CN102556216A - Scrapped car disassembly line - Google Patents
Scrapped car disassembly line Download PDFInfo
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- CN102556216A CN102556216A CN2011104106764A CN201110410676A CN102556216A CN 102556216 A CN102556216 A CN 102556216A CN 2011104106764 A CN2011104106764 A CN 2011104106764A CN 201110410676 A CN201110410676 A CN 201110410676A CN 102556216 A CN102556216 A CN 102556216A
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- Prior art keywords
- chain
- delivery board
- iii
- overhead
- abandoned car
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
Abstract
The invention discloses a scrapped car disassembly line. Along the conveying direction of scrapped cars, the scrapped car disassembly line is structurally characterized in that a feeding system is used for conveying the scrapped cars to a pre-disassembly conveying system, the pre-disassembly conveying system is used for completing preparations required by chassis disassembly and conveying the scrapped cars to an overhead conveying system, the overhead conveying system is used for disassembling the scrapped cars and conveying the disassembled scrapped cars to a post-disassembly conveying system which is used for packaging the scrapped cars, and the feeding system, the pre-disassembly conveying system, the overhead conveying system and the post-disassembly conveying system are connected with a PLC (programmable logic controller) module. The scrapped car disassembly line adopting the technical scheme has the advantages of mechanized operation, PLC module control, dynamic automated disassembly and higher disassembly efficiency, the subsystems facilitate arrangement of the whole disassembly line and are clear in division of responsibilities, corresponding parts are sequentially disassembled along with conveyance of the scrapped cars, disassembly efficiency is high, and management and adjustment are facilitated.
Description
Technical field
The present invention relates to a kind of abandoned car and disassemble line.
Background technology
At present, along with the sustainable growth of the output and the recoverable amount of automobile, the quantity of abandoned car is also in sustainable growth, and existing abandoned car is disassembled line, exist degree of automation low, carry and disassemble inefficient defective.
Summary of the invention
Technical matters to be solved by this invention provides a kind of abandoned car of disassembling high efficiency and disassembles line.
In order to solve the problems of the technologies described above; The technical scheme that the present invention adopted is: a kind of abandoned car is disassembled line; Throughput direction according to abandoned car; It is configured to, and last wire system is torn open on the delivery system before abandoned car is delivered to, and the preceding delivery system of tearing open is accomplished the chassis and disassembled required preorder work and abandoned car is delivered on the overhead delivery system; Overhead delivery system accomplish disassembling of abandoned car and abandoned car is delivered to after tear delivery system open, after tear the packing work that delivery system is accomplished abandoned car open; Last wire system, preceding tear open delivery system, overhead delivery system with after tear delivery system open and be connected with the PLC module.
The said wire system that goes up comprises bicycle parking platform, fork truck and overhead suspender; Overhead suspender comprise suspend overhead be located at the transfer suspender that suspends on overhead; The transfer suspender slides on overhead suspending, and the transfer suspender is connected with said PLC module, and the bicycle parking platform is located at the overhead below that suspends; On fork truck carrying abandoned car to the bicycle parking platform, the transfer suspender grasp abandoned car on the bicycle parking platform be delivered to disassemble line before tear open on the platform;
Said transfer suspender is included in the said automatic carriage II that slides on overhead and embrace arm with automatic carriage II bonded assembly of suspending, and automatic carriage II is connected with said PLC module, under the control of PLC module, embraces arm and opens the abandoned car that grasps on the said bicycle parking platform;
The said overhead suspension that suspends is connected on the high-altitude truss in the workshop;
Said bicycle parking platform is located on the mill floor, on mill floor, is provided with the fixed guide towards the said fork truck of bicycle parking platform Direction guide;
Said fixed guide is the side rails that is located at the both sides that are positioned at said fork truck on the said mill floor.
Tear open before said in the melt pit that delivery system is located at the workshop; It comprises support underframe I, be installed in the delivery board chain I that supports on the underframe I, with delivery board chain I bonded assembly driver train I and with delivery board chain I bonded assembly stretching device I, driver train I is connected with said PLC module; Said side top machine is pushed into the abandoned car of the mouth of said double-chain conveyor on the delivery board chain I;
Said delivery board chain I comprises plate chain I; Be located at the drive sprocket I of plate chain I one end, be located at the driven sprocket I of plate chain I the other end, and the roller I that is located at plate chain I interlude; Said driver train I is connected with drive sprocket I, and said stretching device I is connected with driven sprocket I;
Said support underframe I comprises track rail frame I and leg I, above track rail frame I, is provided with the I that gets on the right track, and below track rail frame I, is provided with the lower railway I parallel with the I that gets on the right track, and the roller I of said delivery board chain I is supported on get on the right track I and the lower railway I;
Said driver train I comprise with said PLC module bonded assembly drive motor I and with the drive sprocket I bonded assembly tape handler I of said delivery board chain I, drive motor I is a variable-frequency motor;
Said stretching device I comprise with the pivot shaft I bonded assembly leading screw I of said driven sprocket I and with this leading screw I nut engaged I, this nut I is fixed on the said track rail frame I;
On said delivery board chain I, be provided with the chain board cleaning device.
Said overhead delivery system comprise support overhead be located at the slip that supports on overhead; Support an overhead end for said before tear the delivery board chain I bonded assembly abandoned car input end of delivery system open; The other end is the abandoned car mouth; Be provided with elevator at abandoned car input end and abandoned car mouth; Between abandoned car input end and abandoned car mouth, be provided with the outlet of access to engine disassembling stations and back axle disassembling stations, on support is overhead, be provided with the automatic carriage that slides automatically along slip, automatic carriage grasps abandoned car and moves to each outlet from the abandoned car input end; And finally moving to the abandoned car mouth, said elevator is connected with said PLC module with automatic carriage;
Said support is overhead, and to be provided with the upper strata overhead overhead with lower floor, overheadly on the upper strata is equipped with said slip with lower floor on overhead, and overhead slip moves to said abandoned car input end to said automatic carriage along the upper strata from said abandoned car mouth;
Said disassembling stations comprises chassis disassembling stations, driving engine disassembling stations, propons disassembling stations, change speed gear box disassembling stations and back axle disassembling stations;
Said automatic carriage is provided with many, and automatic carriage is intellectual automatic carriage;
Be provided with mobile maintenance platform in the overhead bottom of the overhead lower floor of said support.
