CN102528456A - Special machine tool for automatic drilling and milling machining of gear shifting lever of transmission of automobile - Google Patents
Special machine tool for automatic drilling and milling machining of gear shifting lever of transmission of automobile Download PDFInfo
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Abstract
本发明公开了一种汽车变速器换挡杆钻铣自动加工专用机床,机床上设有钻孔工位I、铣槽工位II和卸料工位III三个工位,所述直线滑动工作台设于钻孔工位I处,液压夹具设于直线滑动工作台的工作台上,上料装置和钻削动力头分别设于钻孔工位I两侧的床身上,铣削动力头设于铣槽工位II一侧的床身上,卸料装置和料仓分别设于卸料工位III两侧的床身上;所述液压夹具通过直线滑动工作台在钻孔工位I、铣槽工位II以及卸料工位III三个工位之间转换。本发明采用“上料→装夹→钻孔→铣槽→卸料”自动循环工艺流程实现换挡杆径向孔及与径向孔垂直的三个V形成形槽的全自动化加工,有利于减少人工成本,提高制造企业生产能力。
The invention discloses a special machine tool for drilling and milling automatic processing of shift rods of automobile transmissions. The machine tool is provided with three stations: drilling station I, milling station II and unloading station III. The linear sliding workbench It is installed at the drilling station I, the hydraulic fixture is arranged on the workbench of the linear sliding workbench, the feeding device and the drilling power head are respectively arranged on the bed on both sides of the drilling station I, and the milling power head is arranged on the milling station. On the bed on one side of slot station II, the unloading device and the silo are respectively arranged on the bed on both sides of unloading station III; The three stations of II and unloading station III can be switched. The present invention adopts the automatic circulation process of "feeding → clamping → drilling → milling → unloading" to realize the fully automatic processing of the radial hole of the gear lever and the three V-shaped grooves perpendicular to the radial hole, which is beneficial Reduce labor costs and improve the production capacity of manufacturing enterprises.
Description
技术领域 technical field
本发明涉及一种汽车变速器换挡杆钻铣自动加工专用机床,属于专用金属切削加工机床技术领域。 The invention relates to a special machine tool for automatic drilling and milling of a shift rod of an automobile transmission, belonging to the technical field of special metal cutting machine tools.
背景技术 Background technique
随着经济的发展,制造企业面临着劳动力成本大幅提高,企业负担增大,同时产品加工质量要求愈来愈高,加工效率低下等问题。随着机电一体化技术的发展,各种全自动化的专用设备本应用于各种产品的制造过程,不但大大地降低了产品的生产成本,而且提高了产品的加工质量。汽车换挡杆是汽车机械手动变速器上实现换挡的重要零件,其加工批量大,不同厂家和车型的换挡杆在结构和工艺上具有很大的相似性。目前,换挡杆的加工一般都是由通用机床来完成,其加工工艺复杂,需要多次装夹才能完成零件加工,影响零件的加工精度和加工效率,加工出来的产品质量不稳定,同时加工过程需要大量的工人操作,导致加工成本增高。 With the development of the economy, manufacturing enterprises are facing problems such as a substantial increase in labor costs and an increasing burden on enterprises. At the same time, the requirements for product processing quality are getting higher and higher, and processing efficiency is low. With the development of mechatronics technology, all kinds of fully automated special equipment should be applied to the manufacturing process of various products, which not only greatly reduces the production cost of products, but also improves the processing quality of products. The shift lever of an automobile is an important part for shifting gears on a mechanical manual transmission of an automobile. Its processing batch is large, and the shift levers of different manufacturers and models have great similarities in structure and technology. At present, the processing of the shift lever is generally completed by general-purpose machine tools. The processing technology is complex and requires multiple clamping to complete the processing of the parts, which affects the processing accuracy and processing efficiency of the parts. The quality of the processed products is unstable. Simultaneous processing The process requires a large number of workers to operate, resulting in increased processing costs.
发明内容 Contents of the invention
本发明的目的在于:提供一种汽车变速器换挡杆钻铣自动加工专用机床,解决现有技术中汽车变速器换挡杆加工中存在的加工效率低、对操作工人要求高、产品加工质量不稳定等技术问题,根据汽车换挡杆钻、铣工序的特点来集中工序,采用“上料→装夹→钻孔→铣槽→卸料”自动循环工艺流程来实现换挡杆自动钻铣加工,从而能有效的解决上述现有技术中存在的问题。 The purpose of the present invention is to provide a special machine tool for automatic drilling and milling of the shift lever of the automobile transmission to solve the problems of low processing efficiency, high requirements for operators and unstable processing quality of the existing technology in the processing of the shift lever of the automobile transmission. According to the characteristics of the drilling and milling process of the automobile shift rod, the process is concentrated, and the automatic cycle process of "loading→clamping→drilling→milling→unloading" is adopted to realize the automatic drilling and milling of the shift rod. Therefore, the problems existing in the above-mentioned prior art can be effectively solved.
