CN102514981A - Double hexagon automatic wire collecting machine - Google Patents

Double hexagon automatic wire collecting machine Download PDF

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Publication number
CN102514981A
CN102514981A CN201110413034XA CN201110413034A CN102514981A CN 102514981 A CN102514981 A CN 102514981A CN 201110413034X A CN201110413034X A CN 201110413034XA CN 201110413034 A CN201110413034 A CN 201110413034A CN 102514981 A CN102514981 A CN 102514981A
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wheel
hexagonal
automatic
wire
machine
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CN201110413034XA
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CN102514981B (en
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张恒山
王秀义
尹中升
冀献丽
俞锋
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TIANBANG NATIONAL ENGINEERING RESEARCH CENTER OF MEMBRANE TECHNOLOGY CO LTD
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TIANBANG NATIONAL ENGINEERING RESEARCH CENTER OF MEMBRANE TECHNOLOGY CO LTD
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Priority to CN 201110413034 priority Critical patent/CN102514981B/en
Publication of CN102514981A publication Critical patent/CN102514981A/en
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  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

The automatic silk machine of receiving of two hexagonal wheels, cavity silk pass through the drive wheel in the basin and godet roller are connected and are put the silk machine, and the cavity silk that puts the output of silk machine is connected the hexagonal and is received the silk wheel, installs tension sensor on the drive wheel, and tension sensor passes through the full-automatic tensiometer of wire connection, and the magnetic particle clutch is installed to hexagonal receipts silk wheel center department, and full-automatic tensiometer and variable speed transmission are connected to the magnetic particle clutch. The double-hexagonal-wheel automatic wire collecting machine can automatically feed back and keep the tension constant, and automatically adjust and control the rotating speed of the wire collecting wheel; the rotation is stable, and the winding is uniform; the hollow wires are distributed smoothly, and the inner diameter and the outer diameter are not deformed; the two hexagonal wheels are mutually switched, the operation is flexible and easy, the radius of the yarn receiving wheel can be adjusted randomly according to the length of the membrane component, so that the requirements of different membrane products are met, the mechanized and automatic yarn receiving is realized, and the requirement of one machine for multiple spinning nozzles for rapid spinning is met.

Description

双六边轮自动收丝机Double hexagon automatic wire collecting machine

技术领域 technical field

本发明涉及中空纤维超滤膜制膜技术领域,尤其涉及一种收丝设备。 The invention relates to the technical field of hollow fiber ultrafiltration membrane making, in particular to a wire collecting device.

背景技术 Background technique

不论是用单喷丝头纺丝,还是用多喷丝头纺丝,都存在一个问题,那就是如何收丝。在现有的制膜过程中,用自然落盆收丝法,一盆一盆的收,一盆一盆的测泡点,最后还要按照膜组件长度再绕一次,费时又费力,损耗也大,且大部分是手工作业,形成不了生产规模。 Whether it is spinning with a single spinneret or with multiple spinnerets, there is a problem, that is how to collect the filaments. In the existing membrane-making process, the method of collecting wires in natural falling pots is used, collecting pot by pot, measuring the bubble point of pot by pot, and finally winding it again according to the length of the membrane module, which is time-consuming and laborious, and the loss is also low. Large, and most of them are manual operations, which cannot form a production scale.

发明内容 Contents of the invention

为了克服现有制膜过程中人工收丝费时费力并且很难形成规模化生产的问题,本发明提供了一种双六边轮自动收丝机。 In order to overcome the problems of time-consuming and labor-intensive manual winding in the existing film-making process and the difficulty of large-scale production, the invention provides an automatic winding machine with double hexagonal wheels.

本发明为实现上述目的所采用的技术方案是:双六边轮自动收丝机,通过中空丝通过水槽内的传动轮和导丝辊连接到摆丝机,摆丝机输出的中空丝再连接到六边收丝轮,传动轮上安装张力传感器,张力传感器通过导线连接全自动张力仪,六边收丝轮中心处安装磁粉离合器,磁粉离合器连接全自动张力仪和变速传动装置。  The technical solution adopted by the present invention to achieve the above purpose is: double hexagonal wheel automatic wire collecting machine, the hollow wire is connected to the wire spinning machine through the transmission wheel and godet roller in the water tank, and the hollow wire output by the wire spinning machine is connected to To the hexagonal winding reel, the tension sensor is installed on the transmission wheel, the tension sensor is connected to the automatic tension meter through the wire, the magnetic powder clutch is installed at the center of the hexagonal winding reel, and the magnetic powder clutch is connected to the automatic tension meter and the transmission device. the