Tear open after said delivery system comprise support underframe II, be installed in the delivery board chain II that supports on the underframe II, with delivery board chain II bonded assembly driver train II, with delivery board chain II bonded assembly stretching device II and the grabbing assembly I that is positioned at the extracting driving engine of delivery board chain II top; Driver train II is connected with said PLC module with grabbing assembly I; Grabbing assembly I comprises circulation slide rail I, the electric block I that on circulation slide rail I, slides and is connected the suspender I on the electric block I, also is provided with and PLC module bonded assembly car body packaging system at the end of delivery board chain II;
Said delivery board chain II comprises plate chain II, is located at the drive sprocket II of plate chain II one end, is located at the driven sprocket II of plate chain II the other end, and the roller II that is located at plate chain II interlude, and said driver train II is connected with drive sprocket II;
Said support underframe II comprises track rail frame II and is supported on the leg II on the mill floor; Above track rail frame II, be provided with the II that gets on the right track; Below track rail frame II, be provided with the lower railway II parallel with the II that gets on the right track, the roller II of said delivery board chain II is supported on get on the right track II and the lower railway II;
Said driver train II comprise be installed on the mill floor with said PLC module bonded assembly drive motor II and with the drive sprocket II bonded assembly tape handler II of said delivery board chain II; Drive motor II is a variable-frequency motor;
Said stretching device II comprise with the pivot shaft II bonded assembly leading screw II of said driven sprocket II and with this leading screw II nut engaged II, this nut II is fixed on the said track rail frame II;
On said delivery board chain II, be provided with the chain board cleaning device;
Said car body packaging system is according to throughput direction, and it is configured to, and accepts dolly through moving; Accept the car body that said delivery board chain II carries and be delivered on the swager, swager is pressed into iron block with car body, and the automatic knockout machine of briquetting is through going up and down; On swager, grasp briquetting; The automatic knockout machine of briquetting also passes through to move, and briquetting is delivered on the travelling bogie, and travelling bogie is sent to Crushing Station with iron block and carries out fragmentation;
The said trolley frame of accepting is located on the said swager; Swager is located at the end of delivery board chain II; On swager, be provided with guide rail; Accept dolly and slide along guide rail, accept be provided with on the dolly reciprocating lever mechanism and with said PLC module bonded assembly drive motor V, reciprocating lever mechanism comprise be located at the support batten that is positioned at the car body both sides accepted on the dolly and with support batten bonded assembly pinion and rack; Pinion and rack connects drive motor V, and pinion and rack drives and supports batten and stretch out and hold car body or withdrawal is put down car body to swager;
Also be provided with the positioning plate that is positioned at the car body both sides on the dolly said accepting, positioning plate is located at the top of supporting batten, and positioning plate is driven by another pinion and rack, and according to the difference of width over sides of car body, positioning plate moves around and carries out spacing to the car body that drops into swager.
The said line of disassembling comprises that also driving engine disassembles delivery system; It comprises supporting rail frame I, be installed in delivery board chain III on the supporting rail frame I, be located at 360 ° of rotating technics pallets lifting driving engine on the delivery board chain III, with delivery board chain III bonded assembly driver train III and the grabbing assembly II that is positioned at the extracting driving engine of delivery board chain III top; Driver train III is connected with said PLC module with grabbing assembly II; Grabbing assembly II comprises circulation slide rail II, the electric block II that on circulation slide rail II, slides and is connected the suspender II on the electric block II; According to throughput direction; On the delivery board chain, be provided with the disassembling stations of driving engine, corresponding each disassembling stations is provided with and PLC module bonded assembly stopper on the delivery board chain.
Said supporting rail frame I is divided into two-layer; Comprise rail frame I and following rail frame I; The said delivery board chain III of one cover respectively is set on last rail frame I and following rail frame I, and the service direction of two delivery board chain III is opposite, and one and said PLC module bonded assembly elevator respectively are set at the two ends of supporting rail frame I.
Said delivery board chain III comprises plate chain III, is located at the drive sprocket III of plate chain III one end, is located at the driven sprocket III of plate chain III the other end, and the roller III that is located at plate chain III interlude, and said driver train III is connected with drive sprocket III.
Said driver train III comprise be located at said PLC module bonded assembly drive motor III and with the drive sprocket III bonded assembly tape handler III of said delivery board chain III; Drive motor III is a variable-frequency motor.
The said line of disassembling comprises that also change speed gear box disassembles delivery system; It comprises supporting rail frame II, be installed in delivery board chain IV on the supporting rail frame II, be located at 360 ° of rotating technics pallet II that lift change speed gear box on the delivery board chain IV, with delivery board chain IV bonded assembly driver train IV and the grabbing assembly III that is positioned at the extracting change speed gear box at delivery board chain two ends; Driver train IV is connected with said PLC module with grabbing assembly III; Grabbing assembly III comprises the slide rail III that is located at the delivery board link ends, at the electric block III that slides on the slide rail III be connected the suspender III on the electric block III; According to throughput direction, be provided with and PLC module bonded assembly change speed gear box device for disassembling at the sidepiece of delivery board chain IV; On delivery board chain IV, be provided with the disassembling stations of change speed gear box, corresponding each disassembling stations place is provided with and PLC module bonded assembly stopper on the delivery board chain.
Said supporting rail frame II is divided into two-layer; Comprise rail frame II and following rail frame II; The said delivery board chain IV of one cover respectively is set on last rail frame II and following rail frame II, and the service direction of two delivery board chain IV is opposite, and one and said PLC module bonded assembly elevator respectively are set at the two ends of supporting rail frame II;
Said delivery board chain IV comprises plate chain IV, is located at the drive sprocket IV of plate chain IV one end, is located at the driven sprocket IV of plate chain IV the other end, and the roller IV that is located at plate chain IV interlude, and said driver train IV is connected with drive sprocket IV;
Said driver train IV comprise be located at said PLC module bonded assembly drive motor IV and with the drive sprocket IV bonded assembly tape handler IV of said delivery board chain IV; Drive motor IV is a variable-frequency motor.
The present invention adopts technique scheme, mechanized operation, and the PLC module controls, dynamic autoization disassembled, and improves and disassembles efficient; Each subsystem is set with the convenient whole layout of disassembling line, each subsystem division of labor is clear and definite, along with the conveying of abandoned car, accomplishes the dismounting of corresponding component successively, disassembles the efficient height, also is convenient to management and adjustment.
Description of drawings
Fig. 1 disassembles the diagram of circuit of line for abandoned car of the present invention;
Fig. 2 disassembles the structural representation of the last wire system of line for abandoned car of the present invention;
Fig. 3 is transported to the structural representation on the bicycle parking platform for fork truck of the present invention with abandoned car;
Fig. 4 for abandoned car of the present invention disassemble line before tear the main TV structure scheme drawing of delivery system open;
Fig. 5 for abandoned car of the present invention disassemble line before tear the plan structure scheme drawing of delivery system open;
Fig. 6 for abandoned car of the present invention disassemble line before tear the side-looking structural representation of delivery system open;
Fig. 7 for abandoned car of the present invention disassemble line before tear the structural representation of the track rail frame of delivery system open;
Fig. 8 for abandoned car of the present invention disassemble line before tear the side-looking structural representation of the track rail frame of delivery system open;
Fig. 9 for abandoned car of the present invention disassemble line before tear the structural representation of the stretching device of delivery system open;
Figure 10 disassembles the structural representation of the overhead delivery system of line for abandoned car of the present invention;
Figure 11 disassembles the structural representation of automatic carriage of the overhead delivery system of line for abandoned car of the present invention;
Figure 12 for abandoned car of the present invention disassemble line after tear the structural representation of delivery system open;
Figure 13 for abandoned car of the present invention disassemble line after tear the structural representation of the bottom section of delivery system open;
Figure 14 for abandoned car of the present invention disassemble line after tear the side-looking structural representation of the bottom section of delivery system open;
Figure 15 for abandoned car of the present invention disassemble line after tear the structural representation of the stretching device of delivery system open;
Figure 16 for abandoned car of the present invention disassemble line after tear the structural representation of accepting dolly of delivery system open;
The driving engine that Figure 17 disassembles line for abandoned car of the present invention is disassembled the structural representation of delivery system;
The change speed gear box that Figure 18 disassembles line for abandoned car of the present invention is disassembled the structural representation of delivery system;
Mark among the above-mentioned figure is:
1-1, bicycle parking platform; 1-2, transfer suspender; 1-3, suspend overhead; 1-4, high-altitude truss; 1-5, armful arm; 1-6, fork truck; 1-7, automatic carriage II;
2-1, drive motor I; 2-2, track rail frame I; 2-3, drive sprocket I; 2-4, plate chain I; 2-5, roller I; 2-6, driven sprocket I; 2-7, leading screw I; 2-8, nut I; 2-9, pivot shaft I; 2-10, melt pit; 2-11, leg I; 2-12, I gets on the right track; 2-13, lower railway I;
3-1, support overhead; 3-2, upper strata are overhead; 3-3, lower floor are overhead; 3-4, elevator; 3-5, automatic carriage; 3-6, abandoned car input end; 3-7, claw; 3-8, steel ladder; 3-9, abandoned car mouth; 3-10, maintenance platform;
4-1, drive motor II; 4-2, track rail frame II; 4-3, drive sprocket II; 4-4, plate chain II; 4-5, circulation slide rail I; 4-6, driven sprocket II; 4-7, leading screw II; 4-8, nut II; 4-9, pivot shaft II; 4-10, leg II; 4-11, II gets on the right track; 4-12, lower railway II; 4-13, electric block I; 4-14, swager; 4-15, positioning plate; 4-16, support batten; 4-17, drive motor V; 4-18, accept dolly;
5-1, drive motor III; 5-2, supporting rail frame I; 5-3, drive sprocket III; 5-4, plate chain III; 5-5, driven sprocket III; 5-6, last rail frame I; 5-7, following rail frame I; 5-8, stopper; 5-9,360 ° of rotating technics pallets; 5-10, electric block I; 5-11, elevator I I; 5-12, circulation slide rail I; 5-13, suspender I;
6-1, drive motor IV; 6-2, supporting rail frame II; 6-3, drive sprocket IV; 6-4, plate chain IV; 6-5, driven sprocket IV; 6-6, last rail frame II; 6-7, following rail frame II; 6-8, stopper II; 6-9,360 ° of rotating technics pallet II; 6-10, electric block II; 6-11, elevator I II; 6-12, slide rail II; 13, suspender II.
