CN102553787A - Pulp quantity detection device on pulp coating machine and method - Google Patents
Pulp quantity detection device on pulp coating machine and method Download PDFInfo
- Publication number
- CN102553787A CN102553787A CN2011104372508A CN201110437250A CN102553787A CN 102553787 A CN102553787 A CN 102553787A CN 2011104372508 A CN2011104372508 A CN 2011104372508A CN 201110437250 A CN201110437250 A CN 201110437250A CN 102553787 A CN102553787 A CN 102553787A
- Authority
- CN
- China
- Prior art keywords
- film thickness
- slurry
- roller
- thickness gauge
- pulp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Abstract
The invention belongs to the field of mechanical manufacture of corrugated boards, and in particular relates to a pulp quantity detection device on a pulp coating machine and a method. The device comprises a pulp coating roller, a pulp control roller and a pulp basin. The device further comprises a film thickness gauge, a movement actuation mechanism and a system controller, wherein the film thickness gauge is used for detecting the thickness of coated pulp on the pulp coating roller, the movement actuation mechanism is used for adjusting the positions of the pulp coating roller and the pulp control roller, and the system controller is used for receiving data of the film thickness gauge and controlling the movement actuation mechanism. The film thickness gauge is arranged above the pulp coating roller and the pulp control roller, and the film thickness gauge is connected with the system controller connected with the movement actuation mechanism which is connected with the pulp coating roller and the pulp control roller. The pulp quantity detection device on the pulp coating machine and the method can improve the measurement accuracy of the thickness of the pulp applying quantity and ensure that the thickness of pulp coated on corrugated paper can meet the preset requirement, and simultaneously, pulp coating thickness is even. Quality and qualification rate of finished products can be effectively improved while the pulp is saved.
Description
Technical field
The invention belongs to corrugated board machinery manufacturing field, be specifically related to a kind of emulsion coating machine starching amount detecting device and method.
Background technology
Emulsion coating machine is to the control of the pasting thickness of corrugated paper on the present corrugated paper board production line; Shown in figure (1), be emulsion coating machine control sizing device and mode in the existing corrugated board production process commonly used, main process is that pasting roller 1 is after being stained with slurry 8 on the slurry basin 3; Scrape slurry through control slurry roller 2; The pasting of thickness 11 is coated on the single-faced corrugated paper 9, and it is bonding that last single-faced corrugated paper 9 and facial tissue 10 carry out, and its pasting thickness detection mode is: according to pasting roller 1 axle center coordinate 101, control slurry roller 2 axle center coordinates 201, pasting roller 1 radius 102, control slurry roller 2 radiuses 202; Calculate the gap between pasting roller 1 and the control slurry roller 2, promptly obtain pasting thickness 11.The subject matter of this mode is owing to reasons such as installation or mechanical oscillation, and pasting roller 1 all is difficult to definite with the axle center coordinate of control slurry roller 2.In addition, because pasting roller 1 and control slurry roller 2 be in pasting with scrape in the process of slurry and be worn, their radius also can reduce with the increase of service time and workload.So this metering system precision is not high enough, cause the slurry waste and the quality of production defective etc. easily.
Summary of the invention
The technical problem that the present invention solves is the deficiency that overcomes prior art, and a kind of raising starching amount thickness measure precision is provided, and improves the emulsion coating machine starching amount detecting device of end product quality and product qualified rate.
The present invention also provides a kind of raising starching amount thickness measure precision, improves the emulsion coating machine starching quantity measuring method of end product quality and product qualified rate.
For solving the problems of the technologies described above, first purpose of the present invention is to realize a kind of emulsion coating machine starching amount detecting device, and its technical scheme that adopts is following:
A kind of emulsion coating machine starching amount detecting device; Comprise pasting roller, control slurry roller, slurry basin; Also comprise the film thickness gauge that is used to detect pasting thickness on the pasting roller, be used for to pasting roller and control slurry roller carry out the position adjustment movement executing mechanism, be used to the system controller that receives the film thickness gauge data and movement executing mechanism is controlled; Said film thickness gauge is arranged on the top of pasting roller and control slurry roller; Film thickness gauge is connected with system controller, and system controller is connected with movement executing mechanism, and movement executing mechanism is connected with pasting roller, control slurry roller.
