword a little due to angle, adjacent two-way mountain in the mountain of swords of the present invention angle is different, and when returning sword some a little high, the distance that the cutter hook moves downwards is few, thereby the downward veil that draws is just short when one tunnel braiding wherein; When process is cut the Mao Shan angle, adjust the dabbing wheel location, make the dabbing wheel compress veil and cut off veil, form undercoat, another road weaves, when moving to the point of returning sword a little low, the distance of cutter hook operation downwards is many, thereby the downward veil that draws is just long, when process is cut the Mao Shan angle, adjust the dabbing wheel location, make the dabbing wheel compress veil and cut off, formation is become mildewed, form length according to the flower type fabric face that do not coexist like this, short difference, the hair side that height is different, thus form concavo-convex style.
Concave-convex loop-cutting computer jacquard machine of the present invention consists of by reasonably designing its structure, by changing the set-up mode at mountain of swords angle, realize the computer braiding, but one-shot forming processes the bright and new concavo-convex wool fabric of color that needs.Use this machine to need not to prune the concavo-convex colored type that just can realize hair side, reduced operation, reduced equipment and staff, reduced cost, reduced simultaneously batting, reduced environmental pollution; In the fabric process, do not need the aggressive chemistry medicines such as strong acid, reduced sewage discharge, realized the environmental protection design; Can weave by computer, obtain third dimension strong, fresh and alive lively various patterns can satisfy people's various needs fully.
Compared with prior art, structure of the present invention is more reasonable, and it has effectively realized woven designs pattern height hair drop, makes fabric concavo-convex colored type occur, and the third dimension of fabric strengthens, and makes the fresh and alive lively of pattern change.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is the side-looking structural representation of Fig. 1;
Fig. 3 is partial structurtes schematic diagram of the present invention;
Fig. 4 is a kind of structural representation at mountain of swords angle.
The specific embodiment
Referring to accompanying drawing, further describe concrete technical scheme of the present invention, so that those skilled in the art understands the present invention further, and do not consist of its Copyright law.
Embodiment 1, with reference to Fig. 1-4, and a kind of concave-convex loop-cutting computer jacquard machine,
It comprises frame 1, is connected with drive motors 2 on frame 1; Also be fixed with deep bid 4 on frame 1;
Described mountain of swords angle 21 comprises the first angle, mountain group and the second angle, mountain group; The first angle, mountain group is cut the Mao Shan angle and is formed 45, the second angle, mountain groups and cut Mao Shan angle 48 and formed by the angle, mountain 47 and second of returning sword, the second angle, glochild mountain 46, second by the angle, mountain 44 and first of returning sword, the first angle, glochild mountain 43, first; The sinking point degree of depth at described the first angle, glochild mountain 43 is higher than the degree of depth at the second angle, glochild mountain 46;
Sending yarn pinion 27 use flat keys to be connected to send on yarn axle 28, density dish 29 matched in clearance are contained in to be sent on yarn axle 28, large ancient cooking vessel gear 25 meshes with sending yarn pinion 27, band dynamic density dish 29 rotates, active yarn conveyor 30 is fixed on yarn circle 31, yarn circle 31 is connected on large ancient cooking vessel 16, also is provided with passive Thread-feeding device 39 on yarn circle 31, and density dish 29 drives active yarn conveyor 30 rotations;
Matched in clearance is equipped with middle benevolence 32 on large ancient cooking vessel 16, and upper winding angle 34 is arranged in upper dish 33 by the second slide block, and upper dish 33 is arranged on middle benevolence 32; Top cylinder 24 is provided with needle tray, is provided with knitting needle in needle tray, and knitting needle moves in the groove at upper winding angle 34;
Be connected with symmetrically arranged connecting rod 35 on big disc gear 6, connecting rod 35 is connected on connector 36, and connector 36 is connected on batcher 38 by goat's horn 37, and big disc gear 6 drives batcher 38 by connecting rod 35 and rotates.