The specific embodiment
As shown in Figure 1; A kind of abandoned car of the present invention is disassembled line, and according to the throughput direction of abandoned car, it is configured to; Last wire system is torn open on the delivery system before abandoned car is delivered to; Before tear delivery system open and accomplish the chassis and disassemble required preorder work and abandoned car is delivered on the overhead delivery system, overhead delivery system accomplish disassembling of abandoned car and abandoned car is delivered to after tear delivery system open, after tear the packing work that delivery system is accomplished abandoned car open; Last wire system, preceding tear open delivery system, overhead delivery system with after tear delivery system open and be connected with the PLC module.It is mechanized operation that this newspaper waste vapour car is disassembled line, the PLC module controls, and dynamic autoization disassembled, and disassembles the efficient height; And each subsystem being set with the convenient whole layout of disassembling line, each subsystem division of labor is clear and definite, along with the conveying of abandoned car, accomplishes the dismounting of corresponding component successively, disassembles the efficient height, also is convenient to management and adjustment.
Each subsystem is specific as follows:
1, goes up wire system
As shown in Figures 2 and 3, abandoned car of the present invention is disassembled the last wire system of line, disassembles the initial workshop section of line for abandoned car.Last wire system comprises bicycle parking platform 1-1, fork truck 1-6 and overhead suspender; Overhead suspender comprise suspend overhead 1-3 be located at the transfer suspender 1-2 on the overhead 1-3 that suspends; Transfer suspender 1-2 slides on the overhead 1-3 that suspends, and transfer suspender 1-2 is connected with the PLC module, and bicycle parking platform 1-1 is located at the below of the overhead 1-3 that suspends; On fork truck 1-6 carrying abandoned car to the bicycle parking platform 1-1, transfer suspender 1-2 grasp abandoned car on the bicycle parking platform 1-1 be delivered to disassemble line before tear open on the platform.Transfer suspender 1-2 is included in the automatic carriage II1-7 that slides on the overhead 1-3 that suspends and embraces arm 1-5 with automatic carriage II1-7 bonded assembly; Automatic carriage II1-7 is connected with the PLC module; Automatic carriage II1-7 is provided with by the driving of the control of PLC module and embraces the open motor of arm 1-5, and under the PLC module controls, motor drives armful arm 1-5 through transmission device and opens the abandoned car that grasps on the bicycle parking platform 1-1; The PLC module is given the automatic carriage signal; Automatic carriage II1-7 slides on the crossbeam slide rail on the overhead 1-3 that suspends then, tears open on the platform before abandoned car is transported to, and returns afterwards and grasps next abandoned car again.The last wire system fully mechanized operation of the present invention; The abandoned car high efficiency of reaching the standard grade; Simple to operate, the production line automation degree is high, increases the reliability of production technology; And, lower fork truck 1-6 workman's work difficulty through the work-hours that the fork truck 1-6 workman that bicycle parking platform 1-1 lets this workshop section work has abundance;
As shown in Figures 2 and 3, the overhead 1-3 suspension that suspends is connected on the high-altitude truss 1-4 in the workshop.
As shown in Figures 2 and 3; Bicycle parking platform 1-1 is provided in a side of on the mill floor; On mill floor, also be provided with fixed guide towards bicycle parking platform 1-1 Direction guide fork truck 1-6; Fixed guide can be for being located at the side rails of the both sides that are positioned at fork truck 1-6 on the mill floor, and fork truck 1-6 moves between two side rails, and fixed guide also can be the geosyncline of the direct guiding fork truck 1-6 wheel of on mill floor, offering.Fixed guide is set mainly guides fork truck 1-6 wheel running orbit, make correct being placed on the bicycle parking platform 1-1 of abandoned car ability on the fork truck 1-6, be convenient to tear open on the platform before abandoned car is transported to accurately.
2, the preceding delivery system of tearing open
This newspaper waste vapour car disassemble line before tear delivery system open, be to disassemble, and accomplish the chassis and disassemble required preorder work carrying the abandoned car of coming to be transported to overhead delivery system from last wire system.As shown in Figure 4; Tear open before this in melt pit 2-10 that delivery system is installed in the workshop; It supports underframe I, be installed in the delivery board chain I that supports on the underframe I, with delivery board chain I bonded assembly driver train I and with delivery board chain I bonded assembly stretching device I, driver train I is connected with said PLC module.
As shown in Figure 4, delivery board chain I comprises plate chain I 2-4, is located at the drive sprocket I 2-3 of plate chain I 2-4 one end, is located at the driven sprocket I 2-6 of plate chain I 2-4 the other end, and the roller I 2-5 that is located at plate chain I 2-4 interlude.Drive sprocket I 2-3 and driven sprocket I 2-6 are supporting on the underframe through axle bearing.Driver train I is connected with drive sprocket I 2-3; Abandoned car is pushed on the plate chain I 2-4 from the side top machine of last wire system; Driver train I drives drive sprocket I 2-3 and rotates; Drive plate chain I 2-4 running, carry out the conveying of abandoned car, abandoned car is transported on the overhead delivery system disassembles.
As shown in Figure 4, driver train I comprise with the drive motor I 2-1 of PLC module bonded assembly and with the drive sprocket I 2-3 bonded assembly tape handler I of delivery board chain I, drive motor I 2-1 is installed in the melt pit 2-10.On the output shaft of drive motor I 2-1, driving pulley is installed, on the axle of drive sprocket I 2-3, driven pulley is installed.Drive motor I 2-1 is a variable-frequency motor, and is connected the module controls by PLC with the PLC module, frequency control, and speed governing is convenient, makes the operation of plate chain I 2-4 automatic steady.
As shown in Figure 6, for safety and the convenience of disassembling, this delivery system is located in the melt pit 2-10 in workshop, and the operating personnel with the operation synchronous walking of plate chain I 2-4, carries out the work of disassembling of preorder on mill floor.
Of Fig. 7, support underframe and comprise track rail frame I 2-2 and leg I 2-11, leg I 2-11 supporting rail track frame I 2-2, as shown in Figure 3, the leg I 2-11 cross-tie that supports underframe is in melt pit 2-10.Like Fig. 6 and shown in Figure 8; Above track rail frame I 2-2, be provided with the I 2-12 that gets on the right track; Below track rail frame I 2-2, be provided with the lower railway I 2-13 parallel with the I 2-12 that gets on the right track, the roller I 2-5 of delivery board chain is supported on get on the right track I 2-12 and the lower railway I 2-13 and rolls.
