CN102528167A - Material-receiving system for band saw gear milling machine - Google Patents
Material-receiving system for band saw gear milling machine Download PDFInfo
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- CN102528167A CN102528167A CN2011104412859A CN201110441285A CN102528167A CN 102528167 A CN102528167 A CN 102528167A CN 2011104412859 A CN2011104412859 A CN 2011104412859A CN 201110441285 A CN201110441285 A CN 201110441285A CN 102528167 A CN102528167 A CN 102528167A
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- rewinding
- receiving system
- saw band
- dish
- box
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- 238000003801 milling Methods 0.000 title abstract description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 230000002459 sustained effect Effects 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
The invention relates to a material-receiving system for a band saw gear milling machine. A plurality of material-receiving plates are arrayed on two sides at the top of a base bracket, so as to form two rows of material-receiving plates in parallel; the two rows of material-receiving plates are located at same altitude, thereby forming a layer of material-receiving plates; a material supporting mechanism and a material stopping wheel are arranged between the two rows of material-receiving plates; the material supporting mechanism is used for supporting a band saw; the material stopping wheel is used for limiting a transmission direction of the band saw; one layer or multiple vertical parallel layers of the material-receiving plates are arranged; positioning holes, by which positioning shafts vertically pass through each layer of the material-receiving plates, are formed; the bottom of each of the positioning shafts is connected with a material-receiving slewing mechanism; a constant speed gear box is arranged on the base bracket between the two rows of material-receiving plates; a motor output shaft is connected with an input shaft of the constant speed gear box; and two output shafts of the gear box are respectively connected with the material-receiving slewing mechanisms on two sides of the constant speed gear box through a conveying mechanism. In the material-receiving system for the band saw gear milling machine provided by the invention, saw bands are directly divided into upper and lower two layers which do not interfere and contact each other; the quality accidents, such as bending, bumping, and the like, of the saw bands are avoided while the materials are received; and the quality level during a band saw gear milling process is increased.
Description
Technical field
The present invention relates to a kind of saw band mill teeth machine material-receiving system.
Background technology
Existing saw band mill teeth machine receiving mechanism mainly leans on artificial rewinding, and its deficiency mainly is presented as following several respects:
(1) traditional rewinding mode adopts the rewinding of tower type spiral rising layered mode, can't realize automatic material receiving, needs the manually-operated rewinding at set intervals;
(2) traditional approach rewinding tower since saw band around rewinding tower spiral rotation, and many saw bands are in contact with one another, and make saw band produce very broken backed,, cause the crown damage easily, scratch has a strong impact on saw band mill teeth quality;
(3) traditional approach rewinding inefficiency, and every milling machine all needs the special messenger to be responsible for, and labor strength is big,
(4) the material tower of traditional receiving mechanism is owing to adopt range upon range of mode, and blanking is highly increasingly high, makes the blanking more and more difficult that becomes, and causes easily and security incident such as injure by a crashing object;
(5) owing to adopt tower rewinding hand not strong, need height distance between frequent adjustment disk and the dish, put to no little inconvenience the saw band adaptability of different size, and the blanking difficulty, cause the crown damage during blanking easily, hang and hinder, damage, influence product quality.
Summary of the invention
The objective of the invention is to,, a kind of saw band mill teeth machine material-receiving system is provided to the deficiency of prior art; Saw band and saw band are directly divided two-layer up and down, do not disturb mutually and touch, and saw band does not produce bending when realizing rewinding; Damage, hang quality accidents such as wound, quality level when improving the saw band mill teeth.