In the such scheme, said thickness is counted P polarisation mode infrared ray film thickness gauge.
In the such scheme, said system controller also is connected with the display that is used for the display system controller data.
Second purpose of the present invention is to realize a kind of emulsion coating machine starching quantity measuring method, and its technical scheme that adopts is following:
A kind of emulsion coating machine starching quantity measuring method comprises the steps:
The pasting roller rotates through the slurry basin and is stained with slurry, scrapes slurry through control slurry roller again and handles;
Utilize film thickness gauge that the pasting thickness on the pasting roller is detected in real time;
Film thickness gauge sends to system controller with detected pasting thickness real time data;
The pasting roller is coated in slurry on the single-faced corrugated paper, and single-faced corrugated paper and facial tissue carry out bonding;
System controller goes out the deviate of pasting actual measurement thickness and standard thickness according to the pasting THICKNESS CALCULATION that receives;
Movement executing mechanism is according to the gap between deviate adjustment pasting roller and the control slurry roller;
The slurry of being stained with that adjusted pasting roller carries out is next time operated.
In the such scheme, said thickness is counted P polarisation mode infrared ray film thickness gauge.
In the such scheme, said P polarisation mode infrared ray film thickness gauge also need carry out following steps before pasting roller starching amount is detected in real time:
Utilize P polarisation mode infrared ray film thickness gauge to the detection that experimentizes of the slurry of different materials, obtain the slurry of different materials and the corresponding relation that P polarisation mode infrared ray film thickness gauge receives normal reflection light;
Utilize P polarisation mode infrared ray film thickness gauge to the detection that experimentizes of the slurry of variable concentrations, obtain the slurry of variable concentrations and the corresponding relation that P polarisation mode infrared ray film thickness gauge receives normal reflection light;
Position according to the material of the corresponding relation that obtains and the slurry that will detect in real time, P polarisation mode infrared ray film thickness gauge that the concentration setting will detect in real time.
In the such scheme, the data in the system controller show through display.
In the such scheme, film thickness gauge is online detection or offline inspection to the detection of starching amount thickness.
Compared with prior art, the beneficial effect of technical scheme of the present invention is:
The present invention is before the pasting roller is to the corrugated paper pasting; Adopt P polarisation mode infrared ray film thickness gauge that slurry thickness is detected; Can improve starching amount thickness measure precision; And feed back to system controller according to the slurry thickness of actual measurement, system controller is compared according to actual measurement slurry thickness and required standard slurry thickness, thus adjustment pasting roller with control the gap of starching between the roller.The slurry thickness that assurance is coated on the corrugated paper reaches preset requirement, and the thickness of pasting simultaneously is more even.When practicing thrift slurry, end product quality and product qualified rate have been improved effectively.The present invention also is provided with the display that is connected with system controller; The related data of the received data of system controller and its processing of process can show through display; Can carry out real-time hommization monitoring to pasting thickness, in addition, film thickness gauge can adopt online detection and offline inspection to the detection of slurry thickness; Both can real-time production be detected and monitor; Can also be to will being applied to the detection of slurry in the offline inspection except that online production, as the slurry and the P polarisation mode infrared ray film thickness gauge that obtain slurry or the variable concentrations of different materials can adopt offline mode to detect when receiving the corresponding relation of normal reflection light; Need not to open whole corrugated paper board production line and just can detect this moment; Only need associated components such as operation pasting roller, film thickness gauge, controller, display just the starching amount thickness on the pasting roller to be detected, saved production cost greatly, more greatly facilitate whole testing process.
Description of drawings
Fig. 1 is to the structural representation of emulsion coating machine starching amount thickness detection mode commonly used in the prior art;
Fig. 2 is a kind of emulsion coating machine starching amount detecting device structural representation among the present invention;
Fig. 3 is the flow chart of a kind of emulsion coating machine starching quantity measuring method among the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment technical scheme of the present invention is done further explanation.