As shown in Figure 9, the preceding stretching device of tearing delivery system open comprise with the pivot shaft I 2-9 bonded assembly leading screw I 2-7 of driven sprocket I 2-6 and with this leading screw I 2-7 nut engaged I 2-8, this nut I 2-8 is fixed on the track rail frame I 2-2.The termination of leading screw I 2-7 be enclosed within pivot shaft I 2-9 on rotating connection of contiguous block, through rotational lead screw I 2-7, the pivot shaft I 2-9 that promotes driven sprocket I 2-6 moves, and reaches the purpose of regulating plate chain I 2-4 elasticity.
On the delivery board chain, be provided with the chain board cleaning device, be used to clear up the abandoned car part on the plate chain I 2-4.The chain board cleaning device specifically is installed in the shaft center position of drive sprocket I 2-3.
Before to tear delivery system open be fully mechanized operation, transportation work efficient is high, and is stable, guarantees to disassemble vehicle body and deposit stablely, to satisfy the requirement of dynamically disassembling, accomplishes the chassis and disassemble required preorder work; Delivery board chain automatic steady operation, when the operating personnel disassembles with wait to disassemble the vehicle body locking phase to static, improve the reliability of carrying and disassembling, the PLC module controls, degree of automation is high; Adopt variable-frequency motor, the speed of delivery system is adjustable continuously.
3, overhead delivery system
Shown in figure 10, this newspaper waste vapour car is disassembled the overhead delivery system of line, with disassemble line before tear delivery system open and be connected; Comprise and support overhead 3-1 and be located at the slip that supports on the overhead 3-1; An end that supports overhead 3-1 is and the delivery board chain I bonded assembly abandoned car input end 3-6 that preceding tears delivery system open that the other end is abandoned car mouth 3-9, is provided with elevator 3-4 at abandoned car input end 3-6 and abandoned car mouth 3-9; On the overhead 3-1 of support, be provided with the automatic carriage 3-5 that slides automatically along slip; Along the throughput direction that supports overhead 3-1, below the overhead 3-1 of support, be provided with a plurality of disassembling stations, these disassembling stations comprise chassis disassembling stations, driving engine disassembling stations, propons disassembling stations, change speed gear box disassembling stations and back axle disassembling stations; The chassis disassembling stations is that each the assembly parts with the abandoned car bottom disassemble; Like parts such as steering swivel system, brake system, wheels, driving engine disassembling stations place dismantles driving engine from abandoned car, and propons disassembling stations place dismantles front axle assy from abandoned car; Change speed gear box disassembling stations place dismantles change speed gear box from abandoned car, the back axle disassembling stations is dismantled back axle assembly from abandoned car.Automatic carriage 3-5 grasps abandoned car and moves to each disassembling stations from abandoned car input end 3-6; Between abandoned car input end 3-6 and abandoned car mouth 3-9, be provided with the outlet of access to engine disassembling stations and back axle disassembling stations; Automatic carriage 3-5 grasps abandoned car and moves to each disassembling stations from abandoned car input end 3-6; And finally moving to abandoned car mouth 3-9, elevator 3-4 is connected with the PLC module with automatic carriage 3-5.Elevator 3-4 will rise to from the abandoned car that abandoned car input end 3-6 gets on the automatic carriage 3-5 of the overhead 3-3 of lower floor that supports overhead 3-1 under the control of PLC module, and PLC module controls automatic carriage 3-5 moves to the driving engine disassembling stations along slip; By the retinue trolley travelling of accepting driving engine to elevated line; Disassemble to return behind the driving engine and support circulation in the overhead 3-1, automatic carriage 3-5 grasps abandoned car again and moves to the propons disassembling stations, by the retinue trolley travelling of accepting front axle assy to elevated line; Return circulation in the overhead 3-1 of support after disassembling front axle assy; Automatic carriage 3-5 grasps abandoned car again and moves to the change speed gear box disassembling stations,, to elevated line, is disassembled to return behind the change speed gear box and supports circulation in the overhead 3-1 by the retinue trolley travelling of accepting change speed gear box; Automatic carriage 3-5 grasps abandoned car again and moves to the back axle disassembling stations;, to elevated line, disassemble to return behind the back axle assembly and support circulation in the overhead 3-1 by the retinue trolley travelling of accepting back axle assembly, move to abandoned car mouth 3-9 at last; The elevator 3-4 here falls overhead delivery system with abandoned car, and abandoned car carries out the follow-up work of disassembling.Elevator 3-4 also rises to automatic carriage 3-5 on the overhead 3-2 in upper strata, and automatic carriage 3-5 is from slip backlash to the abandoned car input end 3-6 of abandoned car mouth 3-9 overhead 3-2 along the upper strata, and the elevator 3-4 of end falls the extracting abandoned car thus.
Shown in figure 10; Support overhead 3-1 and be provided with overhead 3-2 in upper strata and the overhead 3-3 of lower floor; On overhead 3-2 in upper strata and the overhead 3-3 of lower floor, be equipped with slip, automatic carriage 3-5 moves to abandoned car input end 3-6 from the slip of abandoned car mouth 3-9 overhead 3-2 along the upper strata.Support overhead 3-1 and be divided into two-layerly up and down, realize the circular flow of automatic carriage 3-5, save the workshop area occupied.
Shown in figure 10, automatic carriage 3-5 is provided with many, and every dolly all grasps abandoned car, can further improve transport efficiency.Automatic carriage 3-5 accesses vehicle body entering transition station automatically and moves continuously by beat, cooperates completion engine in situ, back axle etc. to disassemble work.Shown in figure 11, automatic carriage 3-5 is a jack catchs type intelligence automatic carriage, and 3-7 opens the extracting vehicle body by the hydraulic oil cylinder driving claw, and is promptly solid and reliable.Automatic carriage 3-5 is provided with drive motor group and assembly pulley, by the PLC module controls, and the running of PLC module controls drive motor group, drive motor group drive pulley group slides mobile on slip.
Shown in figure 10, be provided with movably maintenance platform 3-10 in the bottom of the overhead 3-3 of lower floor that supports overhead 3-1, maintaining is convenient.Supporting the steel ladder 3-8 that also is provided with overhead 3-2 on the overhead 3-1 towards the upper strata.
This overhead delivery system realizes being connected with the effective of each disassembling stations; Abandoned car is moved to each disassembling stations fast through automatic carriage 3-5 disassemble, transport efficiency is high, has improved the efficient of disassembling that whole abandoned car is disassembled line; And by PLC control, degree of automation is high.
4, tear delivery system after open
Shown in figure 12, this newspaper waste vapour car disassemble line after tear delivery system open, be mainly used in the follow-up car body packing work of driving engine being removed and removing the abandoned car behind each parts from the top of abandoned car.To the abandoned car of up dismantled type driving engine, on overhead delivery system, can not accomplish the dismounting of driving engine, can after tear open on the delivery system and to accomplish driving engine dismounting above the abandoned car.After tear open delivery system comprise support underframe II, be installed in the delivery board chain II that supports on the underframe II, with delivery board chain II bonded assembly driver train II, with delivery board chain II bonded assembly stretching device II and the grabbing assembly I that is positioned at the extracting driving engine of delivery board chain II top; Driver train II is connected with the PLC module with grabbing assembly I; Grabbing assembly I comprises circulation slide rail I 4-5, the electric block I 4-13 that on circulation slide rail I 4-5, slides and is connected the suspender I on the electric block, also is provided with and PLC module bonded assembly car body packaging system at the end of delivery board chain II.Tear the delivery system abandoned car of parts such as back axle, change speed gear box of having accepted the dismounting that transports from overhead delivery system after this open; Carry out disassembling of driving engine afterwards; When abandoned car is transported on the delivery board chain II; PLC module controls driver train II drives the electric block I 4-13 synchronized operation of delivery board chain II and PLC module controls, and electric block I 4-13 also falls suspender I and grasps driving engine from the top of abandoned car.Tear delivery system after this open and realized up dismantled type driving engine disassembling from the abandoned car, be suitable for different automobile types, car body is deposited stable, be easy to disassemble; The operation of delivery board chain automatic steady improves and disassembles reliability, the PLC module controls, and dynamic autoization disassembled, and improves and disassembles efficient; PLC module controls high-altitude electric block and the synchronized operation of delivery board chain make things convenient for disassembling of driving engine.
