CN102557383A - Inclined disk blade dryer for drying sludge and treatment method thereof - Google Patents

Inclined disk blade dryer for drying sludge and treatment method thereof Download PDF

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Publication number
CN102557383A
CN102557383A CN2011104224008A CN201110422400A CN102557383A CN 102557383 A CN102557383 A CN 102557383A CN 2011104224008 A CN2011104224008 A CN 2011104224008A CN 201110422400 A CN201110422400 A CN 201110422400A CN 102557383 A CN102557383 A CN 102557383A
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China
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hollow
stir shaft
drying
chuck
disc type
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蒋自力
申维真
孟大为
穆红岩
高光宇
刘玲
徐兴华
刘旭
刘霄
傅娆
沙雪华
吴世文
郭向蓓
张学阳
杜会东
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BMEI Co Ltd
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BMEI Co Ltd
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Priority to CN2011104224008A priority Critical patent/CN102557383A/en
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Abstract

The invention discloses an inclined disk blade dryer for drying sludge and a treatment method thereof, which belong to the field of solid waste treatment. The inclined disk blade dryer consists of a w-shaped shell with a jacket, two hollow blade shafts and a transmission device, wherein hollow blades are arranged on the shafts; and rotating joints for introducing hot media are arranged at shaft ends. Heat needed for drying sludge moisture is conducted to a material through the inner wall of the w-shaped groove with the jacket, a rotary shaft body and the walls of the hollow blades, and an indirect heating way is adopted. The material is continuously and quantitatively added into the drier from a feeding hole, and is stirred, mixed and dispersed by using the hollow blades under the triple heating actions of the hollow blades, the rotary shaft body and the jacket for drying and evaporating; the dried and qualified material is conveyed to the discharging hole through the hollow blades and is discharged out of the drier; and meanwhile, the blades are arranged in a staggered way, so that self-cleaning of the dryer is realized. A thermal carrier directly enters the jacket of the shell and the rotating hollow rotary shaft and blades, so that the heat transfer area of unit volume is large, the thermal efficiency is high, and back-mixing is not required.