Technical scheme of the present invention does; A kind of saw band mill teeth machine material-receiving system; Comprise base support and rewinding dish, motor is housed on the base support, a plurality of said rewinding dishes are arranged in both sides, base support top and form two parallel row rewinding dishes; This two row rewinding dish is positioned at the sustained height position and becomes one deck rewinding dish, is provided with between the two row rewinding dishes to be used to support the material carrying mechanism of saw band and the backgauge wheel of restriction saw band transmission direction; Each rewinding disk center is provided with locating hole; Said rewinding dish is the multilayer of one deck or parallel placement up and down and is provided with the locating hole that locating shaft vertically passes every layer of rewinding dish; Each locating shaft bottom connects the rewinding rotating mechanism; On the base support between the two row rewinding dishes constant speed gear-box is housed, motor output shaft is connected with the power shaft of constant speed gear-box and two output shafts of gear-box are connected respectively to the rewinding rotating mechanism of constant speed gear-box both sides through connecting gear.
Said rewinding dish crown center is provided with hollow cylindrical rewinding ring, and has in order to block the draw-in groove of saw blade port in rewinding ring side.
Outer, rewinding ring top on each rewinding dish is provided with the try to get to the heart of a matter correspondence position of end outer of alignment pin and rewinding and is provided with pin-and-hole, and multilayer rewinding ring is located by connecting through alignment pin and pin-and-hole.
Said rewinding rotating mechanism top is provided with friction plate, and the rewinding dish is placed on the friction plate.
Said two row rewinding disk center symmetry.
Said connecting gear be sleeved on locating shaft bottom sprocket wheel and with the chain of sprocket engagement, said chain is connected with the output shaft of gear-box.
The operation principle of this material-receiving system is: the deceleration variable-frequency motor drives a gear-box; Two output shafts of gear-box are rotated respectively toward the clockwise direction with counterclockwise; Rotating speed is consistent, and two output shafts of gear-box drive whole material-receiving system through the sprocket wheel chain structure, and the rewinding disc spins mechanism of base support both sides is respectively towards clockwise and rotation counterclockwise; The deceleration variable-frequency motor links to each other with the mill teeth machine host through connection; Mill teeth beat of the every completion of mill teeth machine, host communication is given rewinding signal of variable-frequency motor, and the rewinding motor is directly exported certain rotating speed through signal.On the rewinding rotating mechanism friction plate is set, because rewinding motor output speed is certain, and rewinding dish inner ring is because saw band length twines many more more; It is big that internal diameter becomes, so that each rewinding length is more and more longer, in order to prevent the rewinding tension; At the rewinding rotating mechanism friction plate is set, rewinding is tensioned to a certain degree, makes the rewinding dish skid through friction plate; Become and guarantee each rewinding, reach automatic cut-to-length rewinding purpose apart from unanimity.
Know that by above the present invention has following advantage as a kind of saw band mill teeth machine material-receiving system:
(1) realize full-automatic rewinding, realize that nobody looks after management, each rewinding dish number improves a lot than before, and the subsequent expansion space is big.
Bending when (2) reducing the saw band rewinding significantly reduces damaging of in the rewinding process, producing, accidents such as scratch, and greatly degree improves the mill teeth quality;
(3) newly design receiving mechanism and adopt one or more layers rewinding dish overlap mode; Selection mode is flexible; And complete machine operation height ergonomic, the blanking process is light, convenient simultaneously can the cooperative mechanical hand etc. other aids realize light blanking; Alleviate labor strength greatly, raise labour efficiency.
Description of drawings
Fig. 1 is the right view of saw band mill teeth machine material-receiving system;
Fig. 2 is the vertical view of saw band mill teeth machine material-receiving system;
Fig. 3 is the structure chart of rewinding dish among Fig. 2;
Fig. 4 is the structural representation of rewinding ring in Fig. 3 rewinding dish.