本发明目的通过下述技术方案来实现:一种汽车变速器换挡杆钻铣自动加工专用机床,包括床身、上料装置、液压夹具、钻削动力头、直线滑动工作台、铣削动力头、卸料装置和料仓,机床上设有钻孔工位I、铣槽工位II和卸料工位III三个工位,所述直线滑动工作台设于钻孔工位I处,液压夹具设于直线滑动工作台的工作台上,上料装置和钻削动力头分别设于钻孔工位I两侧的床身上,铣削动力头设于铣槽工位II一侧的床身上,卸料装置和料仓分别设于卸料工位III两侧的床身上;所述液压夹具通过直线滑动工作台在钻孔工位I、铣槽工位II以及卸料工位III三个工位之间转换。 The purpose of the present invention is achieved through the following technical solutions: a special machine tool for drilling and milling automatic processing of an automobile transmission shift rod, including a bed, a feeding device, a hydraulic clamp, a drilling power head, a linear sliding workbench, a milling power head, The unloading device and the silo, the machine tool is equipped with drilling station I, milling station II and unloading station III three stations, the linear sliding table is set at the drilling station I, hydraulic clamp It is installed on the workbench of the linear sliding workbench. The feeding device and the drilling power head are respectively arranged on the bed on both sides of the drilling station I, and the milling power head is arranged on the bed on the side of the milling station II. The feeding device and the silo are respectively arranged on the bed on both sides of the unloading station III; the hydraulic clamp is installed at the three stations of the drilling station I, the milling station II and the unloading station III through the linear sliding workbench. Convert between.
作为一种优选方式,所述上料装置包括料斗、第一分料装置、第二分料装置、送料装置、底板和支板;所述支板设于底板上,料斗设于两支板之间,第一分料装置设于料斗下部,第二分料装置设于第一分料装置下面,送料装置沿送料槽轴线方向设于底板上。 As a preferred method, the feeding device includes a hopper, a first distributing device, a second distributing device, a feeding device, a bottom plate and a support plate; the support plate is arranged on the bottom plate, and the hopper is arranged between the two support plates Between them, the first distributing device is arranged at the lower part of the hopper, the second distributing device is arranged under the first distributing device, and the feeding device is arranged on the bottom plate along the axial direction of the feeding trough.
作为进一步优选方式,第一分料装置包括回转分料轴和回转分料套筒,回转分料轴上均布有8个分料槽,回转分料套筒上、下开槽且固定在支板上,第二分料装置包括分料槽和推杆机构。 As a further preferred mode, the first material distribution device includes a rotary material distribution shaft and a rotary material distribution sleeve, 8 material distribution grooves are evenly distributed on the rotary material distribution shaft, and the upper and lower sides of the rotary material distribution sleeve are slotted and fixed on the support. On the board, the second distributing device includes a distributing trough and a push rod mechanism.
作为进一步优选方式,所述液压夹具包括夹具体、连接板、V块、侧面支撑板、压板、拉杆、液压缸基座、液压缸、固定钻套、钻模板和对刀块;液压夹具通过夹具体设于直线滑动工作台上,所述连接板设于夹具体上,V块、侧面支撑板设于连接板顶面,液压缸基座设于连接板底面,液压缸设于液压缸基座底面,拉杆的一端与液压缸的活塞杆相连接,另一端与压板铰链连接,固定钻套设于钻模板上,钻模板设于V块上,对刀块设于连接板上。 As a further preferred mode, the hydraulic clamp includes a clamp body, a connecting plate, a V block, a side support plate, a pressure plate, a pull rod, a hydraulic cylinder base, a hydraulic cylinder, a fixed drill sleeve, a drilling template and a tool setting block; the hydraulic clamp passes through the clamp It is specifically set on the linear sliding workbench, the connecting plate is set on the clamp body, the V block and the side support plate are set on the top surface of the connecting plate, the hydraulic cylinder base is set on the bottom surface of the connecting plate, and the hydraulic cylinder is set on the hydraulic cylinder base On the bottom surface, one end of the pull rod is connected to the piston rod of the hydraulic cylinder, and the other end is hinged to the pressure plate. The fixed drill sleeve is arranged on the drilling template, the drilling template is arranged on the V block, and the tool setting block is arranged on the connecting plate.
作为进一步优选方式,侧面支撑板与V块上设有相互对应的、直径小于工件的小孔。 As a further preferred manner, the side support plate and the V block are provided with small holes corresponding to each other and having a diameter smaller than that of the workpiece.
作为进一步优选方式,钻削动力头滑动设于床身上,能垂直和横向移动。 As a further preferred manner, the drilling power head is slidably arranged on the bed, and can move vertically and laterally.
作为进一步优选方式,所述钻削动力头设有8个主轴。 As a further preferred manner, the drilling head is provided with 8 spindles.
作为进一步优选方式,所述铣削动力头设于横向直线移动装置上,直线移动装置设于垂直升降装置上,铣削动力头能垂直移动调节成形槽的深度,横向移动调节成形槽与工件端面之间的距离。 As a further preferred mode, the milling power head is arranged on a horizontal linear moving device, and the linear moving device is arranged on a vertical lifting device. The milling power head can move vertically to adjust the depth of the forming groove, and move laterally to adjust the gap between the forming groove and the end surface of the workpiece. distance.