Description

A kind of inclination disc type blade dryer and treatment process that is used for sludge drying
Technical field
The present invention relates to a kind of inclination disc type blade dryer and treatment process that is used for sludge drying, belong to the solid waste process field.
Background technology
During " 12 "; China will accomplish newly-increased sewage and focus on 1500 ten thousand stere/years of ability; With newly-increased sewage load operating load rate be 75% and mud (water ratio 80%) to account for the sewage mass ratio be 0.6 ‰ calculating, sludge yield will be with the speed increase in 246 ten thousand stere/years during " 12 ".The growth that the generation of the end products mud of WWT increases along with sewage load makes how these mud of rational and effective processing become problem demanding prompt solution.2011 1 to June; 1255.0 ten thousand tons of whole nation COD total emission volumns, 131.2 ten thousand tons of ammonia nitrogen total emission volumns, 1114.1 ten thousand tons of sulfur dioxide emissions total amounts; 1206.7 ten thousand tons of discharged nitrous oxides total amounts; Big degree reduced than 2010, further strengthened the treating sludge dynamics, helped to reduce the discharging of pollutent.
Domestic in the past processing mud mainly adopts methods such as landfill, compost and burning, though that these treatment processs are used is general, all exists and is difficult for the problem that overcomes separately.And cause the in-problem basic reason of aforementioned various treatment process is that moisture percentage in sewage sludge is too high.Because; The mummification and the moulding of mud are played decisive role to subsequent disposal; And the domestic equipment that mud is carried out mummification is in conceptual phase mostly, its mummification effect deviation of the drying machine that puts into operation, and the mud after the mummification also need carry out back-mixing; Therefore, the research and development of drying machine improvement problem is extremely urgent.
The general drying machine setting angle that existing market generally adopts is bigger; Residence time is shorter, needs back-mixing, and can't underwayly carry out automatically cleaning; Mud is prone to adhere on the blade like this; Reduce heat transfer efficiency, restricted the treatment capacity and the operating environment of mud, especially inapplicable for HV mud.
Summary of the invention
In order to overcome above-mentioned technological gap, the invention provides a kind of inclination disc type blade dryer and treatment process that is used for sludge drying.
A kind of inclination disc type blade dryer that is used for sludge drying, the static housing that has a heating jacket with and be configured in the stir shaft that box house has a hollow blade at angle of inclination and form; And be provided with steam inlet in the opening for feed, discharge opening, discharge shutter valve, the import of stir shaft jacket steam, stir shaft main shaft, stir shaft chuck condensation-water drain, stir shaft main shaft condensation-water drain, venting port, emergency safety protection water spray import, access hole and temperature, pressure monitoring point.
Described inclination disc type blade dryer be a kind of be the main horizontal PADDLE DRYERS of stir shaft with thermal conduction.
The described static housing upper end that has heating jacket is provided with 1 opening for feed, and the lower end is provided with two discharge ports, through discharge shutter valve adjustment load.
The intravital stir shaft of described case is made up of the ω shape housing that has chuck and groomed oar rachis and transmission mechanism.Arranging hollow blade on each stir shaft, and blade is to have certain angle of inclination; And staggered arrangement.
The mode of the indirect heating that described mummification is adopted, the required heat of dewatered sludge moisture is conducted to material by inwall, rotation axis body and the hollow blade wall of the ω shape groove that has chuck, increases heat transfer area.Wherein, the chuck of each stir shaft is provided with 4 steam inlets, 4 condensation-water drains; The main shaft of each stir shaft is provided with 1 steam inlet, 1 condensation-water drain.
Hollow blade on described two stir shafts is interlaced, side-to-side motion, thus can remove the mud that sticks in casing and the rotating shaft automatically, realize from cleaning function.
The described emergency safety that on casing, is provided with is protected the water spray import, and when temperature detection surpassed preset temp, emergency safety protection water spray system started, and protects device security.
Thermal barrier can adopt thermal oil, steam, water etc. according to the practical implementation demand.
A kind of inclination disc type blade drying method of sludge drying, axle head are equipped with the swivel joint that thermal medium imports; The required heat of dewatered sludge moisture is conducted to material by inwall, rotation axis body and the hollow blade wall of the ω shape groove that has chuck, adopts the mode of indirect heating; Adding in the drying machine of material continuous and quantitative by opening for feed; Receive simultaneously from hollow paddle, rotation axis body and the triple heat effects of chuck at hollow paddle stirring, mixing and dispersive; Realization is to drying, the evaporation of material; Dry qualified material is delivered to outside discharge port and the discharge machine by hollow paddle, and simultaneously, the staggered arrangement of blade has realized the automatically cleaning of drying machine; Thermal barrier directly gets in the shell chuck in the hollow rotating shaft and blade with rotation.
