CN102527857A - General cop assembly device - Google Patents
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- CN102527857A CN102527857A CN2011104144785A CN201110414478A CN102527857A CN 102527857 A CN102527857 A CN 102527857A CN 2011104144785 A CN2011104144785 A CN 2011104144785A CN 201110414478 A CN201110414478 A CN 201110414478A CN 102527857 A CN102527857 A CN 102527857A
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- 238000007664 blowing Methods 0.000 claims abstract 3
- 238000009957 hemming Methods 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种将军帽组装设备。The invention relates to a general cap assembly device.
背景技术 Background technique
在船舶或其他中大型组装设备上,经常需要使用碰螺或碰钉进行紧固连接,现有的碰螺或碰钉一般只有一头设有钉帽,而另一头则直接进入被紧固物体,如果碰螺或碰钉的深入长度超过被紧固物体本身的长度,因此碰螺或碰钉的尖头部位将会直接裸露在空气中,而碰螺或碰钉裸露在这些被紧固设备外面的部分,如果不做处理,既影响美观,也容易划破接触物。因此需要一种能与碰螺或碰钉配合使用、使碰螺或碰钉的尖头不会直接裸露在外的将军帽;配套以将军帽后,既能起到安全作用,又能强化夹紧固定作用。On ships or other medium and large-scale assembly equipment, it is often necessary to use bumper screws or bumper screws for fastening connections. The existing bumper screws or bumper screws generally have only one end with a nail cap, while the other end directly enters the object to be fastened. If the depth of the screw or screw exceeds the length of the fastened object itself, the pointed part of the screw or screw will be directly exposed in the air, while the screw or screw is exposed in the fastened equipment If the outer part is not treated, it will not only affect the appearance, but also easily scratch the contact. Therefore, there is a need for a general cap that can be used in conjunction with a screwdriver or a screwdriver, so that the pointed end of the screwdriver or screwdriver will not be exposed directly; when matched with a general cap, it can not only play a role in safety, but also strengthen the clamping fixation.
而传统的将军帽的组装是通过手工结合冲压机器完成,不能高速运转,生产效率低,成本高,危险因素多,需要进一步改进设计。However, the assembly of traditional general caps is done by hand combined with stamping machines, which cannot run at high speed, has low production efficiency, high cost, and many risk factors, so the design needs to be further improved.
发明内容 Contents of the invention
本发明所要解决的技术问题是本发明所要解决的技术问题是针对上述现有技术提供一种将军帽组装设备,能够自动连续生产,生产效率高,安全性大大提高。The technical problem to be solved by the present invention is to provide a general cap assembly equipment for the above-mentioned prior art, capable of automatic continuous production, high production efficiency and greatly improved safety.
本发明解决上述技术问题所采用的技术方案为:一种将军帽组装设备,其特征在于包括:The technical scheme adopted by the present invention to solve the above-mentioned technical problems is: a kind of general cap assembly equipment, it is characterized in that comprising:
一工作台,用于定位并放置盖帽、且使盖帽依次移动;a workbench for positioning and placing the caps and moving the caps sequentially;
一冲压设备,设置在所述工作台上方,且冲压头能在外力驱动下向下或向上运动,将一工位上盖帽的开口边缘向内冲压形成防脱包边,从而使预先置于盖帽内台阶上的封盖固定连接在盖帽的防脱包边内;A stamping device, which is set above the workbench, and the stamping head can move downward or upward under the drive of external force, and press the opening edge of the cap on a station inwardly to form an anti-off hemming, so that the pre-placed cap The cover on the inner step is fixedly connected in the anti-off wrapping of the cover;
一吹落设备,用于将组成好的将军帽从所述工作台上吹落。A blow-off device is used to blow off the formed general cap from the workbench.
作为改进,所述工作台呈圆盘形,该圆盘形工作台的圆形周边上均匀分布有多个用于放置所述盖帽的中空容置座,所述冲压设备则设置在所述圆盘形工作台上方且与其中一个方位处的中空容置座相对应的位置。As an improvement, the workbench is in the shape of a disc, and a plurality of hollow seats for placing the caps are evenly distributed on the circular periphery of the disc-shaped workbench, and the stamping equipment is arranged on the circle The position above the disc-shaped worktable and corresponding to the hollow accommodation seat at one of the orientations.