作为进一步优选方式,钻铣加工包括以下加工步骤: As a further preferred mode, the drilling and milling process includes the following processing steps:
第一步、液压夹具处于钻孔工位I,将加工好的工件放入上料装置的料斗中,启动铣削动力头,上料机构开始工作,由其第一分料装置一次分出8个工件,完成分料; The first step, the hydraulic fixture is in the drilling station I, put the processed workpiece into the hopper of the feeding device, start the milling power head, the feeding mechanism starts to work, and the first feeding device separates 8 workpieces at a time. Workpiece, complete material distribution;
第二步、第二分料装置12将8个工件分别放入送料槽,通过送料装置将8个工件送入液压夹具的8个V块中定位,完成上料;
In the second step, the second distributing
第三步、8个工件定位完成,工件在液压夹具中依靠V块和侧面支撑板快速定位,向液压缸中通入压力油,液压缸的活塞杆通过拉杆驱动压板实现工件向下运动,将工件夹紧,完成装夹; The third step, the positioning of 8 workpieces is completed. The workpieces are quickly positioned in the hydraulic fixture by means of the V block and the side support plate, and the pressure oil is injected into the hydraulic cylinder. The piston rod of the hydraulic cylinder drives the pressure plate through the pull rod to move the workpiece downward. The workpiece is clamped and the clamping is completed;
第四步、8根工件夹紧完成后,钻削动力头采用两个电动机驱动8个主轴同时旋转,安装在主轴上的钻头随主轴旋转,使钻削动力头往下移动,实现8个工件上径向孔的钻削加工,完成钻孔; Step 4: After the 8 workpieces are clamped, the drilling power head uses two motors to drive 8 spindles to rotate at the same time, and the drill bit installed on the spindle rotates with the spindle, so that the drilling power head moves down to realize 8 workpieces Drilling of the upper radial hole to complete the drilling;
第五步、钻孔加工完成后,钻削动力头退回,直线滑动工作台带动液压夹具及装夹在其上的8个工件向左移动,使8个工件依次通过铣槽工位II,并由铣削动力头依次铣出8个工件上的V形成形槽,完成铣槽; Step 5: After the drilling process is completed, the drilling power head returns, and the linear sliding table drives the hydraulic fixture and the 8 workpieces clamped on it to move to the left, so that the 8 workpieces pass through the slot milling station II in turn, and The V-shaped grooves on the 8 workpieces are milled out in turn by the milling power head to complete the milling grooves;
第六步、铣槽加工完成后,直线滑动工作台带动液压夹具继续向左移动到卸料工位III,液压夹具的液压缸带动拉杆和压板向上运动,松开工件,并由卸料机构将工件推入料仓中,完成卸料; Step 6: After the slot milling process is completed, the linear sliding worktable drives the hydraulic fixture to continue to move to the left to the unloading station III, and the hydraulic cylinder of the hydraulic fixture drives the pull rod and the pressure plate to move upward to release the workpiece, and the unloading mechanism will The workpiece is pushed into the hopper to complete the unloading;
第七步、卸料完成后,卸料装置退回,直线滑动工作台带动液压夹具向右退回到钻孔工位I,完成回位。 Step 7. After the unloading is completed, the unloading device returns, and the linear sliding worktable drives the hydraulic clamp to return to the drilling station I to the right to complete the return.
作为进一步优选方式,在第一步中,工件通过回转分料套筒上面的槽进入,当工件随回转分料轴转到下面的槽时,工件从下面的槽落入分料槽中,通过分料装置的推杆机构将工件往左推动,8个工件依次通过分料槽上的开口槽处掉入8个送料槽中。 As a further preferred mode, in the first step, the workpiece enters through the groove above the rotary material distribution sleeve, when the workpiece is transferred to the lower groove with the rotary material distribution shaft, the workpiece falls into the material distribution groove from the lower groove, The push rod mechanism of the material distribution device pushes the workpieces to the left, and the 8 workpieces fall into the 8 feeding troughs through the opening slots on the material distribution chute.
本发明的工作过程为: Working process of the present invention is:
在进行换挡杆钻铣加工时,将经过前期加工的圆棒料放入上料装置中,由上料装置进行分料,当接到送料信号时,由送料机构将8个工件送入液压夹具的8个V块中进行定位夹紧,工件夹紧后,一方面送料装置回退,进行下一次分料,等待下一次送料信号,另一方面钻削动力头完成8个工件上径向孔的加工,钻削动力头回退到位,发出信号控制直线滑动工作台带动液压夹具通过铣槽工位II,由铣削动力头完成三个V形的成型槽的铣削加工,当成形槽铣削加工完成后,直线滑动工作台带动液压夹具快速移动到卸料工位III,发出卸载信号,液压夹具先将工件松开,再由卸料装置将加工完成的工件推入料仓中,卸料完成后,发出复位信号,控制直线滑动工作台带动液压夹具快速回到钻孔工位I,等待下一次工作循环。 When drilling and milling the shift rod, put the pre-processed round bar into the feeding device, and the feeding device will distribute the materials. When the feeding signal is received, the feeding mechanism will send 8 workpieces into the hydraulic pressure. Positioning and clamping are carried out in the 8 V blocks of the fixture. After the workpiece is clamped, on the one hand, the feeding device retreats to carry out the next material distribution, waiting for the next feeding signal, and on the other hand, the drilling power head completes the 8 workpiece radial For hole processing, the drilling power head is retracted to the position, and a signal is sent to control the linear sliding table to drive the hydraulic fixture to pass through the slot milling station II, and the milling power head completes the milling of three V-shaped grooves. After the completion, the linear sliding table drives the hydraulic clamp to quickly move to the unloading station III, and sends out an unloading signal. The hydraulic clamp releases the workpiece first, and then the unloading device pushes the processed workpiece into the hopper, and the unloading is completed. Finally, a reset signal is sent to control the linear sliding table to drive the hydraulic clamp to quickly return to the drilling station I and wait for the next working cycle.
