CN102544344A - Composite phase-change three-dimensional light emitting diode (LED) heat radiator - Google Patents

Composite phase-change three-dimensional light emitting diode (LED) heat radiator Download PDF

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Publication number
CN102544344A
CN102544344A CN2012100606525A CN201210060652A CN102544344A CN 102544344 A CN102544344 A CN 102544344A CN 2012100606525 A CN2012100606525 A CN 2012100606525A CN 201210060652 A CN201210060652 A CN 201210060652A CN 102544344 A CN102544344 A CN 102544344A
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China
Prior art keywords
change
radiator
heat
plate
heat radiator
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Application number
CN2012100606525A
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Chinese (zh)
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CN102544344B (en
Inventor
胡民浩
高辉
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SHAANXI TANGHUA ENERGY CO Ltd
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SHAANXI TANGHUA ENERGY CO Ltd
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Priority to CN201210060652.5A priority Critical patent/CN102544344B/en
Publication of CN102544344A publication Critical patent/CN102544344A/en
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Publication of CN102544344B publication Critical patent/CN102544344B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to a composite phase-change three-dimensional light emitting diode (LED) heat radiator. A chip is arranged below the conventional heat radiator structure for a high-power LED lamp, so that effective heat radiation of the heat radiator substantially relies on the surface area of the heat radiator. The composite phase-change three-dimensional LED heat radiator is provided with a phase-change heat radiator and a thin-plate heat radiation sheet, wherein a thin-plate high-heat-conduction sheet is arranged between the phase-change heat radiator and the thin-plate heat radiation sheet; folding sheets are arranged at two ends of a thin plate of the heat radiation sheet; bulged curved surfaces are formed on the folding sheets; the thin plate, the folding sheets and the curved surfaces on the folding sheets form a wing-plate heat radiator; an integrated LED chip is embedded in the thin plate of the wing-plate heat radiator; and strip-type slots are formed on the folding sheets and the curved surfaces on the wing-plate heat radiator. The composite phase-change three-dimensional LED heat radiator has a three-dimensional heat radiation sheet structure, and is integrated with the heat radiation advantages of the phase-change heat radiator and the wing-plate heat radiator, so that the heat radiation area of the LED chip is increased; due to the heat conduction sheet, the heat radiation efficiency is improved; and the service life of the LED lamp is prolonged effectively.

