CN102514298B - Technology for manufacturing real-scene full-color reflective film - Google Patents
Technology for manufacturing real-scene full-color reflective film Download PDFInfo
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- CN102514298B CN102514298B CN201210007275.9A CN201210007275A CN102514298B CN 102514298 B CN102514298 B CN 102514298B CN 201210007275 A CN201210007275 A CN 201210007275A CN 102514298 B CN102514298 B CN 102514298B
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- reflective film
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000005516 engineering process Methods 0.000 title abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000004049 embossing Methods 0.000 claims abstract description 7
- 210000004379 membrane Anatomy 0.000 claims description 18
- 239000012528 membrane Substances 0.000 claims description 18
- 210000002469 basement membrane Anatomy 0.000 claims description 15
- 238000004080 punching Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 230000001815 facial effect Effects 0.000 claims description 5
- 239000011325 microbead Substances 0.000 claims description 5
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000000084 colloidal system Substances 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000002474 experimental method Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000002513 implantation Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 5
- 239000003086 colorant Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000013329 compounding Methods 0.000 abstract 1
- 238000003475 lamination Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 238000007592 spray painting technique Methods 0.000 abstract 1
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 239000007943 implant Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
Abstract
The invention relates to a technology for manufacturing a real-scene full-color reflective film and belongs to the field of manufacturing of traffic signs. The technology comprises the following steps of: manufacturing a reflective layer; manufacturing a mask layer; and embossing and compounding a finished product. In the process of manufacturing the reflective film, for full-color patterns which can be subjected to mass production, the production efficiency can be greatly improved by the technology; moreover, the reflective film has vivid colors, the patterns have attractive appearances; and compared with a common cutting technology, the technology can reduce the waste of corner films, adopts one-step molding and does not require combined film lamination. Compared with that produced by the traditional spray painting process, the full-color reflective film produced by the manufacturing process has higher outdoor stability.
Description
Technical field
The present invention relates to a kind of outdoor scene full-color reflective film preparation method, belong to traffic sign and manufacture field.
Background technology
Current reflective membrane is on the market all the reflective membrane of monochromatic system, mainly apply to common road and traffic sign plates, for the sign board of special pattern, color combination, usual piecemeal cuts out different colours, pattern, then it is pasted onto in combination on the sign board space of a whole page, if negligible amounts, still can adopt this way, when if desired with the quantity that a sign board is very large, but this manual way is still adopted not carry out mass production, by the man-hour of at substantial cutting, in the simple process such as pad pasting, can not batch process be entered.And owing to cutting operation, a lot of reflective membrane leftover pieces will be produced, cause great cost to waste.
Summary of the invention
For above various drawbacks, the present invention devises a kind of new outdoor scene full-color reflective film preparation method.
Main technical content of the present invention is as follows:
A kind of outdoor scene full-color reflective film preparation method, comprises the following steps:
(1), reflecting layer makes
First in base membrane layer 1, pearl glue is planted in coating, sticks time implantation reflective membrane Special light reflecting microballon, then carry out vacuum aluminum-coated to the one side with reflecting microbead in the best of colloid; On another basement membrane 2, be coated with supporting layer simultaneously, after above technique completes, base membrane layer 1 peeled off, retain basement membrane 2 and supporting layer;
(2), face mask layer makes
Remover is coated with to basement membrane 3, is then coated with facial mask; A set of four colour system drum punching blocks are gone out in advance according to design producing to be produced in batches, it punching block is the predetermined pattern of imprinting, be connected with reflective membrane multicolor overprint production machine, the pattern space of a whole page of printing is needed to carry out folded look printing according to four looks by certain, by superposing respectively the CMYK value decomposited, being combined into the full color needing to make, being made into color layers, finally be cured arrangement, complete the full-color making on basement membrane 3;
(3), embossing and finished product compound
The face mask layer made and reflecting layer are carried out compound, and carry out embossing according to pre-fabricated patterns, get the release liners of comparable size size, pressure-sensitive adhesive coating simultaneously, and carry out produced with combination, after this operation completes, basement membrane 3 is peeled off, finally carry out detection experiment according to the reflective membrane test item in GB GB18833, underproof product is given and rejects, meet the requirements into product storehouse to be cut, and according to the actual size requirement of original full-color pattern, cut packaging warehouse-in.
By technique scheme, the present invention at least has following advantages:
Outdoor scene full-color reflective film production technology to need the color of the full-color pattern made directly to implant when producing in color layers, then reflecting microbead is coated with, last external application face mask layer encapsulation, color is in facial mask, has more resistant of high or low temperature, resistance to acids and bases, salt fog resistance out of doors than common spray-drawing.And use the printing of polychrome punching block, closer to original look on color, quality is more bright-coloured.Simultaneously owing to adopting the pipelining printing of punching block, be applicable to mass production, greatly improve and manufacture efficiency, do not need to carry out manually single cutting, the making man-hour both reduced, again reduce the corner film cost of idleness in making.
The specific embodiment of the present invention is provided in detail by following examples and accompanying drawing thereof.
Accompanying drawing explanation
Fig. 1 is the process chart in step (1);
Fig. 2 is the process chart in step (2);
Fig. 3 is the process chart in step (3).
Detailed description of the invention
For further setting forth the present invention for the technological means reaching predetermined goal of the invention and take and effect, below in conjunction with accompanying drawing and preferred embodiment, to its detailed description of the invention proposed according to the present invention, structure, feature and effect thereof, be described in detail as follows.