再改进,所述吹落设备包括鼓风机、用于输出鼓风机风力的风管,该风管的出风口设置在与所述冲压设备相对应工位以后的一个中空容置座旁边。或者是,所述吹落设备包括压缩空气罐、用于输出压缩空气的风管及控制压缩空气罐输出与否的电磁阀,该风管的出风口设置在与所述冲压设备相对应工位以后的一个中空容置座旁边,进风口连接压缩空气罐。As a further improvement, the blowing-off device includes a blower, and an air pipe for outputting the wind force of the blower, and the air outlet of the air pipe is arranged next to a hollow seat behind the station corresponding to the stamping device. Alternatively, the blow-off equipment includes a compressed air tank, an air pipe for outputting compressed air, and a solenoid valve for controlling whether the compressed air tank outputs or not, and the air outlet of the air pipe is arranged at a station corresponding to the punching equipment. Next to a later hollow housing seat, the air inlet is connected to a compressed air tank.
作为改进,所述吹落设备还包括用于收集成品将军帽的收集桶及用于输送成品将军帽的输送管。As an improvement, the blow-off device also includes a collection barrel for collecting finished general caps and a delivery pipe for transporting finished general caps.
再改进,本发明提供的组装设备还包括用于驱动所述圆盘形工作台转动的驱动机构,且所述圆盘形工作台每转动一次刚好能使下一个中空容置座转到所述冲压设备下方。As a further improvement, the assembly equipment provided by the present invention also includes a drive mechanism for driving the rotation of the disk-shaped worktable, and each rotation of the disk-shaped worktable can just turn the next hollow accommodating seat to the Below the stamping equipment.
作为改进,所述驱动机构包括动力机构,设置在动力机构输出轴上的转盘,第一端与转盘活动连接的第一连杆,第一端与第一连杆的第二端相活动连接的第二连杆,第二连杆的第二端活动固定在一转轴上,第一端与所述转轴活动固定的第三连杆,第一端与所述第三连杆的第二端相活动连接的第四连杆,第四连杆的第二端与所述圆盘形工作台的背面相活动连接,圆盘形工作台是通过单向转动的棘轮机构可旋转地安装在支撑柱上。As an improvement, the drive mechanism includes a power mechanism, a turntable arranged on the output shaft of the power mechanism, a first connecting rod whose first end is movably connected to the turntable, and a first end that is movably connected to the second end of the first connecting rod. The second connecting rod, the second end of the second connecting rod is movably fixed on a rotating shaft, the first end is movably fixed to the third connecting rod of the rotating shaft, the first end is connected to the second end of the third connecting rod The fourth connecting rod is movably connected, the second end of the fourth connecting rod is movably connected with the back of the disc-shaped workbench, and the disc-shaped workbench is rotatably installed on the support column through a one-way rotating ratchet mechanism superior.
优选,所述活动连接采用活动铰接或者活动铆接或者活动轴接。Preferably, the movable connection adopts movable hinge, movable riveting or movable shaft connection.
最后,所述冲压设备和驱动机构采用同一动力机构作为动力源。Finally, the stamping equipment and the driving mechanism use the same power mechanism as a power source.
与现有技术相比,本发明的优点在于:采用本发明提供的将军帽组装设备组装生产的碰螺或碰钉帽,可与碰螺或碰钉配合使用、可使碰螺或碰钉的尖头不会直接裸露在外,碰螺或碰钉帽组装完成后,能自动吹落,不需要手工收集;并且本发明提供的多连杆结构的驱动机构,能使圆盘形工作台每转动一次刚好能使下一个中空容置座转到所述冲压设备下方,自动完成冲压固定,生产效率高,降低成本,安全性也大大提高。Compared with the prior art, the present invention has the advantage that: the cap screw or bumper cap assembled and produced by the general cap assembly equipment provided by the invention can be used in conjunction with the screw bumper or bumper, and can make the bumper or bumper The pointed head will not be directly exposed outside, and after the assembly of the bumper screw or bumper cap is completed, it can be blown off automatically without manual collection; and the driving mechanism of the multi-link structure provided by the present invention can make the disc-shaped worktable rotate every time Just one time can make the next hollow receiving seat turn to the bottom of the stamping equipment, automatically complete the stamping and fixing, the production efficiency is high, the cost is reduced, and the safety is also greatly improved.