Contain following steps;
Adding in the drying machine of wet mud continuous and quantitative by opening for feed.
The chuck of stir shaft and stir shaft main shaft feed steam, receive simultaneously from hollow paddle and the effect of chuck dual-heated at hollow paddle stirring, mixing and dispersive, thereby realization make moisture evaporation in the mud to the drying of mud.
The qualified material of mummification is delivered to outside discharge port and the discharge machine by hollow paddle.Through discharge shutter valve adjustment discharging amount.
The carrier gas that produces after the mummification enters the carrier gas treatment unit, is back in the drying machine after treatment and utilizes.
The water of condensation of the stir shaft chuck in the drying process and the water of condensation of stir shaft main shaft are collected the back discharging.
The characteristics that have of the present invention:
(1) compact equipment, the plant area area is little.Can know that by device structure dry institute heat requirement mainly is to be provided by the many hollow blade walls that are arranged in thick and fast on the tubular shaft, and the heat transfer capacity of chuck wall only accounts for few part.So the heat-transfer surface of unit volume equipment is big, can save occupation area of equipment, reduce initial cost.
(2) HU is high.Dry institute heat requirement is not to provide by hot gas, has reduced the thermosteresis that hot gas is taken away.Because compact equipment, and supplementary unit is few, and heat lost by radiation also reduces.HU can reach more than 90%.
(3) because the blade structure is special, material alternately is squeezed in drying process and relaxes, and has strengthened drying.In addition, the design that is meshing with each other between blade makes it have automatic cleaning action, can effectively stop the phenomenons such as gluing, sticking wall, seize of the very big mud of viscosity, therefore can adapt to well viscosity and plaster material.
(4) gas usage is few, can reduce or save the part utility appliance accordingly.Owing to do not need to heat, therefore greatly reduced gas usage in the drying process with gas.Because gas usage is few, gas flow rate is low in the moisture eliminator, and the dust of being carried under one's arms out by gas is few, saves the fuel gas and dust retrieving arrangement of drying back system, saves facility investment.
(5) material wide adaptability, uniform drying.But residence time regulated at will is to adapt to the dry requirement of difficult dried material and high moisture material.In addition, according to different material also rotating speed and the thermal barrier temperature etc. of adjustable feed rate, axle, several minutes with select residence time of material between several hours arbitrarily.Therefore all be suitable for for being prone to dry and being difficult for dried material.In addition, though in the moisture eliminator many agitating vanes are arranged, mixing of materials is even, and still, material flows to the mobile piston flow that is basically of discharge port from charging opening in moisture eliminator, residence time narrowly distributing, and product drying is even.
(6) equipment is wear-resisting, material is anticorrosion, so the maintenance amount is minimum, the annual repair time that only needs 7 days, the work-ing life of having improved drying machine greatly simultaneously.
Description of drawings
Fig. 1 is a kind of inclination disc type blade dryer structural representation that is used for sludge drying of the present invention.
Fig. 2 is the diagrammatic cross-section of looking up of Fig. 1.
Fig. 3 looks diagrammatic cross-section for the left side of Fig. 1.
Among the figure: the static housing 1, stir shaft 2, opening for feed 3, the import 4 of emergency safety protection water spray, venting port 5, stir shaft jacket steam import 6, discharge shutter valve 7, access hole 8, stir shaft main shaft steam inlet 9, stir shaft main shaft condensation-water drain 10, discharge opening 11, stir shaft chuck condensation-water drain 12, carrier gas inlet 13, carrier gas outlet 14, hollow paddle 15, temperature detecting point 16, the pressure detection point 17 that have heating jacket.
Embodiment
Below in conjunction with accompanying drawing and embodiment technical scheme of the present invention is further specified:
Obviously, many modifications and the variation made based on aim of the present invention of those skilled in the art belongs to protection scope of the present invention.
Like Fig. 1,2, shown in 3, through a kind of disc type blade dryer that inclines that is used for sludge drying that present method is carried out, utilize the mode of indirect heating, with the moisture evaporation in the mud to reach the purpose of dewatered sludge.Difference along with mud handling capacity; The thermal medium that system selects for use can be selected saturation steam, superheated vapour etc. for use according to the actual items demand; Each parameter can be adjusted the result according to practical operation situation and regulate; Therefore under the prerequisite of accompanying claims scope of the present invention, in the practical implementation process again, can make some suitable changes to the selection of key parameter among the present invention.The present invention is applicable to the drying and other treatment in the big-and-middle-sized sludge treatment project.
Embodiment 1
A kind of inclination disc type blade dryer that is used for sludge drying,