The specific embodiment
Like Fig. 1-shown in Figure 3; A kind of saw band mill teeth machine material-receiving system; Comprise base support 14 and rewinding dish 10, motor 1 is housed on the base support 14, a plurality of said rewinding dishes 10 are arranged in base support both sides, 14 top and form two parallel and symmetrical row rewinding dishes; This two row rewinding dish is positioned at the sustained height position and becomes one deck rewinding dish, is provided with between the two row rewinding dishes 10 to be used to support the material carrying mechanism 7 of saw band and the backgauge wheel 6 of restriction saw band transmission direction; Each rewinding dish 10 center is provided with locating hole 9; Said rewinding dish 10 is the multilayer of one deck or parallel placement up and down and is provided with the locating hole 9 that locating shaft 5 vertically passes every layer of rewinding dish 10; Each locating shaft 5 bottom connects rewinding rotating mechanism 13; On the base support 14 between the two row rewinding dishes 10 constant speed gear-box 2 is housed, motor output shaft is connected with the power shaft of constant speed gear-box 2 and two output shafts of gear-box 2 are connected respectively to the rewinding rotating mechanism 13 of constant speed gear-box 2 both sides through connecting gear.
As shown in Figure 4, said rewinding dish 10 crown centers are provided with hollow cylindrical rewinding ring 16, and have the draw-in groove 15 in order to block the saw blade port in rewinding ring 16 sides.
The correspondence position that outer, rewinding ring 16 top on each rewinding dish 10 is provided with alignment pin 11 and outer, rewinding dish 10 bottom is provided with pin-and-hole 12.
Said rewinding rotating mechanism 13 tops are provided with friction plate 8, and rewinding dish 10 is placed on the friction plate 8.
Connecting gear is to be sleeved on the sprocket wheel 4 of locating shaft 5 bottoms and the chain 3 that meshes with sprocket wheel 4, and said chain 3 is connected with the output shaft of gear-box 2.
This collecting machine rotating mechanism 13 adopts chain; Chain-wheel mechanism links to each other with gear-box, the sprocket wheel driven rotary axle rotation that links to each other with rotating shaft, and rotating shaft is through a taper roll bearing and deep groove ball bearing location; Guarantee that with one heart, taper roll bearing can well bear axial force simultaneously.
Claims (6)
1. saw band mill teeth machine material-receiving system; Comprise base support (14) and rewinding dish (10); Motor (1) is housed on the base support (14), it is characterized in that, a plurality of said rewinding dishes (10) are arranged in base support (14) both sides, top and form two parallel row rewinding dishes; This two row rewinding dish is positioned at the sustained height position and becomes one deck rewinding dish, is provided with material carrying mechanism (7) that is used to support saw band and the backgauge wheel (6) that limits the saw band transmission direction between the two row rewinding dishes (10); Each rewinding dish (10) center is provided with locating hole (9); Said rewinding dish (10) is the multilayer of one deck or parallel placement up and down and is provided with the locating hole (9) that locating shaft (5) vertically passes every layer of rewinding dish (10); Each locating shaft (5) bottom connects rewinding rotating mechanism (13); On the base support (14) between the two row rewinding dishes (10) constant speed gear-box (2) is housed, motor output shaft is connected with the power shaft of constant speed gear-box (2) and two output shafts of gear-box (2) are connected respectively to the rewinding rotating mechanism (13) of constant speed gear-box (2) both sides through connecting gear.
2. according to the said saw band mill teeth of claim 1 machine material-receiving system, it is characterized in that said rewinding dish (10) crown center is provided with hollow cylindrical rewinding ring (16), and have draw-in groove (15) in order to block the saw blade port in rewinding ring (16) side.
3. according to the said saw band mill teeth of claim 2 machine material-receiving system, it is characterized in that the correspondence position that rewinding ring (16) outer, top on each rewinding dish (10) is provided with alignment pin (11) and rewinding dish (10) outer, bottom is provided with pin-and-hole (12).
4. according to the said saw band mill teeth of claim 1 machine material-receiving system, it is characterized in that said rewinding rotating mechanism (13) top is provided with friction plate (8), rewinding dish (10) is placed on the friction plate (8).
5. according to the said saw band mill teeth of claim 1 machine material-receiving system, it is characterized in that said two row rewinding dish (10) centers symmetry.