As shown in Figure 2, a kind of emulsion coating machine starching amount detecting device among the present invention comprises pasting roller 1, control slurry roller 2, slurry basin 3, film thickness gauge 4, movement executing mechanism 5 (not shown), system controller 6 and display 7;
Film thickness gauge 4 is a P polarisation mode infrared ray film thickness gauge, and the top that it is arranged on pasting roller 1 and control slurry roller 2 is used to detect pasting thickness on the pasting roller;
Movement executing mechanism 5 is connected with pasting roller 1, control slurry roller 2; System controller 6 is connected with film thickness gauge 4, movement executing mechanism 5; Receive the data that film thickness gauge detects; And going out the deviate of pasting actual measurement thickness and standard thickness according to the pasting THICKNESS CALCULATION that receives, movement executing mechanism 5 carries out position adjustment according to deviate to pasting roller and control slurry roller.
Display 7 is connected with system controller 6, is used for display system controller related data.
As shown in Figure 3, be a kind of emulsion coating machine starching quantity measuring method flow chart among the present invention, said method comprises the steps:
(S1) pasting roller 1 rotates through slurry basin 3 and is stained with slurry 8, scrapes slurry through control slurry roller 2 again and handles;
(S2) utilize the pasting thickness on 4 pairs of pasting rollers 1 of film thickness gauge to detect in real time; Film thickness gauge 4 is a P polarisation mode infrared ray film thickness gauge
(S3) film thickness gauge 4 sends to system controller 6 with detected pasting thickness real time data;
(S4) pasting roller 1 is coated in slurry 8 on the single-faced corrugated paper 9, and single-faced corrugated paper 9 carries out bonding with facial tissue 10;
(S5) system controller 6 goes out the deviate of pasting actual measurement thickness and standard thickness according to the pasting THICKNESS CALCULATION that receives;
(S6) movement executing mechanism 5 is according to the gap between deviate adjustment pasting roller 1 and the control slurry roller 2;
(S7) adjusted pasting roller 1 carry out next time be stained with slurry operation.Gap between roller of adjustment pasting in real time 1 and the control slurry roller 2, slurry 8 thickness in can guaranteeing to be coated with on the corrugated paper reach needs of expected design, have guaranteed that simultaneously pasting thickness is more even, when practicing thrift slurry, have effectively improved end product quality and product qualified rate.
Online detection or offline inspection are adopted in the detection of 4 pairs of starching amounts of film thickness gauge thickness, and the data in the system controller 6 show that through display 8 thickness curve of starching amount can directly be observed through display 8, and the starching amount of emulsion coating machine is monitored in real time.
Before detecting in real time, 4 pairs of pasting rollers of P polarisation mode infrared ray film thickness gauge, 1 starching amount also need carry out following steps:
Utilize the detection that experimentizes of the slurry of 4 pairs of different materials of P polarisation mode infrared ray film thickness gauge, obtain the slurry of different materials and the corresponding relation that P polarisation mode infrared ray film thickness gauge receives normal reflection light;
Utilize the detection that experimentizes of the slurry of 4 pairs of variable concentrations of P polarisation mode infrared ray film thickness gauge, obtain the slurry of variable concentrations and the corresponding relation that P polarisation mode infrared ray film thickness gauge receives normal reflection light;
Position according to the material of the corresponding relation that obtains and the slurry that will detect in real time, P polarisation mode infrared ray film thickness gauge that the concentration setting will detect in real time.
Claims (8)
1. emulsion coating machine starching amount detecting device; Comprise pasting roller (1), control slurry roller (2), slurry basin (3); It is characterized in that; Also comprise the movement executing mechanism (5) that is used to detect pasting roller (1) and goes up the film thickness gauge (4) of pasting thickness, be used for pasting roller (1) and control slurry roller (2) are carried out adjusting the position, be used to the system controller (6) that receives film thickness gauge (4) data and movement executing mechanism (5) is controlled; Said film thickness gauge (4) is arranged on the top of pasting roller (1) and control slurry roller (2); Film thickness gauge (4) is connected with system controller (6), and system controller (6) is connected with movement executing mechanism (5), and movement executing mechanism (5) is connected with pasting roller (1), control slurry roller (2).