Like Figure 12 and shown in Figure 13; Delivery board chain II comprises plate chain II4-4, is located at the drive sprocket II4-3 of plate chain II4-4 one end, is located at the driven sprocket II4-6 of plate chain II4-4 the other end; And the roller II that is located at plate chain II4-4 interlude, driver train II is connected with drive sprocket II4-3.Drive sprocket II4-3 and driven sprocket II4-6 are supporting on the underframe II through axle bearing.Driver train II is connected with drive sprocket II4-3; Abandoned car is delivered on the plate chain II4-4 from overhead delivery system; Driver train II drives drive sprocket II4-3 and rotates, and drives plate chain II4-4 running, along with the operation of plate chain II4-4; 3 electric block I 4-13 of plate chain II4-4 top slide on circulation slide rail I 4-5, and carry out the extracting of the driving engine of abandoned car with suspender I.Electric block I 4-13 can be provided with more a plurality of according to the needs of manufacturing line, each electric block I 4-13 slides in circulation slide rail I 4-5 cocycle.
Shown in figure 14; Supporting underframe II comprises track rail frame II4-2 and is supported on the leg II4-10 on the mill floor; Leg II4-10 supporting rail track frame II4-2; Above track rail frame II4-2, be provided with the II4-11 that gets on the right track, below track rail frame II4-2, be provided with the lower railway II4-12 parallel with the II4-11 that gets on the right track, the roller II of delivery board chain II is supported on get on the right track II4-11 and upward rolling of lower railway II4-12.
Like Figure 12, Figure 13 and shown in Figure 15, driver train II comprise be installed on the mill floor with PLC module bonded assembly drive motor II4-1 and with the drive sprocket II4-3 bonded assembly tape handler II of delivery board chain II.On the output shaft of drive motor II4-1, driving pulley is installed, on the axle of drive sprocket II4-3, driven pulley is installed.Drive motor II4-1 is a variable-frequency motor, and is connected the module controls by PLC with the PLC module, frequency control, and speed governing is convenient, makes the operation of plate chain automatic steady.
Like Figure 12 and shown in Figure 13, the stretching device II that tears delivery system after this open comprise with the pivot shaft II4-9 bonded assembly leading screw II4-7 of driven sprocket II4-6 and with this leading screw II4-7 nut engaged II4-8, this nut II4-8 is fixed on the track rail frame II4-2.The termination of leading screw II4-7 be enclosed within pivot shaft II4-9 on rotating connection of contiguous block, through rotational lead screw II4-7, the pivot shaft II4-9 that promotes driven sprocket II4-6 moves, and reaches the purpose of regulating plate chain II4-4 elasticity.
On delivery board chain II, be provided with the chain board cleaning device, be used to clear up the abandoned car part on the plate chain II4-4.The carrier bar cleaning plant is mounted in the centre of the axle drive shaft of drive sprocket II4-3.
The car body packaging system is according to throughput direction, and it is configured to, and accepts dolly 4-18 through moving; The dismounting that the receiver sheet chain is carried driving engine car body and be delivered on the swager 4-14, swager 4-14 is pressed into iron block with car body, the automatic knockout machine of briquetting is through going up and down; On swager 4-14, grasp briquetting; The automatic knockout machine of briquetting also passes through to move, and briquetting is delivered on the travelling bogie, and travelling bogie is sent to Crushing Station with iron block and carries out fragmentation.Each parts of this car body packaging system are by the PLC module controls, and the full automation operation is transferred automatically, throw in automatically, and packing automatically, the degree of automation height is increased work efficiency, and saves resource.
Shown in figure 16; Accepting dolly 4-18 is erected on the swager 4-14; On swager 4-14, be provided with guide rail, accept dolly 4-18 and slided on guide rail by the PLC module controls, swager 4-14 is located at the end of delivery board chain; Accept dolly 4-18 be provided with reciprocating lever mechanism and with PLC module bonded assembly drive motor V4-17; Reciprocating lever mechanism comprise be located at the support batten 4-16 that is positioned at the car body both sides that accepts on the dolly 4-18 and with support batten 4-16 bonded assembly pinion and rack, pinion and rack connects drive motor V4-17, pinion and rack drives and supports batten 4-16 and stretch out and hold car body or withdrawal is put down car body to swager 4-14.Also be provided with the positioning plate 4-15 that is positioned at the car body both sides on the dolly 4-18 accepting; Positioning plate 4-15 is located at the top of supporting batten 4-16; Positioning plate 4-15 is driven by another pinion and rack; The action of PLC module controls rack-and-gear, according to the difference of width over sides of car body, positioning plate 4-15 moves around and carries out spacing to the car body that drops into swager 4-14.
As shown in Figure 1, this newspaper waste vapour car is disassembled line and comprised that also driving engine is disassembled delivery system and change speed gear box is disassembled delivery system, and is specific as follows:
5, driving engine is disassembled delivery system
Shown in figure 17, this newspaper waste vapour car is disassembled the driving engine of line and is disassembled delivery system, is used for thoroughly decomposing disassemble the driving engine that gets off from abandoned car.This driving engine disassemble delivery system comprise supporting rail frame I 5-2, be installed in delivery board chain III on the supporting rail frame I 5-2, be located at 360 ° of rotating technics pallet 5-9 that lift driving engine on the delivery board chain III, with delivery board chain III bonded assembly driver train III be positioned at the grabbing assembly II of the extracting driving engine of delivery board chain III top; Driver train III is connected with the PLC module with grabbing assembly II; Grabbing assembly II comprises circulation slide rail I 5-12, the electric block I 5-10 that on circulation slide rail I 5-12, slides and is connected the suspender I 5-13 on the electric block I 5-10; According to throughput direction, on delivery board chain III, be provided with the disassembling stations of driving engine.Corresponding each disassembling stations is provided with stopper 5-8 on delivery board chain III; When 360 ° of rotating technics pallet 5-9 carrying driving engines move to each disassembling stations place; Stopper 5-8 receives signal, and feedback signal is to the PLC module, by stopping of PLC module controls 360 ° of rotating technics pallets 5-9; After disassembling corresponding component, continue operation by 360 ° of rotating technics pallets of PLC module controls 5-9.The present invention adopts and has solved the problem that prior art exists, further the disassembling of the driving engine after having realized disassembling from abandoned car, and mechanized operation, high efficiency can be suitable for the driving engine of different model, is easy to disassemble; The operation of delivery board chain III automatic steady, driving engine is deposited stable, and improve and disassemble reliability, the PLC module controls, dynamic autoization disassembled, and improves and disassembles efficient; PLC module controls high-altitude electric block I 5-10 and delivery board chain III synchronized operation make things convenient for disassembling of driving engine; 360 ° of rotating technics pallet 5-9 are set, can improve and disassemble comfort feature, improve and disassemble alerting ability, reduce and disassemble difficulty, aerial electric block I 5-10 synchronized operation has guaranteed the lasting transfer of driving engine, improves degree of automation.