与现有技术相比,本发明的有益效果:本发明采用“上料→装夹→钻孔→铣槽→卸料”自动循环工艺流程实现换挡杆径向孔及与径向孔垂直的三个V形成形槽的全自动化加工;一次循环可加工多根换挡杆,钻削动力头和铣削动力头通过位置调节装置安装在床身上,可实现不同规格的换挡杆的钻铣加工,可扩大设备加工范围,提高利用率;整个加工过程全自动化,无需人工干涉,且加工效率高、加工质量稳定、对工人的技术要求低,而且一个工人可同时看管多台设备,有利于减少人工成本,提高制造企业生产能力。 Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention adopts the automatic cycle process flow of "feeding→clamping→drilling→milling→unloading" to realize the radial hole of the gear lever and the vertical hole perpendicular to the radial hole. Fully automatic machining of three V-shaped grooves; multiple shift rods can be processed in one cycle. The drilling power head and milling power head are installed on the bed through the position adjustment device, which can realize the drilling and milling of shift rods of different specifications , can expand the processing range of the equipment and improve the utilization rate; the entire processing process is fully automated without manual intervention, and the processing efficiency is high, the processing quality is stable, and the technical requirements for workers are low, and one worker can take care of multiple devices at the same time, which is conducive to reducing Reduce labor costs and improve the production capacity of manufacturing enterprises.
附图说明 Description of drawings
图1为汽车变速器换挡杆钻铣自动加工专用机床主视结构示意图; Figure 1 is a schematic diagram of the front view of a special machine tool for automatic drilling and milling of an automotive transmission shift rod;
图2为图1中P处的放大结构示意图; Fig. 2 is a schematic diagram of an enlarged structure at P in Fig. 1;
图3为汽车变速器换挡杆钻铣自动加工专用机床A-A剖面结构示意图; Fig. 3 is a schematic diagram of the A-A sectional structure of the special machine tool for drilling and milling automatic processing of the shift rod of the automobile transmission;
图4为汽车变速器换挡杆钻铣自动加工专用机床B-B剖面结构示意图; Fig. 4 is a schematic diagram of the B-B sectional structure of the special machine tool for drilling and milling automatic processing of the shift rod of an automobile transmission;
图5为图1中上料装置结构的主视示意图; Fig. 5 is the schematic front view of the structure of the feeding device in Fig. 1;
图6为图1中上料装置结构的左视示意图; Fig. 6 is a schematic left view of the structure of the feeding device in Fig. 1;
图7为图1中液压夹具结构的主视示意图; Fig. 7 is a schematic front view of the hydraulic clamp structure in Fig. 1;
图8为图1中液压夹具结构的左视示意图; Fig. 8 is a schematic left view of the hydraulic clamp structure in Fig. 1;
图9为本发明汽车变速器换挡杆钻铣自动加工专用机床工作流程示意图。 Fig. 9 is a schematic diagram of the work flow of the special machine tool for automatic drilling and milling of the shift lever of the automobile transmission according to the present invention.
其附图标号说明如下: Its accompanying figure number description is as follows:
1-床身; 2-上料装置; 3-液压夹具; 4-钻削动力头; 5-直线滑动工作台; 6-铣削动力头; 7-卸料装置; 8-料仓; 9-料斗; 10-第一分料装置; 12-第二分料装置; 11-分料槽; 13-送料装置; 14-夹具体; 15-对刀块; 16-连接板; 17-V块; 18-侧面支撑板; 19-压板; 20-拉杆; 21-固定钻套; 22-钻模板; 23-液压缸基座; 24-液压缸; 25-回转分料轴; 26-回转分料套筒; 27-支板; 30-小孔; 31-成形槽; 32-径向孔; 35-推杆机构; 61-横向直线移动装置; 62-垂直升降装置。 1-bed; 2-feeding device; 3-hydraulic fixture; 4-drilling power head; 5-linear sliding table; 6-milling power head; 7-unloading device; 8-silo; 9-hopper ; 10-first distribution device; 12-second distribution device; 11-distribution chute; 13-feeding device; 14-clamp body; -side support plate; 19-pressure plate; 20-tie rod; 21-fixed drill sleeve; 22-drill template; 23-hydraulic cylinder base; 24-hydraulic cylinder; ; 27-support plate; 30-small hole; 31-forming groove; 32-radial hole; 35-push rod mechanism; 61-horizontal linear moving device;
具体实施方式 Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了相互排斥的特质和/或步骤以外,均可以以任何方式组合,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换,即,除非特别叙述,每个特征之一系列等效或类似特征中的一个实施例而已。 All features disclosed in this specification, or steps in all disclosed methods or processes, except for mutually exclusive characteristics and/or steps, can be combined in any way, unless otherwise stated, they can be used by other equivalent or similar Instead, each feature is intended to be replaced by alternative features, that is, each feature is only one embodiment of a series of equivalent or similar features unless stated otherwise.