2. emulsion coating machine starching amount detecting device according to claim 1 is characterized in that, said film thickness gauge (4) is a P polarisation mode infrared ray film thickness gauge.
3. emulsion coating machine starching amount detecting device according to claim 1 and 2 is characterized in that, said system controller also is connected with the display (7) that is used for the display system controller data.
4. an emulsion coating machine starching quantity measuring method is characterized in that, comprises the steps:
Pasting roller (1) rotates through slurry basin (3) and is stained with slurry (8), scrapes slurry through control slurry roller (2) again and handles;
Utilize film thickness gauge (4) that the pasting thickness on the pasting roller (1) is detected in real time;
Film thickness gauge (4) sends to system controller (6) with detected pasting thickness real time data;
Pasting roller (1) is coated in slurry on the single-faced corrugated paper (9), and single-faced corrugated paper (9) carries out bonding with facial tissue (10);
System controller (6) goes out the deviate of pasting actual measurement thickness and standard thickness according to the pasting THICKNESS CALCULATION that receives;
Movement executing mechanism (5) is according to the gap between deviate adjustment pasting roller (1) and the control slurry roller (2);
The slurry of being stained with that adjusted pasting roller (1) carries out is next time operated.
5. emulsion coating machine starching quantity measuring method according to claim 4 is characterized in that, said film thickness gauge (4) is a P polarisation mode infrared ray film thickness gauge.
6. emulsion coating machine starching quantity measuring method according to claim 5 is characterized in that, said P polarisation mode infrared ray film thickness gauge also need carry out following steps before pasting roller (1) starching amount is detected in real time:
Utilize P polarisation mode infrared ray film thickness gauge to the detection that experimentizes of the slurry of different materials, obtain the slurry of different materials and the corresponding relation that P polarisation mode infrared ray film thickness gauge receives normal reflection light;
Utilize P polarisation mode infrared ray film thickness gauge to the detection that experimentizes of the slurry of variable concentrations, obtain the slurry of variable concentrations and the corresponding relation that P polarisation mode infrared ray film thickness gauge receives normal reflection light;
Position according to the material of the corresponding relation that obtains and the slurry that will detect in real time, P polarisation mode infrared ray film thickness gauge that the concentration setting will detect in real time.
7. emulsion coating machine starching quantity measuring method according to claim 4, the data in the system controller (6) show through display (8).
8. according to each described emulsion coating machine starching quantity measuring method of claim 4 to 7, it is characterized in that film thickness gauge (4) is online detection or offline inspection to the detection of starching amount thickness.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104372508A CN102553787A (en) | 2011-12-23 | 2011-12-23 | Pulp quantity detection device on pulp coating machine and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104372508A CN102553787A (en) | 2011-12-23 | 2011-12-23 | Pulp quantity detection device on pulp coating machine and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102553787A true CN102553787A (en) | 2012-07-11 |
Family
ID=46401167
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104372508A Pending CN102553787A (en) | 2011-12-23 | 2011-12-23 | Pulp quantity detection device on pulp coating machine and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102553787A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105253575A (en) * | 2015-10-10 | 2016-01-20 | 山东钢铁股份有限公司 | Method and device for preventing belt tail drum from being jammed by material adhesion |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5415720A (en) * | 1992-12-11 | 1995-05-16 | Bhs Corrugated Maschinen- Und Anlagenbau Gmbh | Gluing apparatus for a corrugated board installation |