Shown in figure 17; Supporting rail frame I 5-2 is divided into two-layer; Comprise rail frame I 5-6 and following rail frame I 5-7; One cover delivery board chain III respectively is set on last rail frame I 5-6 and following rail frame I 5-7, and the service direction of two delivery board chain III is opposite, and one and PLC module bonded assembly elevator I I5-11 respectively are set at the two ends of supporting rail frame I 5-2.360 ° of rotating technics pallet 5-9 move on the delivery board chain III on the last rail frame I 5-6 and carry driving engine; After driving engine is disassembled end; By elevator I I5-11 360 ° of rotating technics pallet 5-9 are reduced to down on the delivery board chain III on the rail frame I 5-7; 360 ° of rotating technics pallet 5-9 are transferred on the elevator I I5-11 that is back to the other end, rise to carry another driving engine once more on the delivery board chain III of rail frame I 5-6 and disassemble work.
Shown in figure 17; Delivery board chain III comprises plate chain III5-4; Be located at the drive sprocket III5-3 of plate chain III5-4 one end; Be located at the driven sprocket III5-5 of plate chain III5-4 the other end, and the roller III that is located at plate chain III5-4 interlude, driver train III is connected with drive sprocket III5-3.360 ° of rotating technics pallet 5-9, are dismantled each parts of driving engine by the operative employee when moving to each disassembling stations along with plate chain III5-4 operation successively.
Shown in figure 17, driver train III comprise be located at PLC module bonded assembly drive motor III5-1 and with the drive sprocket III5-3 bonded assembly tape handler III of delivery board chain III.Drive motor III5-1 is a variable-frequency motor, and is connected the module controls by PLC with the PLC module, frequency control, and speed governing is convenient, makes the operation of plate chain automatic steady.
The effect of aerial electric block I 5-10 is: the upper and lower manufacturing line the Line tool of driving engine workpiece to be disassembled; In addition also as driving engine overturning and hoisting instrument; After driving engine clamped, can driving engine be turned over and turn 90 degrees, make the operative employee disassemble the installation screw of driving engine bottom.
It is accepting of the different driving engines of 1000cc-3000cc that 360 ° of rotating technics pallet 5-9 can be fit to discharge capacity, and can 360 degree rotations.
Suspender I 5-13 can adopt the common suspender of extracting driving engine of the prior art.
6, change speed gear box is disassembled delivery system
Shown in figure 18, this newspaper waste vapour car is disassembled the change speed gear box of line and is disassembled delivery system, is used for thoroughly decomposing disassemble the change speed gear box that gets off from abandoned car.This change speed gear box disassemble delivery system comprise supporting rail frame II6-2, be installed in delivery board chain IV on the supporting rail frame II6-2, be located at 360 ° of rotating technics pallet II6-9 that lift change speed gear box on the delivery board chain IV, with delivery board chain IV bonded assembly driver train IV, be positioned at the grabbing assembly III and the PLC module of the extracting change speed gear box at delivery board chain two ends; Driver train IV is connected with the PLC module with grabbing assembly III; Grabbing assembly III comprises the slide rail II6-12 that is located at delivery board chain IV end, at the electric block II6-10 that slides on the slide rail II6-12 be connected the suspender II6-13 on the electric block II6-10; According to throughput direction; On delivery board chain IV, be provided with the disassembling stations of change speed gear box, corresponding each disassembling stations place is provided with and PLC module bonded assembly stopper II6-8 on delivery board chain IV.When 360 ° of rotating technics pallet II6-9 carrying driving engines move to each disassembling stations place; Stopper II6-8 receives signal; And feedback signal is to the PLC module; By stopping of 360 ° of rotating technics pallets of PLC module controls II6-9, disassemble corresponding component after, continue operation by 360 ° of rotating technics pallets of PLC module controls II6-9.The present invention adopts and has solved the problem that prior art exists, realized disassembling further disassembling of rear transmission gear box from abandoned car, and mechanized operation, high efficiency can be suitable for the change speed gear box of different model, is easy to disassemble; The operation of delivery board chain IV automatic steady, change speed gear box is deposited stable, and improve and disassemble reliability, the PLC module controls, dynamic autoization disassembled, and improves and disassembles efficient; PLC module controls electric block II6-10 and delivery board chain IV synchronized operation make things convenient for disassembling of driving engine; 360 ° of rotating technics pallet II6-9 are set, can improve and disassemble comfort feature, improve and disassemble alerting ability, reduce and disassemble difficulty, the operation of electric block II6-10 has guaranteed the lasting transfer of change speed gear box, improves degree of automation.
Shown in figure 18; Supporting rail frame II6-2 is divided into two-layer; Comprise rail frame II6-6 and following rail frame II6-7; One cover delivery board chain IV respectively is set on last rail frame II6-6 and following rail frame II6-7, and the service direction of two delivery board chain IV is opposite, and one and PLC module bonded assembly elevator I II6-11 respectively are set at the two ends of supporting rail frame II6-2.Slide rail II6-12 is connected on the supporting rail frame II6-2 through stent support; One cover grabbing assembly III is set in each end of delivery board chain IV; Grasp change speed gear box at the input end grabbing assembly III of delivery board chain IV and be placed on 360 ° of rotating technics pallet II6-9, the gear box casing after the mouth grabbing assembly III of delivery board chain IV extracting is disassembled transports out disassembles line.
Shown in figure 18; 360 ° of rotating technics pallet II6-9 move on the delivery board chain IV on the last rail frame and carry change speed gear box; After change speed gear box is disassembled end; Grabbing assembly III grasps gear box casing; By elevator I II6-11 360 ° of rotating technics pallet II6-9 are reduced to down on the delivery board chain IV on the rail frame II6-7,360 ° of rotating technics pallet II6-9 are transferred on the elevator I II6-11 that is back to the other end, rise to carry another change speed gear box once more on the delivery board chain IV of rail frame II6-6 and disassemble work.
Shown in figure 18; Delivery board chain IV comprises plate chain IV6-4, is located at the drive sprocket IV6-3 of plate chain IV6-4 one end, is located at the driven sprocket IV6-5 of plate chain IV6-4 the other end; And the roller that is located at plate chain IV6-4 interlude, driver train is connected with drive sprocket IV6-3.360 ° of rotating technics pallet II6-9, are dismantled each parts of change speed gear box by the operative employee when moving to each disassembling stations along with plate chain IV6-4 operation successively.
Shown in figure 18, driver train IV comprise be located at PLC module bonded assembly drive motor IV6-1 and with the drive sprocket IV6-3 bonded assembly tape handler IV of delivery board chain IV.Drive motor IV6-1 is a variable-frequency motor, and is connected the module controls by PLC with the PLC module, frequency control, and speed governing is convenient, makes the operation of plate chain IV6-4 automatic steady.
The effect of aerial electric block II6-10 is: the upper and lower manufacturing line the Line tool of change speed gear box workpiece to be disassembled.
360 ° of rotating technics pallet II6-9 can be fit to the accepting of change speed gear box that discharge capacity is the 1000cc-3000cc different automobile types, and can 360 degree rotations.
Suspender II6-13 can adopt the common suspender of extracting change speed gear box of the prior art.
Combine accompanying drawing that the present invention has been carried out exemplary description above; Obviously the concrete realization of the present invention does not receive the restriction of aforesaid way; As long as adopted the improvement of the various unsubstantialities that method of the present invention design and technical scheme carry out; Or design of the present invention and technical scheme are directly applied to other occasion without improving, all within protection scope of the present invention.