图1-7示出了本发明实施例提供的汽车变速器换挡杆钻铣自动加工专用机床,为了便于说明,仅示出了与本发明实施例相关的部分。 Figures 1-7 show the special machine tool for automatic drilling and milling of the shift rod of the automobile transmission provided by the embodiment of the present invention. For the convenience of description, only the parts related to the embodiment of the present invention are shown.
实施例1 Example 1
如图1、图2、图3所示,一种汽车变速器换挡杆钻铣自动加工专用机床,包括床身1、上料装置2、液压夹具3、钻削动力头4、直线滑动工作台5、铣削动力头6、卸料装置7和料仓8。所述床身1用于安装各种机械零部件,是机床的主体,可用焊接和铸造的方法来制造;上料装置2用于实现自动送料,采用“分料-送料”的自动循环过程;所述钻削动力头4用于换挡杆径向孔32的加工,具有8个主轴,可同时实现8个工件同时加工,并且钻削动力头通过动力滑台安装在床身1上,因此可以调节钻头与工件的相对位置,以实现不同规格的换挡杆钻削加工;所述直线滑动工作台5用于安装液压夹具3,并在电动机的驱动下,带动液压夹具3在三个工位之间往复移动,实现换挡杆钻铣加工;所述卸料装置7,用于将工件从液压夹具中取出,并放入料仓8中;所述料仓8,用于放置已加工完成的工件。
As shown in Figure 1, Figure 2, and Figure 3, a special machine tool for automatic drilling and milling of automotive transmission shift rods, including a bed 1, a feeding device 2, a hydraulic fixture 3, a drilling power head 4, and a linear sliding table 5. Milling power head 6, unloading device 7 and silo 8. The bed 1 is used to install various mechanical components, and is the main body of the machine tool, which can be manufactured by welding and casting; the feeding device 2 is used to realize automatic feeding, and adopts an automatic cycle process of "separation-feeding"; The drilling power head 4 is used for the machining of the
将整个机床分为钻孔工位I、铣槽工位II和卸料工位III三个工位,所述直线滑动工作台5设于钻孔工位I处,液压夹具3设于直线滑动工作台5的工作台上,上料装置2和钻削动力头4分别设于钻孔工位I两侧的床身1上,铣削动力头6设于铣槽工位II一侧的床身1上,卸料装置7和料仓8分别设于卸料工位III两侧的床身1上;所述液压夹具3通过直线滑动工作台5在钻孔工位I、铣槽工位II以及卸料工位III三个工位之间转换。 The whole machine tool is divided into three stations: drilling station I, milling station II and unloading station III. The linear sliding table 5 is set at the drilling station I, and the hydraulic clamp 3 is set at the On the workbench of the workbench 5, the feeding device 2 and the drilling power head 4 are respectively arranged on the bed 1 on both sides of the drilling station I, and the milling power head 6 is arranged on the bed on the side of the milling station II 1, the unloading device 7 and the silo 8 are respectively arranged on the bed 1 on both sides of the unloading station III; And switch between the three stations of unloading station III.
其中:如图5、图6所示:所述上料装置2包括料斗9、第一分料装置10、第二分料装置12、送料装置13、底板28和支板27;所述支板27设于底板28上,料斗9设于两支板27之间,第一分料装置10设于料斗9下部,第二分料装置12设于第一分料装置10下面,送料装置13沿送料槽轴线方向设于底板28上。第一分料装置10包括回转分料轴25和回转分料套筒26,回转分料轴25上均布有8个分料槽,回转分料套筒26上、下开槽且固定在支板27上,第二分料装置12包括分料槽11和推杆机构。
Wherein: as shown in Fig. 5 and Fig. 6: the feeding device 2 includes a hopper 9, a first distributing
如图7、图8所示:所述液压夹具3包括夹具体14、连接板16、V块17、侧面支撑板18、压板19、拉杆20、液压缸基座23、液压缸24、固定钻套21、钻模板22和对刀块15;液压夹具3通过夹具体14设于直线滑动工作台5上,所述连接板16设于夹具体14上,V块17、侧面支撑板18设于连接板16顶面,液压缸基座23设于连接板16底面,液压缸24设于液压缸基座23底面,拉杆20的一端与液压缸24的活塞杆相连接,另一端与压板19铰链连接,液压缸活塞杆往下运动实现工件的夹紧,往上实现工件松开,为了实现加工机构的简化:液压缸24的活塞杆与两个拉杆20相连,可从两点夹紧工件以确保夹紧可靠;拉杆20上端与压板19通过铰链相连,因此一个液压缸可实现两个工件的夹紧。固定钻套21设于钻模板22上,钻模板22设于V块17上,用于钻头定位和导向,以减小钻孔时的轴线偏移,保证钻孔质量。对刀块15设于连接板16上,其目的是在更换铣刀或铣刀磨损后,以其作为基准,实现铣刀位置的快速调整。
As shown in Figures 7 and 8: the hydraulic clamp 3 includes a clamp body 14, a connecting plate 16, a V block 17, a side support plate 18, a pressure plate 19, a
侧面支撑板18与V块17上设有相互对应的、直径小于工件的小孔30,在卸料的时候卸料装置的顶杆由小孔将工件顶出,实现卸料。 The side support plate 18 and the V block 17 are provided with the aperture 30 corresponding to each other and the diameter is smaller than the workpiece. When unloading, the ejector pin of the unloading device pushes the workpiece out through the aperture to realize unloading.