Description

The three-dimensional LED radiator of composite phase-change
Technical field
The invention belongs to the LED technical field of lamps, be specifically related to the three-dimensional LED radiator of a kind of composite phase-change.
Background technology
Light-emitting diodes degree pipe LED is as new generation of green environment protection solid lighting source, has a series of advantages such as few, photochromic pure, all solid state, the light weight of power consumption, volume are little, environmental protection.Have portion of energy when LED is luminous and be converted into heat, the led chip temperature is raise.And temperature to the influence of the service behaviour of led chip greatly, and high temperature can cause the photon of chip outgoing to reduce, and the colour temperature quality descends, and it is aging to accelerate chip, shortens serious consequences such as device lifetime.Therefore for guaranteeing the LED operate as normal, must its heat that comes out be distributed timely.At present the great power LED chip application is more and more, and great power LED can only be converted into luminous energy with about 10% ~ 15% input power according to data, and all the other 85% ~ 90% are converted into heat energy.The high-power LED light source is divided into two types again, and a kind of is array distributed great power LED light source, and it is several LED to be carried out array distribution arrange.Another kind is an integrated form great power LED light source, will count that LEDs is integrated to be packaged together.This LED light fixture of two types is different because of LED chip layout mode, distribution curve flux, take up room and dispel the heat above different.Comparatively speaking, it is light that the light fitting quality that integrated form great power LED light source is processed is wanted, and materials will lack aspect encapsulating material, and the requirement that also can reach street lighting is compared with array distributed great power LED light source in the luminous intensity distribution aspect, is later street lamp development trend.But because comparing array, heat radiation wants difficult, so the lost of life, become an obstruction set accepted way of doing sth high-power LED light source development key difficult problem.
It is the mode that chip is installed in the finned radiator below that traditional high-power LED lamp is the top with heat spreader structures, and its efficiently radiates heat depends on radiator surface area basically.The heat of led chip mainly relies on the base plate of radiator conduction, and is that LED installs the temperature of the temperature of upper area far above the radiator edge forever, because its heat must progressively be conducted to the radiator edge by led chip installation surface zone.And the main flow radiator all adopts 6063 aluminium, and its thermal conductivity generally is no more than 200K/W.Simultaneously, in traditional handicraft, all be coated with thermal conductive silicon lipid material in the middle of radiator and the led chip, its thermal conductivity is basically between several K/W and tens K/W.Like this, just be difficult to make the heat of led chip to be able to more effectively conduct more through radiator.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can effectively improve the heat dissipation capacity of led chip, the three-dimensional LED radiator of composite phase-change that prolongs its useful life.
The technical scheme that the present invention adopted is:
The three-dimensional LED radiator of a kind of composite phase-change is provided with integrated LED chip, it is characterized in that:
Described radiator is provided with phase-change heat sink and laminal fin, is provided with laminar high conducting strip between phase-change heat sink and the laminal fin;
The thin plate two ends of described fin are provided with turns up sheet, turns up sheet and is provided with the curved surface of heaving, and thin plate, turns up sheet and the curved surface turned up on the sheet is formed the flange plate type radiator;
Integrated LED chip is embedded in the thin plate of flange plate type radiator.
Turning up on the described flange plate type radiator is provided with the bar shaped fluting on sheet and the curved surface.
The edge of described high conducting strip is sealed the heat conduction cushion rubber and is sealed.
Described phase-change heat sink is provided with columnar heating column, and the outer wall ring week of heating column is provided with axial fin slot, is inserted with fin in the slot;
The bottom of heating column is provided with base plate, and heat pipe passes in the inner core that base plate is plugged in heating column, and the cover plate of the ring plate shape that is provided with the heating column top tightens up fin that is provided with on heating column, the heating column and base plate.
The present invention has the following advantages:
1, has higher radiating efficiency.Can the heat that led chip or large power semiconductor device produced be distributed fast, effectively reduce the semiconductor device junction temperature, prolong the semiconductor device life-span.
2, save material, reduce cost.Compare traditional heat-dissipating device structure, it is lighter that efficient 3 D stereo heat spreader structures can be done, and saves a large amount of non-ferrous metals, and effectively reduce the radiator cost, has good economic benefits and social benefit.
3, the long-life.Traditional heat-dissipating device and chip contact-making surface adopt materials such as silicone grease mostly, have certain useful life.And efficient 3 D stereo radiator adopts high conducting strip to guarantee that radiator contacts with the effective of chip, its stable performance, and corrosion-resistant resistance to oxidation, the theoretical life-span is an endless.
4, environmental protection.Radiator all material 100% is recyclable, does not contain Toxic matter, and is free from environmental pollution.
Description of drawings
Fig. 1 is a structure chart of the present invention.
Fig. 2 is the phase-change heat sink structure chart.
Among the figure, 1-phase-change heat sink, the high conducting strip of 2-, 3-sealing heat conduction cushion rubber, 4-integrated LED chip, 5-flange plate type radiator, 6-cover plate, 7-fin, 8-base plate, 9-heating column, 10-heat pipe.
Embodiment
Below in conjunction with embodiment the present invention is carried out detailed explanation.
The three-dimensional LED radiator of a kind of composite phase-change of the present invention is provided with phase-change heat sink 1 and laminal fin, is provided with laminar high conducting strip 2 between phase-change heat sink 1 and the laminal fin.The thin plate two ends of fin are provided with turns up sheet, turns up sheet and is provided with the curved surface of heaving, and thin plate, turns up sheet and the curved surface turned up on the sheet is formed flange plate type radiator 5.Integrated LED chip 4 is embedded in the thin plate of flange plate type radiator 5.Turning up on the flange plate type radiator 5 is provided with the bar shaped fluting on sheet and the curved surface.The edge of high conducting strip 4 is sealed heat conduction cushion rubber 2 and is sealed.Flange plate type radiator 5 has bigger area of dissipation, turns up on sheet and the curved surface bar shaped fluting that all is provided with to its booster action that dispels the heat, with the textural association of phase-change heat sink 1 integrated both heat radiation advantages, more effectively improved radiating efficiency.The entire infrastructure of phase-change heat sink 1 and flange plate type radiator 5 all adopts 1060 pure aluminum materials, and 6063 traditional aluminium of its thermal conductivity ratio exceed more than 10%, can be more fast the heat of led chip be conducted.
Phase-change heat sink 1 is provided with columnar heating column 9, and the outer wall ring week of heating column 9 is provided with axial fin slot, is inserted with fin 7 in the slot.The bottom of heating column 9 is provided with base plate 8, and heat pipe 10 passes in the inner core that base plate 8 is plugged in heating column 9, and the cover plate 6 of the ring plate shape that is provided with heating column 9 tops tightens up the fin 7 and the base plate 8 that are provided with on heating column 9, the heating column 9.Heat pipe 10 through its inner pure water evaporation and solidify heat transferred heating column 9, again through fin 7 heat radiations.Wherein heat pipe 10 and base plate 8, heat pipe 10 and heating column 9 equal interference fit are in same plane after the bottom surface assembling of the bottom surface of heat pipe 10 and base plate 8; Fin ring and heating column 9 are for pegging graft, and wherein fin 7 all scribbles the heat-conducting glue sealing with heating column 9 contact-making surfaces and heating column 9 with base plate 8 contact-making surfaces; Cover plate 6 is placed on the heating column 9, scribbles the heat-conducting glue sealing between cover plate 6 and the heating column 9.