| JPH10249262A (en) * | 1997-03-11 | 1998-09-22 | Sumitomo Metal Ind Ltd | Method for measuring and controlling thickness of thin coating film, apparatus for measurement and control thereof |
| CN1630940A (en) * | 2002-02-18 | 2005-06-22 | 东京毅力科创株式会社 | Polarization analyzing method |
| CN201088947Y (en) * | 2007-09-18 | 2008-07-23 | 叶世忠 | Pressure-sensitive glue coating and embossing equipment for self-adhered adhesive tape |
| CN101722132A (en) * | 2008-10-27 | 2010-06-09 | 一川企业有限公司 | Coating-quantity infrared automatic control device of coating machine |
| CN202377163U (en) * | 2011-12-23 | 2012-08-15 | 广东工业大学 | Pulp quantity detecting device on pasting machine |
-
2011
- 2011-12-23 CN CN2011104372508A patent/CN102553787A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5415720A (en) * | 1992-12-11 | 1995-05-16 | Bhs Corrugated Maschinen- Und Anlagenbau Gmbh | Gluing apparatus for a corrugated board installation |
| JPH10249262A (en) * | 1997-03-11 | 1998-09-22 | Sumitomo Metal Ind Ltd | Method for measuring and controlling thickness of thin coating film, apparatus for measurement and control thereof |
| CN1630940A (en) * | 2002-02-18 | 2005-06-22 | 东京毅力科创株式会社 | Polarization analyzing method |
| CN201088947Y (en) * | 2007-09-18 | 2008-07-23 | 叶世忠 | Pressure-sensitive glue coating and embossing equipment for self-adhered adhesive tape |
| CN101722132A (en) * | 2008-10-27 | 2010-06-09 | 一川企业有限公司 | Coating-quantity infrared automatic control device of coating machine |
| CN202377163U (en) * | 2011-12-23 | 2012-08-15 | 广东工业大学 | Pulp quantity detecting device on pasting machine |
Non-Patent Citations (4)
| Title |
|---|
| 《轮胎工业》 20000930 王明江等 KDY-5000型橡胶压延自动测厚及控制系统在S型四辊压延机上的应用 541-546 1,3-4，7-8 第20卷, 第09期 * |
| 宋敏等: "利用光学方法测量薄膜厚度的研究", 《光学技术》 * |
| 王明江等: "KDY-5000型橡胶压延自动测厚及控制系统在S型四辊压延机上的应用", 《轮胎工业》 * |
| 顾铮先等: "基于P偏振光双面反射的薄膜传感器光学参数的优化", 《光学学报》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105253575A (en) * | 2015-10-10 | 2016-01-20 | 山东钢铁股份有限公司 | Method and device for preventing belt tail drum from being jammed by material adhesion |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105675432B (en) | Papermaking-method reconstituted tobaccos spreading rate on-line checking, control method and control system | |
| CN203470280U (en) | Coating-weight online control system | |
| CN103940350A (en) | Coating-machine online pole plate thickness measurement device and thickness measurement adjustment method | |
| CN101082483A (en) | Method for on-line testing the thick of color coated band steel coating film | |
| CN103182357B (en) | The self-adjusting method of roller coater coating thickness | |
| CN103464473A (en) | Automatic adjustment method of finishing roll gap level | |
| CN107611336A (en) | A kind of battery pole piece production rolling device | |
| CN102698934A (en) | Coating thickness detecting and adjusting device and production facility applying same | |
| CN202377163U (en) | Pulp quantity detecting device on pasting machine | |
| JP6588682B1 (en) | Method and system for real-time adjustment of Yankee dryer coating based on predicted natural coating movement | |
| CN102553787A (en) | Pulp quantity detection device on pulp coating machine and method | |
| CN102937476B (en) | Online coating weight monitoring method | |
| CN109550642B (en) | Coating die head and coating machine for lithium ion battery pole piece | |
| CN201804186U (en) | Friction orientation device | |
| CN203899872U (en) | Online glue coating weight monitoring device | |
| CN201619373U (en) | Online detection device of uniform-amplitude pattern on printing film or holographic film | |
| CN201271624Y (en) | Automatic device for coating rubber paste | |
| CN214173271U (en) | Waterproofing membrane thickness automated inspection control system | |
| CN201770771U (en) | Real-time film thickness monitoring system of coiled film coating machine | |
| CN205333015U (en) | Online thickness measurement system of waterproofing membrane | |
| CN202933819U (en) | Feeding and coating device capable of monitoring coating quantity on line | |
| CN101648177A (en) | Calibration method for color coated strip steel coater | |
| CN203787389U (en) | Wet method etching device | |
| CN103184714B (en) | Back water-coating device | |
| CN206238416U (en) | A kind of reconstituted tobacco coating weight online detection and control system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20120711 |