设有两个六边收丝轮,张力传感器连接1号全自动张力仪和2号全自动张力仪,1号全自动张力仪连接一个六边收丝轮的磁粉离合器,2号全自动张力仪连接另一个六边收丝轮的磁粉离合器。  There are two hexagonal winding wheels, the tension sensor is connected to the No. 1 automatic tension meter and the No. 2 automatic tension meter, the No. 1 automatic tension meter is connected to a magnetic powder clutch of a six-sided winding wheel, and the No. 2 automatic tension meter A magnetic powder clutch connected to another hexagonal take-up reel. the

所述六边收丝轮和摆丝机位于装水的收丝槽内。  The hexagonal wire collection wheel and the wire swing machine are located in the water-filled wire collection tank. the

本发明的双六边轮自动收丝机,能够自动反馈和保持张力的恒定、自动调整和控制收丝轮的旋转速度;旋转平稳,收卷均匀;中空丝分布平整,内外径不变形;两个六边轮相互切换,灵巧易操作,还可以根据膜组件的长度任意调节收丝轮的半径,以满足不同膜产品的需要,实现了用机械化自动化收丝,满足了一机多喷丝头快速纺丝的需求。 The double hexagonal wheel automatic winding machine of the present invention can automatically feed back and keep the tension constant, automatically adjust and control the rotation speed of the winding wheel; the rotation is stable, the winding is uniform; the hollow fiber is evenly distributed, and the inner and outer diameters are not deformed; The three hexagonal wheels are interchangeable, smart and easy to operate, and the radius of the spinning wheel can be adjusted arbitrarily according to the length of the membrane module to meet the needs of different membrane products. The need for fast spinning.

附图说明 Description of drawings

图1是本发明双六边轮自动收丝机的结构原理图。 Fig. 1 is the structural schematic diagram of the double hexagonal wheel automatic wire receiving machine of the present invention.

具体实施方式 Detailed ways

本发明的双六边轮自动收丝机的结构原理如图1所示,双六边轮自动收丝机,中空丝2(中空纤维超滤膜)通过水槽7内的传动轮6和导丝辊3连接摆丝机13,摆丝机13输出的中空丝2连接六边收丝轮10,设有两个六边收丝轮10,传动轮6上安装张力传感器5,张力传感器5通过导线9连接安装于收丝槽15上的1号全自动张力仪8和2号全自动张力仪14,六边收丝轮10中心处安装磁粉离合器11,1号全自动张力仪8连接一个六边收丝轮10的磁粉离合器11,2号全自动张力仪14连接另一个六边收丝轮10的磁粉离合器11,磁粉离合器11连接变速传动装置12。六边收丝轮10和摆丝机13位于装水的收丝槽15内。 The structural principle of the double hexagonal wheel automatic wire receiving machine of the present invention is as shown in Figure 1, the double hexagonal wheel automatic wire receiving machine, the hollow fiber 2 (hollow fiber ultrafiltration membrane) passes through the transmission wheel 6 and the guide wire in the water tank 7 The roller 3 is connected to the spinning machine 13, and the hollow wire 2 output by the spinning machine 13 is connected to the hexagonal winding wheel 10. There are two hexagonal winding wheels 10, and the tension sensor 5 is installed on the driving wheel 6, and the tension sensor 5 passes through the wire 9. Connect No. 1 automatic tension meter 8 and No. 2 automatic tension meter 14 installed on the wire receiving trough 15, install a magnetic powder clutch 11 at the center of the hexagonal wire collecting wheel 10, and connect No. 1 automatic tension meter 8 to a hexagonal The magnetic powder clutch 11 of the wire receiving reel 10 and the No. 2 automatic tension meter 14 are connected to the magnetic powder clutch 11 of another hexagonal wire receiving reel 10 , and the magnetic powder clutch 11 is connected to the speed change transmission device 12 . The hexagonal wire receiving wheel 10 and the wire spinning machine 13 are located in the wire receiving groove 15 filled with water.