The static housing 1 that has a heating jacket with and be configured in the stir shaft 2 that box house has a hollow blade at angle of inclination and form; And be provided with steam inlet 9 in the opening for feed 3, discharge opening 11, discharge shutter valve 7, stir shaft jacket steam import 6, stir shaft main shaft, stir shaft chuck condensation-water drain 12, carrier gas inlet 13, carrier gas outlet 14, stir shaft main shaft condensation-water drain 10, venting port 5, the import 4 of emergency safety protection water spray, temperature detecting point 16, access hole 8 and temperature, pressure monitoring point 17.
Described static housing 1 upper end that has heating jacket is provided with 1 opening for feed 3, and the lower end is provided with two discharge openings 11, and discharge shutter valve 7 connects discharge opening 11, through discharge shutter valve 7 adjustment loads.
Have a plurality of venting ports 5 and stir shaft jacket steam import 6 are arranged on the static housing 1 of heating jacket;
The intravital stir shaft of described case is made up of the ω shape housing that has chuck and groomed oar rachis and transmission mechanism.Arranging hollow blade 15 on each stir shaft, and hollow blade 15 is to have certain angle of inclination; And staggered arrangement.
The mode of the indirect heating that described mummification is adopted, the required heat of dewatered sludge moisture is conducted to material by inwall, rotation axis body and the hollow blade wall of the ω shape groove that has chuck, increases heat transfer area.Wherein, the chuck of each stir shaft is provided with 4 steam inlets, 4 condensation-water drains; The main shaft of each stir shaft is provided with 1 steam inlet, 1 condensation-water drain.
Hollow blade 15 on described two stir shafts 2 is interlaced, side-to-side motion, thus can remove the mud that sticks in casing and the rotating shaft automatically, realize from cleaning function.
The described emergency safety that on the static housing that has heating jacket 1, is provided with is protected water spray import 4, and when temperature detection surpassed preset temp, emergency safety protection water spray system started, and protects device security.
Thermal barrier can adopt thermal oil, steam, water etc. according to the practical implementation demand.
A kind of disc type blade dryer that inclines that is used for sludge drying, being applied to a scale is 100m 3The sludge drying of/d is handled project.Through the processing of this integrated system, select 1 disc type blade dryer that inclines for use, select 0.8MPa for use, 200 ℃ superheated vapour is as thermal source, with mud by below water ratio 80% mummification to 30%.
Like Fig. 1,2, shown in 3, a kind of inclination disc type blade drying method that is used for sludge drying, be a kind of be the main horizontal PADDLE DRYERS of twin shaft (four) with thermal conduction.Be made up of the ω shape housing that has chuck and two groomed oar rachises and transmission mechanism, arranging hollow blade on the axle, axle head is equipped with the swivel joint that thermal medium imports.The required heat of dewatered sludge moisture is conducted to material by inwall, rotation axis body and the hollow blade wall of the ω shape groove that has chuck, adopts the mode of indirect heating.Adding in the drying machine of material continuous and quantitative by opening for feed; Receive simultaneously from hollow paddle, rotation axis body and the triple heat effects of chuck at hollow paddle stirring, mixing and dispersive; Thereby realize drying, evaporation to material; Dry qualified material is delivered to outside discharge port and the discharge machine by hollow paddle, and simultaneously, the staggered arrangement of blade has realized the automatically cleaning of drying machine.Thermal barrier can adopt thermal oil, steam, water etc., thermal barrier directly get in the shell chuck with the hollow rotating shaft of rotation and blade in, the heat transfer area of unit volume is bigger, thermo-efficiency height and need not back-mixing.
A kind of inclination disc type blade drying method of sludge drying contains following steps;
Adding in the drying machine 1 of wet mud continuous and quantitative by opening for feed 3.
In stir shaft jacket steam import 06 and stir shaft main shaft steam inlet 09, feed 0.8MPa; 200 ℃ superheated vapour; Receive simultaneously from hollow paddle and the effect of chuck dual-heated at hollow paddle 15 stirrings, mixing and dispersive; Thereby realize drying, make moisture evaporation in the mud mud.
The water ratio of mud below 30%, is delivered to it outside discharge opening 11 and the discharge machine by hollow paddle after the mummification.Through discharge shutter valve 07 adjustment discharging amount.
The carrier gas that produces after the mummification is advanced carrier gas outlet 15 and is entered the carrier gas treatment unit, is back to after treatment in the carrier gas inlet 14 entering drying machines to utilize again.
The stir shaft chuck condensation-water drain 06 in the drying process and the water of condensation of stir shaft main shaft condensation-water drain 10 are collected the back discharging.
Detect the drying machine temperature through temperature detecting point 16 and pressure monitoring point 17, when the drying machine temperature is higher than preset temp, the import 4 of emergency safety protection water spray begins to start water inlet, reduces the drying machine temperature, support equipment safety.
As stated, embodiments of the invention have been carried out explanation at length, but as long as not breaking away from inventive point of the present invention and effect in fact can have a lot of distortion, this will be readily apparent to persons skilled in the art.Therefore, such variation also all is included within protection scope of the present invention.