Claims (7)
1. concave-convex loop-cutting computer jacquard machine, it comprises frame, is connected with drive motors on frame; Also be fixed with deep bid on frame; Drive motors is connected with final drive shaft by transmission mechanism, and bottom cylinder is provided with needle tray, is provided with cutter hook and pattern bit in needle tray, and cutter is hooked in the groove at mountain of swords angle and moves, and top cylinder is provided with needle tray, is provided with knitting needle in needle tray, and knitting needle moves in the groove at upper winding angle; Be connected with symmetrically arranged connecting rod on big disc gear, connecting rod is connected on connector, and connector is connected on batcher by goat's horn; It is characterized in that:
Final drive shaft is fixed on the deep bid bottom surface by the final drive shaft bearing, big disc gear is housed in deep bid, be contained on final drive shaft with the flat key tight fit with the main drive gear of big disc gear engagement, dress steel wire runway between deep bid and big disc gear, big disc gear drives by the main drive gear that is engaged with, and rotates in deep bid;
Bottom cylinder is fixed on big disc gear, is fixed with packing ring on deep bid, is fixed with the foundation ring on packing ring, and the foundation ring is provided with the slide cam selector support, and slide cam selector is fixed on the slide cam selector support; Also be fixed with middle level pin and support on deep bid, be fixed with large ancient cooking vessel on the pin of middle level, also be provided with the Shan Jiao foundation ring that resets on support, the angle, mountain that resets is fixed on the Shan Jiao foundation ring of resetting, also be fixed with the saddle foundation ring on the Shan Jiao foundation ring of resetting, saddle is fixed on the saddle foundation ring, and mountain of swords angle is fixed on the first slide block, and the first slide block is located in saddle; Be provided with intermediate between cutter hook and pattern bit, intermediate moves in the groove at mountain of swords angle, and pattern bit moves in the groove at angle, mountain that resets;
Described mountain of swords angle comprises the first angle, mountain group and the second angle, mountain group; The first angle, mountain group is cut the Mao Shan angle and is formed by the angle, mountain and first of returning sword, the first angle, glochild mountain, first, and the second angle, mountain group is cut the Mao Shan angle and formed by the angle, mountain and second of returning sword, the second angle, glochild mountain, second; The sinking point degree of depth at described the first angle, glochild mountain is higher than the degree of depth at the second angle, glochild mountain;
The gun barrel matched in clearance is contained in the hole at large ancient cooking vessel center, and the dials pallet fixedly is located on the lower spindle nose of gun barrel, and top cylinder fixedly is located on the dials pallet, also is fixed with large ancient cooking vessel gear on the upper spindle nose of gun barrel; Be contained on final drive shaft with the driving gear of large ancient cooking vessel gear engagement;
Sending the yarn pinion to be connected to flat key send on the yarn axle, density dish matched in clearance is contained in to be sent on the yarn axle, large ancient cooking vessel gear meshes with sending the yarn pinion, band dynamic density dish rotates, active yarn conveyor is fixed on the yarn circle, the yarn circle is connected on large ancient cooking vessel, also is provided with passive Thread-feeding device on the yarn circle, the moving active yarn conveyor rotation of density dribbling;
Matched in clearance is equipped with middle benevolence on large ancient cooking vessel, and upper winding angle is arranged in upper dish by the second slide block, and upper dish is arranged on middle benevolence;
Big disc gear drives batcher by connecting rod and rotates.
2. concave-convex loop-cutting computer jacquard machine according to claim 1, it is characterized in that: be provided with the little axle of the high adjusting of hair on large ancient cooking vessel, be connected with the high adjusting gear of hair on hair high adjusting little axle, the high adjusting gear of hair meshes with the gun barrel lifter wheel, and the gun barrel lifter wheel is located at the gun barrel top.
3. concave-convex loop-cutting computer jacquard machine according to claim 1, it is characterized in that: described frame comprises and supporting with main pin and secondary pin, main pin and secondary pin Central Symmetry are fixed on below deep bid, be connected with trident at main pin and secondary underfooting section, be fixed with electric machine support on main pin, electric machine support can be crossed bearing pin and connect motor cabinet, and drive motors is fixed on motor cabinet.
4. concave-convex loop-cutting computer jacquard machine according to claim 1, it is characterized in that: the transmission mechanism that connects drive motors and final drive shaft comprises the motor pulley that is connected on drive motors, motor pulley drives the ancillary drive belt wheel by angle, mountain band and rotates, the ancillary drive belt wheel is connected with counter drive shaft with flat key, timing belt pulley on counter drive shaft is connected with counter drive shaft with flat key, the rotation of drive timing belt pulley, the unilateral bearing tight fit is contained in counter drive shaft and counter drive shaft bearing, the counter drive shaft bearing is fixed on main pin, the ancillary drive belt wheel rotates by the timing belt pulley that Timing Belt drives on final drive shaft, the thrust bearing tight fit is contained in final drive shaft and final drive shaft bearing.
5. concave-convex loop-cutting computer jacquard machine according to claim 1 is characterized in that: described first angle, mountain of returning sword, angle, mountain and second of returning sword forms by 2 identical angles, mountain of returning sword.
6. concave-convex loop-cutting computer jacquard machine according to claim 1 is characterized in that: the high 4-6mm of the degree of depth at sinking point depth ratio second angle, glochild mountain at described the first angle, glochild mountain.
7. concave-convex loop-cutting computer jacquard machine according to claim 1 is characterized in that: the described angle, mountain that resets adopts protuberance piece set-up mode up to be fixed on to reset on the Shan Jiao foundation ring.
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| CN201210065988.0A CN102560860B (en) | 2012-03-14 | 2012-03-14 | Concave-convex loop-cutting computer jacquard machine |
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| CN201210065988.0A CN102560860B (en) | 2012-03-14 | 2012-03-14 | Concave-convex loop-cutting computer jacquard machine |
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| CN102560860B true CN102560860B (en) | 2013-11-06 |
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| CN102560860A (en) | 2012-07-11 |
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