其工作过程如下:组装式多喷头喷丝板1输出的中空丝2通过凝胶槽16后进入洗丝槽4清洗,洗丝槽4清洗之后的中空丝通过导丝辊3进入水槽7,水槽7内设有传动轮6,传动轮6通过升降机构升降,工作时,传动轮6降入水槽内;水槽7输出的中空丝2通过导丝辊3进入收丝槽,收丝槽内装水,中空丝2再通过摆丝机13均匀摆在六边收丝轮10上,然后通过六边收丝轮10的转动进行缠绕收丝。中空丝上的张力通过传动轮6上安装的张力传感器5传送给1号全自动张力仪8和2号全自动张力仪14,1号全自动张力仪8和2号全自动张力仪分别连接两个六边收丝轮10上的磁粉离合器11,张力传感器5有信号输出时,磁粉离合器闭合开始工作,通过变速传动机构带动六边收丝轮10旋转收丝,当张力传感器没有信号输出时,磁粉离合器11为分离状态。收丝的调速由磁粉耦合器11来控制和实现。采用了FL50磁粉离合器,TJH-5张力传感器和SC-542A全自动张力仪等仪器,实现机械化自动化。 Its working process is as follows: the hollow fiber 2 output by the assembled multi-nozzle spinneret 1 passes through the gel tank 16 and then enters the silk washing tank 4 for cleaning. 7 is provided with a transmission wheel 6, the transmission wheel 6 is lifted and lowered by the lifting mechanism, and when working, the transmission wheel 6 is lowered into the water tank; the hollow wire 2 output by the water tank 7 enters the wire collection groove through the godet roller 3, and the wire collection groove is filled with water. The hollow wire 2 is evenly placed on the hexagonal winding wheel 10 by the wire swinging machine 13, and then the winding and winding is carried out by the rotation of the hexagonal winding wheel 10. The tension on the hollow wire is transmitted to No. 1 automatic tension meter 8 and No. 2 automatic tension meter 14 through the tension sensor 5 installed on the transmission wheel 6, and No. 1 automatic tension meter 8 and No. 2 automatic tension meter are respectively connected to two The magnetic powder clutch 11 on the hexagonal wire receiving wheel 10, when the tension sensor 5 has a signal output, the magnetic powder clutch closes and starts to work, drives the six side wire receiving wheel 10 to rotate and collect the wire by the speed change transmission mechanism, when the tension sensor has no signal output, The magnetic powder clutch 11 is in a disengaged state. The speed regulation of the wire receiving is controlled and realized by the magnetic powder coupler 11. FL50 magnetic powder clutch, TJH-5 tension sensor and SC-542A automatic tension meter are used to realize mechanization and automation.

该收丝机能够自动反馈和保持张力的恒定;自动调整和控制收丝轮的旋转速度;旋转平稳,收卷均匀;中空丝分布平整,内外径不变形;两个六边轮相互切换,灵巧易操作,还可以根据膜组件的长度任意调节收丝轮的半径,以满足不同膜产品的需要。双六边轮自动收丝机研制成功,告别了用塑料盆一盆一盆手工接丝的局面,实现了用机械化自动化收丝的愿望,满足了一机多喷丝头快速纺丝的需求。双六边轮自动收丝机不仅能应用在水膜纺丝生产线上,也能应用在气膜纺丝生产线上,不仅能大幅度提高产品数量,也能稳定产品的质量,是制膜行业不可缺少的设备。 The winding machine can automatically feedback and keep the tension constant; automatically adjust and control the rotation speed of the winding wheel; the rotation is stable, the winding is even; the hollow fiber is evenly distributed, and the inner and outer diameters are not deformed; It is easy to operate, and the radius of the take-up wheel can be adjusted arbitrarily according to the length of the membrane module to meet the needs of different membrane products. The double hexagonal wheel automatic yarn collection machine was successfully developed, which bid farewell to the situation of manual yarn collection with plastic pots one by one, realized the desire to use mechanized automatic yarn collection, and met the needs of one machine with multiple spinnerets for fast spinning. The double hexagonal wheel automatic winding machine can be applied not only in the water film spinning production line, but also in the air film spinning production line. It can not only greatly increase the number of products, but also stabilize the quality of the products. It is indispensable in the film industry. Missing equipment.