Claims (10)

1. inclination disc type blade dryer that is used for sludge drying, mainly by the static housing that has heating jacket with and be configured in the stir shaft that box house has a hollow blade at angle of inclination and form; And be provided with steam inlet in the opening for feed, discharge opening, discharge shutter valve, the import of stir shaft jacket steam, stir shaft main shaft, stir shaft chuck condensation-water drain, stir shaft main shaft condensation-water drain, venting port, emergency safety protection water spray import, access hole and temperature, pressure monitoring point.
2. a kind of inclination disc type blade dryer that is used for sludge drying according to claim 1 is characterized in that drying machine is the horizontal PADDLE DRYERS of stir shaft; Have on the static housing of heating jacket a plurality of venting ports and the import of stir shaft jacket steam are arranged.
3. a kind of inclination disc type blade dryer that is used for sludge drying according to claim 1; It is characterized in that the described static housing upper end that has heating jacket is provided with 1 opening for feed, the lower end is provided with two discharge ports; The discharge shutter valve connects discharge opening, through discharge shutter valve adjustment load.
4. a kind of inclination disc type blade dryer that is used for sludge drying according to claim 1 is characterized in that, the intravital stir shaft of described case is made up of the ω shape housing that has chuck and groomed oar rachis and transmission mechanism; Arranging hollow blade on each stir shaft, and blade is to have the angle of inclination; And staggered arrangement.
5. a kind of inclination disc type blade dryer that is used for sludge drying according to claim 1 is characterized in that the chuck of each stir shaft is provided with 4 steam inlets, 4 condensation-water drains; The main shaft of each stir shaft is provided with 1 steam inlet, 1 condensation-water drain.
6. a kind of inclination disc type blade dryer that is used for sludge drying according to claim 1 is characterized in that, the hollow blade on two stir shafts is interlaced, side-to-side motion; The stir shaft of inclination disc type blade dryer is 2 or 4.
7. a kind of inclination disc type blade dryer that is used for sludge drying according to claim 1 is characterized in that, on casing, is provided with the import of emergency safety protection water spray.
8. the inclination disc type blade drying method of a sludge drying is characterized in that axle head is equipped with the swivel joint that thermal medium imports; The required heat of dewatered sludge moisture is conducted to material by inwall, rotation axis body and the hollow blade wall of the ω shape groove that has chuck, adopts the mode of indirect heating; Adding in the drying machine of material continuous and quantitative by opening for feed; Receive simultaneously from hollow paddle, rotation axis body and the triple heat effects of chuck at hollow paddle stirring, mixing and dispersive; Realization is to drying, the evaporation of material; Dry qualified material is delivered to outside discharge port and the discharge machine by hollow paddle, and simultaneously, the staggered arrangement of blade has realized the automatically cleaning of drying machine; Thermal barrier directly gets in the shell chuck in the hollow rotating shaft and blade with rotation.
9. the inclination disc type blade drying method of a kind of sludge drying according to claim 8 is characterized in that containing following steps;
(1) wet mud continuous and quantitative is added in the drying machine by opening for feed;
(2) chuck of stir shaft and stir shaft main shaft feed steam, receive simultaneously from hollow paddle and the effect of chuck dual-heated at hollow paddle stirring, mixing and dispersive, thereby realization make moisture evaporation in the mud to the drying of mud;
(3) the qualified material of mummification is delivered to outside discharge port and the discharge machine by hollow paddle; Through discharge shutter valve adjustment discharging amount;
(4) carrier gas that produces after the mummification enters the carrier gas treatment unit, is back in the drying machine after treatment and utilizes;
(5) water of condensation of the water of condensation of the stir shaft chuck in the drying process and stir shaft main shaft is collected the back discharging.
10. the inclination disc type blade drying method of a kind of sludge drying according to claim 8 is characterized in that thermal barrier adopts thermal oil, steam or water.
CN2011104224008A 2011-12-16 2011-12-16 Inclined disk blade dryer for drying sludge and treatment method thereof Pending CN102557383A (en)