Claims (7)
1. an abandoned car is disassembled line; It is characterized in that: the said throughput direction of disassembling line according to abandoned car; It is configured to, and last wire system is torn open on the delivery system before abandoned car is delivered to, and the preceding delivery system of tearing open is accomplished the chassis and disassembled required preorder work and abandoned car is delivered on the overhead delivery system; Overhead delivery system accomplish disassembling of abandoned car and abandoned car is delivered to after tear delivery system open, after tear the packing work that delivery system is accomplished abandoned car open; Last wire system, preceding tear open delivery system, overhead delivery system with after tear delivery system open and be connected with the PLC module.
2. abandoned car according to claim 1 is disassembled line; It is characterized in that: the said wire system that goes up comprises bicycle parking platform, fork truck and overhead suspender; Overhead suspender comprise suspend overhead be located at the transfer suspender that suspends on overhead; The transfer suspender slides on overhead suspending, and the transfer suspender is connected with said PLC module, and the bicycle parking platform is located at the overhead below that suspends; On fork truck carrying abandoned car to the bicycle parking platform, the transfer suspender grasp abandoned car on the bicycle parking platform be delivered to disassemble line before tear open on the platform;
Said transfer suspender is included in the said automatic carriage II that slides on overhead and embrace arm with automatic carriage II bonded assembly of suspending, and automatic carriage II is connected with said PLC module, under the control of PLC module, embraces arm and opens the abandoned car that grasps on the said bicycle parking platform;
The said overhead suspension that suspends is connected on the high-altitude truss in the workshop;
Said bicycle parking platform is located on the mill floor, on mill floor, is provided with the fixed guide towards the said fork truck of bicycle parking platform Direction guide;
Said fixed guide is the side rails that is located at the both sides that are positioned at said fork truck on the said mill floor.
3. abandoned car according to claim 2 is disassembled line; It is characterized in that: tear open before said in the melt pit that delivery system is located at the workshop; It comprises support underframe I, be installed in the delivery board chain I that supports on the underframe I, with delivery board chain I bonded assembly driver train I and with delivery board chain I bonded assembly stretching device I, driver train I is connected with said PLC module; Said side top machine is pushed into the abandoned car of the mouth of said double-chain conveyor on the delivery board chain I;
Said delivery board chain I comprises plate chain I; Be located at the drive sprocket I of plate chain I one end, be located at the driven sprocket I of plate chain I the other end, and the roller I that is located at plate chain I interlude; Said driver train I is connected with drive sprocket I, and said stretching device I is connected with driven sprocket I;
Said support underframe I comprises track rail frame I and leg I, above track rail frame I, is provided with the I that gets on the right track, and below track rail frame I, is provided with the lower railway I parallel with the I that gets on the right track, and the roller I of said delivery board chain I is supported on get on the right track I and the lower railway I;
Said driver train I comprise with said PLC module bonded assembly drive motor I and with the drive sprocket I bonded assembly tape handler I of said delivery board chain I, drive motor I is a variable-frequency motor;
Said stretching device I comprise with the pivot shaft I bonded assembly leading screw I of said driven sprocket I and with this leading screw I nut engaged I, this nut I is fixed on the said track rail frame I;
On said delivery board chain I, be provided with the chain board cleaning device.
4. abandoned car according to claim 3 is disassembled line; It is characterized in that: said overhead delivery system comprise support overhead be located at the slip that supports on overhead; Support an overhead end for said before tear the delivery board chain I bonded assembly abandoned car input end of delivery system open; The other end is the abandoned car mouth, is provided with elevator at abandoned car input end and abandoned car mouth, between abandoned car input end and abandoned car mouth, is provided with the outlet of access to engine disassembling stations and back axle disassembling stations; On support is overhead, be provided with the automatic carriage that slides automatically along slip; Automatic carriage grasps abandoned car and moves to each outlet from the abandoned car input end, and finally moves to the abandoned car mouth, and said elevator is connected with said PLC module with automatic carriage;
Said support is overhead, and to be provided with the upper strata overhead overhead with lower floor, overheadly on the upper strata is equipped with said slip with lower floor on overhead, and overhead slip moves to said abandoned car input end to said automatic carriage along the upper strata from said abandoned car mouth;
Said disassembling stations comprises chassis disassembling stations, driving engine disassembling stations, propons disassembling stations, change speed gear box disassembling stations and back axle disassembling stations;
Said automatic carriage is provided with many;
Be provided with mobile maintenance platform in the overhead bottom of the overhead lower floor of said support.
5. abandoned car according to claim 4 is disassembled line; It is characterized in that: tear open after said delivery system comprise support underframe II, be installed in the delivery board chain II that supports on the underframe II, with delivery board chain II bonded assembly driver train II, with delivery board chain II bonded assembly stretching device II and the grabbing assembly I that is positioned at the extracting driving engine of delivery board chain II top; Driver train II is connected with said PLC module with grabbing assembly I; Grabbing assembly I comprises circulation slide rail I, the electric block I that on circulation slide rail I, slides and is connected the suspender I on the electric block I, also is provided with and PLC module bonded assembly car body packaging system at the end of delivery board chain II;
Said delivery board chain II comprises plate chain II, is located at the drive sprocket II of plate chain II one end, is located at the driven sprocket II of plate chain II the other end, and the roller II that is located at plate chain II interlude, and said driver train II is connected with drive sprocket II;
Said support underframe II comprises track rail frame II and is supported on the leg II on the mill floor; Above track rail frame II, be provided with the II that gets on the right track; Below track rail frame II, be provided with the lower railway II parallel with the II that gets on the right track, the roller II of said delivery board chain II is supported on get on the right track II and the lower railway II;
Said driver train II comprise be installed on the mill floor with said PLC module bonded assembly drive motor II and with the drive sprocket II bonded assembly tape handler II of said delivery board chain II; Drive motor II is a variable-frequency motor;
Said stretching device II comprise with the pivot shaft II bonded assembly leading screw II of said driven sprocket II and with this leading screw II nut engaged II, this nut II is fixed on the said track rail frame II;
On said delivery board chain II, be provided with the chain board cleaning device;
Said car body packaging system is according to throughput direction, and it is configured to, and accepts dolly through moving; Accept the car body that said delivery board chain II carries and be delivered on the swager, swager is pressed into iron block with car body, and the automatic knockout machine of briquetting is through going up and down; On swager, grasp briquetting; The automatic knockout machine of briquetting also passes through to move, and briquetting is delivered on the travelling bogie, and travelling bogie is sent to Crushing Station with iron block and carries out fragmentation;
The said trolley frame of accepting is located on the said swager; Swager is located at the end of delivery board chain II; On swager, be provided with guide rail; Accept dolly and slide along guide rail, accept be provided with on the dolly reciprocating lever mechanism and with said PLC module bonded assembly drive motor V, reciprocating lever mechanism comprise be located at the support batten that is positioned at the car body both sides accepted on the dolly and with support batten bonded assembly pinion and rack; Pinion and rack connects drive motor V, and pinion and rack drives and supports batten and stretch out and hold car body or withdrawal is put down car body to swager;
Also be provided with the positioning plate that is positioned at the car body both sides on the dolly said accepting, positioning plate is located at the top of supporting batten, and positioning plate is driven by another pinion and rack, and according to the difference of width over sides of car body, positioning plate moves around and carries out spacing to the car body that drops into swager.