Claims (3)

1.双六边轮自动收丝机,其特征在于:中空丝(2)通过水槽(7)内的传动轮(6)和导丝辊(3)连接摆丝机(13),摆丝机(13)输出的中空丝(2)连接六边收丝轮(10),传动轮(6)上安装张力传感器(5),张力传感器(5)通过导线(9)连接全自动张力仪,六边收丝轮(10)中心处安装磁粉离合器(11),磁粉离合器(11)连接全自动张力仪和变速传动装置(12)。 1. Double hexagonal wheel automatic wire receiving machine, characterized in that: the hollow wire (2) is connected to the wire swinging machine (13) through the transmission wheel (6) and the godet roller (3) in the water tank (7), and the spinning machine (13) The output hollow wire (2) is connected to the hexagonal winding wheel (10), the tension sensor (5) is installed on the transmission wheel (6), and the tension sensor (5) is connected to the automatic tension meter through the wire (9). A magnetic powder clutch (11) is installed at the center of the edge receiving wheel (10), and the magnetic powder clutch (11) is connected with a fully automatic tension meter and a speed change transmission (12). 2.根据权利要求1所述的双六边轮自动收丝机,其特征在于:设有两个六边收丝轮(10),张力传感器(5)连接1号全自动张力仪(8)和2号全自动张力仪(14),1号全自动张力仪(8)连接一个六边收丝轮(10)的磁粉离合器(11),2号全自动张力仪(14)连接另一个六边收丝轮(10)的磁粉离合器(11)。 2. The double hexagonal wheel automatic wire receiving machine according to claim 1, characterized in that: there are two hexagonal wire receiving wheels (10), and the tension sensor (5) is connected to No. 1 automatic tension meter (8) And No. 2 automatic tension meter (14), No. 1 automatic tension meter (8) is connected to a magnetic powder clutch (11) of a hexagonal winding wheel (10), No. 2 automatic tension meter (14) is connected to another six The magnetic powder clutch (11) of the side winding wheel (10). 3.根据权利要求1所述的双六边轮自动收丝机,其特征在于:所述六边收丝轮(10)和摆丝机(13)位于装水的收丝槽(15)内。 3. The double hexagonal wheel automatic wire receiving machine according to claim 1, characterized in that: the hexagonal wire receiving wheel (10) and the wire spinning machine (13) are located in the water-filled wire receiving tank (15) .
CN 201110413034 2011-12-13 2011-12-13 Double hexagon automatic wire collecting machine Expired - Fee Related CN102514981B (en)

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CN102514981B CN102514981B (en) 2013-06-26

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104401806A (en) * 2014-11-03 2015-03-11 杭州费尔过滤技术有限公司 Hollow degassing membrane wire winding device
CN104460502A (en) * 2014-11-03 2015-03-25 镇江奥立特机械制造有限公司 Constant-tension control system of carbon fiber filament take-up machine
CN105438871A (en) * 2015-12-14 2016-03-30 鹤山市科盈自动化设备有限公司 High dynamic servo full-closed-loop feeding device of silicon steel sheet transverse shear line
CN108796639A (en) * 2018-08-01 2018-11-13 宁波建嵘科技有限公司 A kind of receive silk machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4343668A (en) * 1980-06-04 1982-08-10 Hospal Sodip Sa Method of producing bundles of hollow fibres potted at their ends
US5126053A (en) * 1990-02-17 1992-06-30 Akzo N.V. Method for manufacturing hollow fiber piles
CN201260939Y (en) * 2008-08-01 2009-06-24 山东恒沣膜科技有限公司 Filament winding device
CN102068923A (en) * 2010-12-31 2011-05-25 河北诺恩水净化设备有限公司 Method for preparing polyvinylidene fluoride hollow fiber membrane

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4343668A (en) * 1980-06-04 1982-08-10 Hospal Sodip Sa Method of producing bundles of hollow fibres potted at their ends
US5126053A (en) * 1990-02-17 1992-06-30 Akzo N.V. Method for manufacturing hollow fiber piles
CN201260939Y (en) * 2008-08-01 2009-06-24 山东恒沣膜科技有限公司 Filament winding device
CN102068923A (en) * 2010-12-31 2011-05-25 河北诺恩水净化设备有限公司 Method for preparing polyvinylidene fluoride hollow fiber membrane

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104401806A (en) * 2014-11-03 2015-03-11 杭州费尔过滤技术有限公司 Hollow degassing membrane wire winding device
CN104460502A (en) * 2014-11-03 2015-03-25 镇江奥立特机械制造有限公司 Constant-tension control system of carbon fiber filament take-up machine
CN104401806B (en) * 2014-11-03 2017-07-18 杭州科百特过滤器材有限公司 A kind of hollow degassing film silk coiler device
CN105438871A (en) * 2015-12-14 2016-03-30 鹤山市科盈自动化设备有限公司 High dynamic servo full-closed-loop feeding device of silicon steel sheet transverse shear line
CN108796639A (en) * 2018-08-01 2018-11-13 宁波建嵘科技有限公司 A kind of receive silk machine

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