6. according to the said saw band mill teeth of claim 1 machine material-receiving system, it is characterized in that said connecting gear is sprocket wheel (4) that is sleeved on locating shaft (5) bottom and the chain (3) that meshes with sprocket wheel (4), said chain (3) is connected with the output shaft of gear-box (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110441285 CN102528167B (en) | 2011-12-26 | 2011-12-26 | Material-receiving system for band saw gear milling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110441285 CN102528167B (en) | 2011-12-26 | 2011-12-26 | Material-receiving system for band saw gear milling machine |
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| CN102528167A true CN102528167A (en) | 2012-07-04 |
| CN102528167B CN102528167B (en) | 2013-06-26 |
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| CN 201110441285 Active CN102528167B (en) | 2011-12-26 | 2011-12-26 | Material-receiving system for band saw gear milling machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264311A (en) * | 2013-05-29 | 2013-08-28 | 王德强 | Saw blade tooth-cutting tooth-milling automatic feeding-discharging device and operation method thereof |
| CN110459434A (en) * | 2019-08-08 | 2019-11-15 | 安徽商贸职业技术学院 | A kind of armature automatic processing device of miniature electro-magnetic relay |
| CN111822784A (en) * | 2020-07-10 | 2020-10-27 | 湖南泰嘉新材料科技股份有限公司 | Discharging mechanism and discharging method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4335630A (en) * | 1980-09-02 | 1982-06-22 | Acu-Edge, Inc. | High-speed manufacturing system for saber sawblades and the like |
| CN2211873Y (en) * | 1995-03-01 | 1995-11-08 | 曹玉贵 | Equipment for working double metal band saw |
| CN2322732Y (en) * | 1997-08-14 | 1999-06-09 | 曹玉贵 | Machining equipment for bimetal band sawing machine |
| CN201960214U (en) * | 2010-12-22 | 2011-09-07 | 济南北方金锋锯业有限公司 | Gear milling production line for bimetallic band saw blade |
| CN202411556U (en) * | 2011-12-26 | 2012-09-05 | 湖南泰嘉新材料科技股份有限公司 | Material receiving system for saw band gear milling machine |
-
2011
- 2011-12-26 CN CN 201110441285 patent/CN102528167B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4335630A (en) * | 1980-09-02 | 1982-06-22 | Acu-Edge, Inc. | High-speed manufacturing system for saber sawblades and the like |
| CN2211873Y (en) * | 1995-03-01 | 1995-11-08 | 曹玉贵 | Equipment for working double metal band saw |
| CN2322732Y (en) * | 1997-08-14 | 1999-06-09 | 曹玉贵 | Machining equipment for bimetal band sawing machine |
| CN201960214U (en) * | 2010-12-22 | 2011-09-07 | 济南北方金锋锯业有限公司 | Gear milling production line for bimetallic band saw blade |
| CN202411556U (en) * | 2011-12-26 | 2012-09-05 | 湖南泰嘉新材料科技股份有限公司 | Material receiving system for saw band gear milling machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264311A (en) * | 2013-05-29 | 2013-08-28 | 王德强 | Saw blade tooth-cutting tooth-milling automatic feeding-discharging device and operation method thereof |
| CN103264311B (en) * | 2013-05-29 | 2015-07-22 | 王德强 | Saw blade tooth-cutting tooth-milling automatic feeding-discharging device and operation method thereof |
| CN110459434A (en) * | 2019-08-08 | 2019-11-15 | 安徽商贸职业技术学院 | A kind of armature automatic processing device of miniature electro-magnetic relay |
| CN110459434B (en) * | 2019-08-08 | 2021-08-17 | 安徽商贸职业技术学院 | Automatic armature machining equipment for small electromagnetic relay |
| CN111822784A (en) * | 2020-07-10 | 2020-10-27 | 湖南泰嘉新材料科技股份有限公司 | Discharging mechanism and discharging method thereof |
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| CN102528167B (en) | 2013-06-26 |
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