附图说明 Description of drawings
图1为本发明实施例中将军帽组装设备的立体结构示意图一;Fig. 1 is the three-dimensional structure schematic diagram one of general cap assembly equipment in the embodiment of the present invention;
图2为本发明实施例中将军帽组装设备的立体结构示意图二;Fig. 2 is the three-dimensional structural schematic diagram II of general cap assembly equipment in the embodiment of the present invention;
图3为本发明实施例中将军帽组装设备的立体结构示意图三;Fig. 3 is a three-dimensional structural schematic diagram of general cap assembly equipment in an embodiment of the present invention;
图4为本发明实施例中将军帽的结构示意图;Fig. 4 is the structural representation of general cap in the embodiment of the present invention;
图5为本发明实施例中将军帽的分解图。Fig. 5 is an exploded view of the general cap in the embodiment of the present invention.
具体实施方式 Detailed ways
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
本实施例提供了一种将军帽组装设备,用于组装将军帽。This embodiment provides a general cap assembly device, which is used for assembling the general cap.
本实施例提供的将军帽组装设备用于组装的将军帽,其包括一端开口的内部为中空的半球形盖帽1和一封设在所述盖帽1开口处的封盖2,参见图4和图5所示,该封盖2上设置有用于穿设碰螺或碰钉的穿孔21,且所述封盖2在所述穿孔21处设置有两片对称设置的自由端向盖帽1内部延伸的止脱片22,所述盖帽1的边缘开口部位设置有用于支撑和抵挡所述封盖2的台阶11,且所述盖帽1的开口边缘在所述封盖2设置在所述台阶11上后向内积压形成防脱包边12。The general cap assembly equipment provided in this embodiment is used to assemble the general cap, which includes a hollow
而所述将军帽组装设备则包括,参见图1、2、3所示And described general cap assembly equipment then comprises, referring to shown in Fig. 1,2,3
用于放置所述盖帽的工作台3,该工作台3呈圆盘形,该圆盘形工作台3的圆形周边上均匀分布有多个用于放置所述盖帽1的中空容置座31;A
冲压设备4,该冲压设备4设置在所述工作台3上方,且冲压头能在外力驱动下向下或向上运动,用于在所述封盖2设置在所述台阶11上后将盖帽1的开口边缘向内积压形成防脱包边12;所述冲压设备4设置在所述圆盘形工作台3上方且与其中一个方位处的中空容置座31相对应的位置;
驱动机构5,该驱动机构5用于驱动所述圆盘形工作台3转动,且所述圆盘形工作台3每转动一次刚好能使下一个中空容置座转到所述冲压设备4下方;本实施例中,所述驱动机构5包括动力机构51,设置在动力机构51输出轴上的转盘52,第一端与转盘52活动连接的第一连杆53,第一端与第一连杆53的第二端相活动连接的第二连杆54,第二连杆54的第二端活动连接在一转轴55上,第一端与所述转轴55活动连接的第三连杆56,第一端与所述第三连杆56的第二端相活动连接的第四连杆57,第四连杆57的第二端通过一驱动杆58与所述圆形工作台3的背面活动连接,圆盘形工作台3是通过单向转动的棘轮机构可旋转地安装在支撑柱上,活动连接可以采用传统的活动铆接或者活动轴接。冲压设备和驱动机构采用同一动力机构作为动力源。A
用于将组成好的将军帽从所述工作台上吹落的吹落设备,本实施例提供的吹落设备包括鼓风机61、用于输出鼓风机61风力的风管62,该风管62的出风口设置在与所述冲压设备相对应工位以后的一个中空容置座旁边;The blow-off equipment used to blow off the formed general cap from the workbench, the blow-off equipment provided in this embodiment includes a
或者是,吹落设备包括压缩空气罐61’、用于输出压缩空气的风管62及控制压缩空气罐输出与否的电磁阀,该风管62的出风口设置在与所述冲压设备相对应工位以后的一个中空容置座旁边,进风口连接压缩空气罐61’。Alternatively, the blow-off equipment includes a compressed air tank 61', an
用于收集成品将军帽的收集桶7,及用于输送成品将军帽的输送管8。输送管8的开口大体对着风管62的出风口,使翻起的将军帽能够进入风管62的管口内。The