6. abandoned car according to claim 5 is disassembled line; It is characterized in that: the said line of disassembling comprises that also driving engine disassembles delivery system; It comprises supporting rail frame I, be installed in delivery board chain III on the supporting rail frame I, be located at 360 ° of rotating technics pallets lifting driving engine on the delivery board chain III, with delivery board chain III bonded assembly driver train III and the grabbing assembly II that is positioned at the extracting driving engine of delivery board chain III top; Driver train III is connected with said PLC module with grabbing assembly II; Grabbing assembly II comprises circulation slide rail II, the electric block II that on circulation slide rail II, slides and is connected the suspender II on the electric block II; According to throughput direction, on the delivery board chain, be provided with the disassembling stations of driving engine, corresponding each disassembling stations is provided with and PLC module bonded assembly stopper on the delivery board chain.
Said supporting rail frame I is divided into two-layer; Comprise rail frame I and following rail frame I; The said delivery board chain III of one cover respectively is set on last rail frame I and following rail frame I, and the service direction of two delivery board chain III is opposite, and one and said PLC module bonded assembly elevator respectively are set at the two ends of supporting rail frame I.
Said delivery board chain III comprises plate chain III, is located at the drive sprocket III of plate chain III one end, is located at the driven sprocket III of plate chain III the other end, and the roller III that is located at plate chain III interlude, and said driver train III is connected with drive sprocket III.
Said driver train III comprise be located at said PLC module bonded assembly drive motor III and with the drive sprocket III bonded assembly tape handler III of said delivery board chain III; Drive motor III is a variable-frequency motor.
7. abandoned car according to claim 6 is disassembled line; It is characterized in that: the said line of disassembling comprises that also change speed gear box disassembles delivery system; It comprises supporting rail frame II, be installed in delivery board chain IV on the supporting rail frame II, be located at 360 ° of rotating technics pallet II that lift change speed gear box on the delivery board chain IV, with delivery board chain IV bonded assembly driver train IV and the grabbing assembly III that is positioned at the extracting change speed gear box at delivery board chain two ends; Driver train IV is connected with said PLC module with grabbing assembly III; Grabbing assembly III comprises the slide rail III that is located at the delivery board link ends, at the electric block III that slides on the slide rail III be connected the suspender III on the electric block III; According to throughput direction, be provided with and PLC module bonded assembly change speed gear box device for disassembling at the sidepiece of delivery board chain IV; On delivery board chain IV, be provided with the disassembling stations of change speed gear box, corresponding each disassembling stations place is provided with and PLC module bonded assembly stopper on the delivery board chain.
Said supporting rail frame II is divided into two-layer; Comprise rail frame II and following rail frame II; The said delivery board chain IV of one cover respectively is set on last rail frame II and following rail frame II, and the service direction of two delivery board chain IV is opposite, and one and said PLC module bonded assembly elevator respectively are set at the two ends of supporting rail frame II;
Said delivery board chain IV comprises plate chain IV, is located at the drive sprocket IV of plate chain IV one end, is located at the driven sprocket IV of plate chain IV the other end, and the roller IV that is located at plate chain IV interlude, and said driver train IV is connected with drive sprocket IV;
Said driver train IV comprise be located at said PLC module bonded assembly drive motor IV and with the drive sprocket IV bonded assembly tape handler IV of said delivery board chain IV; Drive motor IV is a variable-frequency motor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104106764A CN102556216B (en) | 2011-12-12 | 2011-12-12 | End-of-life vehicle disassembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104106764A CN102556216B (en) | 2011-12-12 | 2011-12-12 | End-of-life vehicle disassembly line |
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| Publication Number | Publication Date |
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| CN102556216A true CN102556216A (en) | 2012-07-11 |
| CN102556216B CN102556216B (en) | 2013-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011104106764A Expired - Fee Related CN102556216B (en) | 2011-12-12 | 2011-12-12 | End-of-life vehicle disassembly line |
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| CN103101585A (en) * | 2012-11-16 | 2013-05-15 | 江苏天奇物流系统工程股份有限公司 | Scraped car disassembly production line |
| CN103754771A (en) * | 2014-01-09 | 2014-04-30 | 黄石博控自动化科技有限公司 | Continuous type self-propelling hoist automobile disassembly line |
| CN103921864A (en) * | 2014-03-24 | 2014-07-16 | 安徽赛耐尔机械制造有限公司 | Aerial overhead conveying system for disassembling waste automobiles |
| CN104044664A (en) * | 2014-06-24 | 2014-09-17 | 江苏华宏科技股份有限公司 | Disassembly-body shearing line of scrapped automobile |
| CN104044663A (en) * | 2014-06-24 | 2014-09-17 | 江苏华宏科技股份有限公司 | Disassembly-body packaging production line of scrapped automobile |
| CN106428305A (en) * | 2016-11-29 | 2017-02-22 | 武汉理工大学 | Mobile dismantling platform for scrap cars and dismantling method thereof |
| CN109720439A (en) * | 2018-10-31 | 2019-05-07 | 南通棉花机械有限公司 | Travelling bogie for kart dismantling line |
| US10414040B2 (en) | 2018-01-18 | 2019-09-17 | Toyota Motor Engineering & Manufacturing North America, Inc. | Robotic dolly transfer systems having floating couplings |
| CN110562845A (en) * | 2019-09-09 | 2019-12-13 | 湖北博控自动化科技股份有限公司 | Aerial ground three-dimensional disassembly complete equipment |
| CN113084742A (en) * | 2021-03-05 | 2021-07-09 | 东海县浩泉再生资源有限公司 | Method for cleaning and disassembling rear axle of waste automobile |
| CN114056873A (en) * | 2021-12-15 | 2022-02-18 | 广州第七轴智能设备有限公司 | Cheese conveying device |
| CN114228876A (en) * | 2021-10-29 | 2022-03-25 | 重庆弘喜汽车科技有限责任公司 | Scrapped motor vehicle disassembling system |
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| CN103101585B (en) * | 2012-11-16 | 2015-05-20 | 天奇自动化工程股份有限公司 | Scraped car disassembly production line |
| CN103101585A (en) * | 2012-11-16 | 2013-05-15 | 江苏天奇物流系统工程股份有限公司 | Scraped car disassembly production line |
| CN103754771A (en) * | 2014-01-09 | 2014-04-30 | 黄石博控自动化科技有限公司 | Continuous type self-propelling hoist automobile disassembly line |
| CN103921864A (en) * | 2014-03-24 | 2014-07-16 | 安徽赛耐尔机械制造有限公司 | Aerial overhead conveying system for disassembling waste automobiles |
| CN104044664B (en) * | 2014-06-24 | 2016-03-30 | 江苏华宏科技股份有限公司 | Abandoned car disassembles-vehicle body shear flow waterline |
| CN104044663A (en) * | 2014-06-24 | 2014-09-17 | 江苏华宏科技股份有限公司 | Disassembly-body packaging production line of scrapped automobile |
| CN104044664A (en) * | 2014-06-24 | 2014-09-17 | 江苏华宏科技股份有限公司 | Disassembly-body shearing line of scrapped automobile |
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| CN109720439A (en) * | 2018-10-31 | 2019-05-07 | 南通棉花机械有限公司 | Travelling bogie for kart dismantling line |
| CN109720439B (en) * | 2018-10-31 | 2024-04-16 | 南通棉花机械有限公司 | Transportation trolley for small-sized automobile disassembly line |
| CN110562845A (en) * | 2019-09-09 | 2019-12-13 | 湖北博控自动化科技股份有限公司 | Aerial ground three-dimensional disassembly complete equipment |
| CN113084742A (en) * | 2021-03-05 | 2021-07-09 | 东海县浩泉再生资源有限公司 | Method for cleaning and disassembling rear axle of waste automobile |
| CN114228876A (en) * | 2021-10-29 | 2022-03-25 | 重庆弘喜汽车科技有限责任公司 | Scrapped motor vehicle disassembling system |
| CN114056873A (en) * | 2021-12-15 | 2022-02-18 | 广州第七轴智能设备有限公司 | Cheese conveying device |
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