钻削动力头4滑动设于床身1上,能垂直和横向移动。 The drilling power head 4 is slidingly arranged on the bed 1 and can move vertically and laterally.
所述钻削动力头4设有8个主轴,为八头钻削头,可同时钻削八个换挡杆上的孔,且钻削动力头可以横向调节位置,以加工换挡杆上不同位置的孔。具体来说:钻削动力头4采用两个电动机各驱动4个主轴同时旋转的方式,在两个电动机的带动下,8个主轴同时旋转,安装在主轴上的钻头随主轴旋转,通过进给机构使钻削动力头往下,可实现8个工件上的径向孔加工。 The drilling power head 4 is provided with 8 main shafts, and is an eight-head drilling head, which can simultaneously drill holes on eight shift rods, and the drilling power head can adjust the position horizontally to process different positions on the shift rod. location of the hole. Specifically, the drilling power head 4 uses two motors to drive four spindles to rotate at the same time. Driven by the two motors, the eight spindles rotate at the same time. The drill bit installed on the spindle rotates with the spindle. The mechanism makes the drilling power head go down, which can realize radial hole processing on 8 workpieces.
如图4所示:所述铣削动力头6用于完成三个V形成形槽31的铣削加工,其设于横向直线移动装置上,直线移动装置设于垂直升降装置上,直线移动装置和垂直升降装置均采用丝杆螺母机构。铣削动力头可以横向和垂直调节位置,以满足换刀和加工不同位置上的槽的要求;铣削动力头6能垂直移动调节成形槽31的深度即成形铣刀的背吃刀量,横向移动调节成形槽31与工件端面之间的距离。
As shown in Figure 4: the milling power head 6 is used to complete the milling of three V-shaped
本机床的钻铣加工包括以下加工步骤: The drilling and milling process of this machine includes the following processing steps:
第一步、液压夹具3处于钻孔工位I,将加工好的工件放入上料装置2的料斗9中,启动铣削动力头6,上料机构2开始工作,由其第一分料装置10一次分出8个工件,完成分料;
The first step, the hydraulic clamp 3 is in the drilling station 1, put the processed workpiece into the hopper 9 of the feeding device 2, start the milling power head 6, the feeding mechanism 2 starts to work, and its
在第一步中,工件通过回转分料套筒26上面的槽进入,当工件随回转分料轴25转到下面的槽时,工件从下面的槽落入分料槽11中,通过分料装置12的推杆机构35将工件往左推动,8个工件依次通过分料槽11上的开口槽处掉入8个送料槽中。
In the first step, the workpiece enters through the upper groove of the rotary
第二步、第二分料装置12将8个工件分别放入送料槽,通过送料装置13将8个工件送入液压夹具的8个V块17中定位,完成上料;
In the second step, the second distributing
第三步、8个工件定位完成,工件在液压夹具3中依靠V块17和侧面支撑板18快速定位,向液压缸24中通入压力油,液压缸24的活塞杆通过拉杆20驱动压板19实现工件向下运动,将工件夹紧,为了减少液压缸数目,一个液压缸实现两个工件的夹紧,该夹具同时装夹8个工件进行加工,因此需要四个液压缸;
The third step, the positioning of 8 workpieces is completed, the workpieces are quickly positioned in the hydraulic fixture 3 by means of the V block 17 and the side support plate 18, and the pressure oil is injected into the hydraulic cylinder 24, and the piston rod of the hydraulic cylinder 24 drives the pressure plate 19 through the
第四步、8根工件夹紧完成后,钻削动力头4采用两个电动机驱动8个主轴同时旋转,安装在主轴上的钻头随主轴旋转,使钻削动力头往下移动,实现8个工件上径向孔的钻削加工,完成钻孔; Step 4: After the 8 workpieces are clamped, the drilling power head 4 uses two motors to drive 8 spindles to rotate at the same time, and the drill bit installed on the spindle rotates with the spindle, so that the drilling power head moves down to realize 8 spindles. Drilling of radial holes on the workpiece to complete the drilling;
第五步、钻孔加工完成后,钻削动力头退回,直线滑动工作台5带动液压夹具3及装夹在其上的8个工件向左移动,使8个工件依次通过铣槽工位II,并由铣削动力头6依次铣出8个工件上的V形成形槽31,完成铣槽;
Step 5: After the drilling process is completed, the drilling power head returns, and the linear sliding table 5 drives the hydraulic fixture 3 and the 8 workpieces clamped on it to move to the left, so that the 8 workpieces pass through the slot milling station II in turn. , and the V-shaped
第六步、铣槽加工完成后,直线滑动工作台5带动液压夹具3继续向左移动到卸料工位III,液压夹具3的液压缸24带动拉杆20和压板19向上运动,先松开夹具,再松开工件,并由卸料机构7将工件推入料仓8中,完成卸料;
Step 6: After the groove milling process is completed, the linear sliding worktable 5 drives the hydraulic clamp 3 to continue to move to the left to the unloading station III, and the hydraulic cylinder 24 of the hydraulic clamp 3 drives the
第七步、卸料完成后,卸料装置7退回,直线滑动工作台5带动液压夹具3向右退回到钻孔工位I,完成回位。 In the seventh step, after the unloading is completed, the unloading device 7 returns, and the linear sliding workbench 5 drives the hydraulic clamp 3 to return to the drilling station 1 to the right to complete the return.