其工作原理是这样的,在工作台上圆形设置了中空容置座,在冲压设备的动力机构如电动机带动的凸轮机构作用下,再经过连杆机构带动工作台正向旋转一个工位,然后冲压设备的冲压头向下压下,将一工位上盖帽的开口边缘向内冲压形成防脱包边,从而使预先置于盖帽内台阶上的封盖固定连接在盖帽的防脱包边内,然后冲压设备的冲压头再次抬起,同时,动力机构经过连杆机构再带动工作台正向旋转一个工位,当工作台上已经压边好的盖帽转到吹落设备处,在风管的出风口风吹扫下,自然翻起,通过输送管收集到收集桶内,依次工作下去。Its working principle is as follows: a hollow housing seat is set circularly on the workbench, and under the action of the power mechanism of the stamping equipment such as the cam mechanism driven by the motor, the workbench is driven to rotate forward by one position through the linkage mechanism. Then the stamping head of the stamping equipment is pressed down, and the opening edge of the cap on a station is punched inward to form an anti-off wrapping, so that the cover pre-placed on the inner step of the cap is fixedly connected to the anti-off wrapping of the cap Then, the stamping head of the stamping equipment is lifted again, and at the same time, the power mechanism drives the worktable to rotate forward for one station through the connecting rod mechanism. When the air outlet of the pipe is blown by the wind, it will turn up naturally, collect it into the collection bucket through the conveying pipe, and continue working in sequence.
Claims (9)
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CN201110414478.5A CN102527857B (en) | 2011-12-13 | 2011-12-13 | General cop assembly device |
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CN102527857B CN102527857B (en) | 2014-04-09 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104384280A (en) * | 2014-10-14 | 2015-03-04 | 无锡市金杨新型电源有限公司 | Stamping-type automatic edge covering machine |
CN112775315A (en) * | 2020-12-27 | 2021-05-11 | 扬州圣林弹簧五金有限公司 | Full-automatic riveting set |
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CN201385201Y (en) * | 2009-03-31 | 2010-01-20 | 珠海隆鑫科技有限公司 | Spring assembly jig |
CN201720349U (en) * | 2010-04-22 | 2011-01-26 | 许一波 | Automatic riveting machine for producing clinch nails and bosses |
CN201871931U (en) * | 2010-11-04 | 2011-06-22 | 周俊雄 | Lithium battery top cover membrane press-in machine |
CN202010880U (en) * | 2011-04-11 | 2011-10-19 | 温岭市金悦流水线设备制造有限公司 | Automatic eight-station assembly equipment |
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GB2346826A (en) * | 1997-03-19 | 2000-08-23 | Strippit Inc | Adjustable punch assembly |
US6662436B1 (en) * | 2002-02-12 | 2003-12-16 | Beckett Air Incorporated | System for assembling a blower wheel |
CN201385201Y (en) * | 2009-03-31 | 2010-01-20 | 珠海隆鑫科技有限公司 | Spring assembly jig |
CN201720349U (en) * | 2010-04-22 | 2011-01-26 | 许一波 | Automatic riveting machine for producing clinch nails and bosses |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN104384280A (en) * | 2014-10-14 | 2015-03-04 | 无锡市金杨新型电源有限公司 | Stamping-type automatic edge covering machine |
CN112775315A (en) * | 2020-12-27 | 2021-05-11 | 扬州圣林弹簧五金有限公司 | Full-automatic riveting set |
CN112775315B (en) * | 2020-12-27 | 2023-04-04 | 扬州圣林弹簧五金有限公司 | Full-automatic riveting set |
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