Claims (4)

1. the three-dimensional LED radiator of composite phase-change is provided with integrated LED chip (4), it is characterized in that:
Described radiator is provided with phase-change heat sink (1) and laminal fin, is provided with laminar high conducting strip (2) between phase-change heat sink (1) and the laminal fin;
The thin plate two ends of described fin are provided with turns up sheet, turns up sheet and is provided with the curved surface of heaving, and thin plate, turns up sheet and the curved surface turned up on the sheet is formed flange plate type radiator (5);
Integrated LED chip (4) is embedded in the thin plate of flange plate type radiator (5).
2. the three-dimensional LED radiator of composite phase-change according to claim 1 is characterized in that:
Turning up on the described flange plate type radiator (5) is provided with the bar shaped fluting on sheet and the curved surface.
3. the three-dimensional LED radiator of composite phase-change according to claim 1 and 2 is characterized in that:
The edge of described high conducting strip (4) is sealed heat conduction cushion rubber (2) and is sealed.
4. the three-dimensional LED radiator of composite phase-change according to claim 3 is characterized in that:
Described phase-change heat sink (1) is provided with columnar heating column (9), and the outer wall ring week of heating column (9) is provided with axial fin slot, is inserted with fin (7) in the slot;
The bottom of heating column (9) is provided with base plate (8); Heat pipe (10) passes base plate (8) and is plugged in the inner core of heating column (9), and the cover plate (6) of the ring plate shape that is provided with heating column (9) top is gone up heating column (9), heating column (9) fin (7) and the base plate (8) that are provided with and tightened up.
CN201210060652.5A 2012-03-09 2012-03-09 Composite phase-change three-dimensional light emitting diode (LED) heat radiator Expired - Fee Related CN102544344B (en)

Priority Applications (1)

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CN201210060652.5A CN102544344B (en) 2012-03-09 2012-03-09 Composite phase-change three-dimensional light emitting diode (LED) heat radiator

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Application Number Priority Date Filing Date Title
CN201210060652.5A CN102544344B (en) 2012-03-09 2012-03-09 Composite phase-change three-dimensional light emitting diode (LED) heat radiator

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104467695A (en) * 2014-12-10 2015-03-25 成都锐思灵科技有限公司 Microwave power amplifier heat radiating system
CN110518154A (en) * 2019-08-28 2019-11-29 京东方科技集团股份有限公司 A kind of packaging method, thin-film packing structure and display device

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CN201180975Y (en) * 2008-04-15 2009-01-14 龙国庆 LED lamp radiator and high power LED lighting device
WO2009110993A2 (en) * 2008-03-02 2009-09-11 Lighting Bug, Inc. Heat removal system and method for light emitting diode lighting apparatus
CN201421023Y (en) * 2009-04-08 2010-03-10 东莞市实达精密机器有限公司 Heat dissipation and condensation all-in-one LED lamp rear cover
CN201555191U (en) * 2009-12-18 2010-08-18 陈智隆 LED radiating device
CN201593770U (en) * 2009-11-28 2010-09-29 比亚迪股份有限公司 LED radiating structure and LED lamp with same
CN201706457U (en) * 2010-07-09 2011-01-12 谢苍红 LED bulb light and radiator thereof
US20110103060A1 (en) * 2009-10-29 2011-05-05 Young Green Energy Co. Illumination apparatus
CN102200263A (en) * 2010-03-24 2011-09-28 泰州赛龙电子有限公司 Radiating device of multi-chip combined LED (light emitting diode)
CN202082883U (en) * 2011-05-11 2011-12-21 浙江工业大学 Integral high-power LED heat pipe heat dissipation device
CN202511239U (en) * 2012-03-09 2012-10-31 陕西唐华能源有限公司 Compound phase change three-dimensional LED (Light-Emitting Diode) radiator

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009110993A2 (en) * 2008-03-02 2009-09-11 Lighting Bug, Inc. Heat removal system and method for light emitting diode lighting apparatus
CN201180975Y (en) * 2008-04-15 2009-01-14 龙国庆 LED lamp radiator and high power LED lighting device
CN201421023Y (en) * 2009-04-08 2010-03-10 东莞市实达精密机器有限公司 Heat dissipation and condensation all-in-one LED lamp rear cover
US20110103060A1 (en) * 2009-10-29 2011-05-05 Young Green Energy Co. Illumination apparatus
CN201593770U (en) * 2009-11-28 2010-09-29 比亚迪股份有限公司 LED radiating structure and LED lamp with same
CN201555191U (en) * 2009-12-18 2010-08-18 陈智隆 LED radiating device
CN102200263A (en) * 2010-03-24 2011-09-28 泰州赛龙电子有限公司 Radiating device of multi-chip combined LED (light emitting diode)
CN201706457U (en) * 2010-07-09 2011-01-12 谢苍红 LED bulb light and radiator thereof
CN202082883U (en) * 2011-05-11 2011-12-21 浙江工业大学 Integral high-power LED heat pipe heat dissipation device
CN202511239U (en) * 2012-03-09 2012-10-31 陕西唐华能源有限公司 Compound phase change three-dimensional LED (Light-Emitting Diode) radiator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104467695A (en) * 2014-12-10 2015-03-25 成都锐思灵科技有限公司 Microwave power amplifier heat radiating system
CN110518154A (en) * 2019-08-28 2019-11-29 京东方科技集团股份有限公司 A kind of packaging method, thin-film packing structure and display device
CN110518154B (en) * 2019-08-28 2021-08-24 京东方科技集团股份有限公司 Packaging method, thin film packaging structure and display device

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