采用本专用加工机床的具体加工过程如下: The specific processing process using this special processing machine tool is as follows:
如图9所示:通过“上料→装夹→钻孔→铣槽→卸料-回位”的自动循环工艺流程可同时实现8根换挡杆的加工,一次工作循环完成8个工件加工,单次工作循环时间不超过120s。其中:上料分为分料和送料,分料时间小于10S,送料时间小于10S,上料通过上料装置2实现;装夹时间小于3S,装夹通过液压夹具3实现;钻孔时间小于12S,钻孔由钻削动力头4完成;铣槽时间小于70S,铣槽由铣削动力头6完成;卸料时间小于15S,卸料由卸料装7完成。由直线滑动工作台5带动液压夹具3及装夹在其上的8个工件在钻孔工位I、铣槽工位II和卸料工位III三个工位之间循环,其作用是实现工件快速定位夹紧,提高加工效率。 As shown in Figure 9: Through the automatic cycle process of "loading → clamping → drilling → milling → unloading-returning", the processing of 8 shift levers can be realized at the same time, and 8 workpieces can be processed in one working cycle. , a single working cycle time does not exceed 120s. Among them: feeding is divided into material distribution and feeding, the material distribution time is less than 10S, the feeding time is less than 10S, the material feeding is realized by the feeding device 2; the clamping time is less than 3S, and the clamping is realized by the hydraulic clamp 3; the drilling time is less than 12S , the drilling is completed by the drilling power head 4; the milling time is less than 70S, and the milling is completed by the milling power head 6; the unloading time is less than 15S, and the unloading is completed by the unloading device 7. The linear sliding table 5 drives the hydraulic fixture 3 and the 8 workpieces clamped on it to circulate among the three stations of drilling station I, milling station II and unloading station III, and its function is to realize The workpiece is quickly positioned and clamped to improve processing efficiency.
具体加工流程如下: The specific processing flow is as follows:
开始时液压夹具3处于原位,即钻孔工位I,如图1所示,将加工好的圆形棒料放入上料装置的料斗9中,如图3所示;然后按下起动按钮,铣削动力头和钻削动力头电动机启动,并且上料机构2开始工作,由其第一分料装置10一次分出8根棒料,然后由第二分料装置12将8根棒料分别放入送料槽,如图3所示;最后通过送料装置13将8根棒料送入液压夹具的8个V型定位块中定位,具体来说,工件在液压夹具中采用V块和侧面支撑件作为定位元件,以工件外圆和一端面作为定位表面进行定位,完成上料过程。
At the beginning, the hydraulic clamp 3 is in the original position, that is, the drilling station I, as shown in Figure 1, put the processed round bar into the hopper 9 of the feeding device, as shown in Figure 3; then press the start button button, the motors of the milling power head and the drilling power head start, and the feeding mechanism 2 starts to work, and the
8根棒料定位完成,发出信号控制液压夹具8的液压缸24带动拉杆20和压板19向下运动,将工件夹紧,从而实现装夹过程。
After the positioning of the 8 bars is completed, a signal is sent to control the hydraulic cylinder 24 of the hydraulic fixture 8 to drive the
8根工件夹紧到位之后,通过进给机构使钻削动力4头向下移动完成8个工件上的径向孔的钻削加工,从而实现钻孔过程。 After the 8 workpieces are clamped in place, the 4 heads of the drilling power move down through the feed mechanism to complete the drilling of the radial holes on the 8 workpieces, thereby realizing the drilling process.
钻孔加工完成后,钻削动力头退回,直线滑动工作台5带动液压夹具3及装夹在其上的8个工件向左移动,使8个工件依次通过铣槽工位II,并由铣削动力头依次铣出8个工件上的V形成形槽,从而实现铣槽过程。 After the drilling process is completed, the drilling power head returns, and the linear sliding worktable 5 drives the hydraulic clamp 3 and the 8 workpieces clamped on it to move to the left, so that the 8 workpieces pass through the milling station II in turn, and are processed by the milling machine. The power head mills out the V-shaped grooves on 8 workpieces in sequence, so as to realize the groove milling process.