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Cited By (10)

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CN102992574A (en) * 2012-11-08 2013-03-27 珠海杰思朗环保设备有限公司 Kinetic energy drying system and method for sludge
CN106813495A (en) * 2017-01-21 2017-06-09 青岛福荣华鑫环保能源科技有限公司 A kind of steam drying machine paddle shaft with anti-blade
CN107010810A (en) * 2017-05-31 2017-08-04 北京航天中伟科技工程自动化有限公司 Vacuum umbrella-type drying device and its handling process
CN107954585A (en) * 2017-11-27 2018-04-24 江苏理工学院 A kind of domestic sludge assists coal desiccation molding machine
CN109368980A (en) * 2018-12-21 2019-02-22 北京京城环保股份有限公司 A hollow paddle-type sludge drying device and method using steam as a heat source
CN109761470A (en) * 2017-11-06 2019-05-17 北京恒净新宇环境科技有限公司 A kind of oily sludge minimizing processing method
CN112479538A (en) * 2019-09-12 2021-03-12 广州新致晟环保科技有限公司 Storage device for preventing sludge from caking and operation method
CN112624551A (en) * 2019-09-24 2021-04-09 王其成 Sludge cracking treatment device and cracking treatment process
CN114702225A (en) * 2022-01-17 2022-07-05 解奥 Gas direct contact sludge stagnation drying system
CN116553802A (en) * 2023-07-07 2023-08-08 北京高能时代环境技术股份有限公司 Efficient continuous batch type sludge drying device

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Cited By (15)

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Publication number Priority date Publication date Assignee Title
CN102992574B (en) * 2012-11-08 2013-11-27 珠海杰思朗环保设备有限公司 Kinetic energy drying system and method for sludge
US9719721B2 (en) 2012-11-08 2017-08-01 Jcl(Zhuhuai) Engineering Ltd. Kinetic energy drying device and drying method for sludge
CN102992574A (en) * 2012-11-08 2013-03-27 珠海杰思朗环保设备有限公司 Kinetic energy drying system and method for sludge
CN106813495A (en) * 2017-01-21 2017-06-09 青岛福荣华鑫环保能源科技有限公司 A kind of steam drying machine paddle shaft with anti-blade
CN107010810A (en) * 2017-05-31 2017-08-04 北京航天中伟科技工程自动化有限公司 Vacuum umbrella-type drying device and its handling process
CN109761470A (en) * 2017-11-06 2019-05-17 北京恒净新宇环境科技有限公司 A kind of oily sludge minimizing processing method
CN107954585A (en) * 2017-11-27 2018-04-24 江苏理工学院 A kind of domestic sludge assists coal desiccation molding machine
CN109368980A (en) * 2018-12-21 2019-02-22 北京京城环保股份有限公司 A hollow paddle-type sludge drying device and method using steam as a heat source
CN112479538A (en) * 2019-09-12 2021-03-12 广州新致晟环保科技有限公司 Storage device for preventing sludge from caking and operation method
CN112479538B (en) * 2019-09-12 2025-01-14 广州正晟科技有限公司 Storage device and operation method for preventing sludge from agglomerating
CN112624551A (en) * 2019-09-24 2021-04-09 王其成 Sludge cracking treatment device and cracking treatment process
CN114702225A (en) * 2022-01-17 2022-07-05 解奥 Gas direct contact sludge stagnation drying system
CN116553802A (en) * 2023-07-07 2023-08-08 北京高能时代环境技术股份有限公司 Efficient continuous batch type sludge drying device
CN116553802B (en) * 2023-07-07 2023-09-26 北京高能时代环境技术股份有限公司 Efficient continuous batch type sludge drying device
WO2025011281A1 (en) * 2023-07-07 2025-01-16 天津高能时代环境科技有限公司 Efficient sequencing-batch sludge drying device

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Application publication date: 20120711