铣槽结束后,直线滑动工作台5带动液压夹具3继续向左移动到卸料工位III准确停下,液压夹具3的液压缸24带动拉杆20和压板19向上运动,松开工件,并由卸料机构7将工件推入料仓8中,从而实现卸料过程。
After the groove milling is completed, the linear sliding table 5 drives the hydraulic clamp 3 to continue to move to the left until the unloading station III stops accurately, and the hydraulic cylinder 24 of the hydraulic clamp 3 drives the
卸料完成,卸料装置7退回,直线滑动工作台5带动液压夹具3向右退回到原位(I工位)准确停止,实现回位过程,并开始下一次工作循环,如此往复以实现换挡杆钻铣加工的自动化。 After the unloading is completed, the unloading device 7 returns, and the linear sliding workbench 5 drives the hydraulic clamp 3 to return to the original position (I station) to stop accurately, realize the return process, and start the next working cycle, so reciprocating to realize the replacement. The automation of the drilling and milling process of the retaining rod.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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| CN112025209A (en) * | 2019-06-14 | 2020-12-04 | 苏州千旭精密制造有限公司 | Threaded sleeve production line and threaded sleeve processing method |
| CN112405048A (en) * | 2020-10-29 | 2021-02-26 | 王方明 | Mechanism for continuously punching side wall of metal steel pipe |
| CN112548648A (en) * | 2020-11-03 | 2021-03-26 | 同向(佛山)精密机械有限公司 | Loading and unloading device for machining center |
| CN113787348A (en) * | 2021-09-16 | 2021-12-14 | 宁波奔野重工股份有限公司 | Assembling device for gear shifting mechanism of tractor gearbox |
| CN114310439A (en) * | 2022-01-12 | 2022-04-12 | 中山金汇金属制造有限公司 | Opposite drilling machine |
| CN114735448A (en) * | 2022-06-14 | 2022-07-12 | 赫比(成都)精密塑胶制品有限公司 | Automatic charging device |
| CN117428518A (en) * | 2023-12-21 | 2024-01-23 | 江苏博尚工业装备有限公司 | Submicron machine tool with hydrostatic guideway |
| CN118595830A (en) * | 2024-07-09 | 2024-09-06 | 浙江匠心液压科技有限公司 | A high-precision, fully automatic, efficient processing device for piston rods |
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| CN103273345A (en) * | 2013-05-16 | 2013-09-04 | 重庆和剑机械制造有限公司 | Shift gear oscillating bar W face turning machining fixture |
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| CN108994332A (en) * | 2018-08-31 | 2018-12-14 | 张强 | A kind of pneumatic actuator shell both ends synchronize drilling device |
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| CN109079156A (en) * | 2018-09-14 | 2018-12-25 | 山东亨通机械科技有限公司 | A kind of column cap valve opening processing unit (plant) |
| CN109240218A (en) * | 2018-10-01 | 2019-01-18 | 深圳市奥德斯智能科技有限公司 | A kind of control circuit of spray head numerical control machine tool |
| CN109240218B (en) * | 2018-10-01 | 2024-08-16 | 深圳市奥德斯智能科技有限公司 | Control circuit of spray head numerical control machine tool |
| CN112025209A (en) * | 2019-06-14 | 2020-12-04 | 苏州千旭精密制造有限公司 | Threaded sleeve production line and threaded sleeve processing method |
| CN111037305A (en) * | 2019-12-31 | 2020-04-21 | 连云港三重机械有限公司 | Numerical control impact sample machining center |
| CN112405048A (en) * | 2020-10-29 | 2021-02-26 | 王方明 | Mechanism for continuously punching side wall of metal steel pipe |
| CN112548648A (en) * | 2020-11-03 | 2021-03-26 | 同向(佛山)精密机械有限公司 | Loading and unloading device for machining center |
| CN113787348B (en) * | 2021-09-16 | 2022-07-19 | 宁波奔野重工股份有限公司 | Assembling device for gear shifting mechanism of tractor gearbox |
| CN113787348A (en) * | 2021-09-16 | 2021-12-14 | 宁波奔野重工股份有限公司 | Assembling device for gear shifting mechanism of tractor gearbox |
| CN114310439A (en) * | 2022-01-12 | 2022-04-12 | 中山金汇金属制造有限公司 | Opposite drilling machine |
| CN114735448A (en) * | 2022-06-14 | 2022-07-12 | 赫比(成都)精密塑胶制品有限公司 | Automatic charging device |
| CN117428518A (en) * | 2023-12-21 | 2024-01-23 | 江苏博尚工业装备有限公司 | Submicron machine tool with hydrostatic guideway |
| CN117428518B (en) * | 2023-12-21 | 2024-04-26 | 江苏博尚工业装备有限公司 | Submicron machine tool with hydrostatic guideway |
| CN118595830A (en) * | 2024-07-09 | 2024-09-06 | 浙江匠心液压科技有限公司 | A high-precision, fully automatic, efficient processing device for piston rods |
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