A kind of outdoor scene full-color reflective film preparation method, comprises the following steps:
(1), reflecting layer makes
As shown in Figure 1, first in base membrane layer 1, pearl glue is planted in coating, sticks time implantation reflective membrane Special light reflecting microballon, then carry out vacuum aluminum-coated to the one side with reflecting microbead in the best of colloid; On another basement membrane 2, be coated with supporting layer simultaneously, after above technique completes, base membrane layer 1 peeled off, retain basement membrane 2 and supporting layer;
(2), face mask layer makes
As shown in Figure 2, remover is coated with to basement membrane 3, is then coated with facial mask; A set of four colour system drum punching blocks are gone out in advance according to design producing to be produced in batches, it punching block is the predetermined pattern of imprinting, be connected with reflective membrane multicolor overprint production machine, the pattern space of a whole page of printing is needed to carry out folded look printing according to four looks by certain, by superposing respectively the CMYK value decomposited, being combined into the full color needing to make, being made into color layers, finally be cured arrangement, complete the full-color making on basement membrane 3;
(3), embossing and finished product compound
As shown in Figure 3, the face mask layer made and reflecting layer are carried out compound, and carries out embossing according to pre-fabricated patterns, get the release liners of comparable size size simultaneously, pressure-sensitive adhesive coating, and carry out produced with combination, after this operation completes, basement membrane 3 is peeled off, finally carry out detection experiment according to the reflective membrane test item in GB GB18833, underproof product is given and rejects, meet the requirements into product storehouse to be cut, and according to the actual size requirement of original full-color pattern, cut packaging warehouse-in.
Outdoor scene full-color reflective film production technology to need the color of the full-color pattern made directly to implant when producing in color layers, then reflecting microbead is coated with, last external application face mask layer encapsulation, color is in facial mask, has more resistant of high or low temperature, resistance to acids and bases, salt fog resistance out of doors than common spray-drawing.And use the printing of polychrome punching block, closer to original look on color, quality is more bright-coloured.Simultaneously owing to adopting the pipelining printing of punching block, be applicable to mass production, greatly improve and manufacture efficiency, do not need to carry out manually single cutting, the making man-hour both reduced, again reduce the corner film cost of idleness in making.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, make a little change when the technology contents of above-mentioned announcement can be utilized or be modified to the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solution of the present invention, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (1)
1. an outdoor scene full-color reflective film preparation method, is characterized in that comprising the following steps:
(1), reflecting layer makes
First on base membrane layer 1, pearl glue is planted in coating, sticks time implantation reflective membrane Special light reflecting microballon, then carry out vacuum aluminum-coated to the one side with reflecting microbead in the best of colloid; On another basement membrane 2, be coated with supporting layer simultaneously, after above technique completes, base membrane layer 1 peeled off, retain basement membrane 2 and supporting layer;
(2), face mask layer makes
Remover is coated with to basement membrane 3, is then coated with facial mask; A set of four colour system drum punching blocks are gone out in advance according to design producing to be produced in batches, it punching block is the predetermined pattern of imprinting, be connected with reflective membrane multicolor overprint production machine, the pattern space of a whole page of printing is needed to carry out folded look printing according to four looks by certain, by superposing respectively the CMYK value decomposited, being combined into the full color needing to make, being made into color layers, finally be cured arrangement, complete the full-color making on basement membrane 3;
(3), embossing and finished product compound
The face mask layer made and reflecting layer are carried out compound, and carry out embossing according to pre-fabricated patterns, get the release liners of comparable size size, pressure-sensitive adhesive coating simultaneously, and carry out produced with combination, after this operation completes, basement membrane 3 is peeled off, finally carry out detection experiment according to the reflective membrane test item in GB GB18833, underproof product is given and rejects, meet the requirements into product storehouse to be cut, and according to the actual size requirement of original full-color pattern, cut packaging warehouse-in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210007275.9A CN102514298B (en) | 2012-01-11 | 2012-01-11 | Technology for manufacturing real-scene full-color reflective film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210007275.9A CN102514298B (en) | 2012-01-11 | 2012-01-11 | Technology for manufacturing real-scene full-color reflective film |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102514298A CN102514298A (en) | 2012-06-27 |
| CN102514298B true CN102514298B (en) | 2015-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210007275.9A Active CN102514298B (en) | 2012-01-11 | 2012-01-11 | Technology for manufacturing real-scene full-color reflective film |
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| Country | Link |
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| CN (1) | CN102514298B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2058500U (en) * | 1989-08-02 | 1990-06-20 | 中国科学院安徽光机所 | High-strength class backward reflective film |
| US4957335A (en) * | 1989-05-26 | 1990-09-18 | Minnesota Mining And Manufacturing Company | Microsphere-based retroreflective articles with enhanced retroreflective brightness |
| WO1996003285A1 (en) * | 1994-07-26 | 1996-02-08 | Minnesota Mining And Manufacturing Company | Retroreflective graphic articles and thermal transfer articles |
| US5962121A (en) * | 1996-12-12 | 1999-10-05 | 3M Innovative Properties Company | Retroreflective sheet comprising microspheres, the diameter and refractive index of which being specifically related to the refractive indices of layers directly in contact therewith |
| CN201749206U (en) * | 2010-07-19 | 2011-02-16 | 恩希爱(杭州)化工有限公司 | Orange closed-lens type back reflection sheet |
-
2012
- 2012-01-11 CN CN201210007275.9A patent/CN102514298B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4957335A (en) * | 1989-05-26 | 1990-09-18 | Minnesota Mining And Manufacturing Company | Microsphere-based retroreflective articles with enhanced retroreflective brightness |
| CN2058500U (en) * | 1989-08-02 | 1990-06-20 | 中国科学院安徽光机所 | High-strength class backward reflective film |
| WO1996003285A1 (en) * | 1994-07-26 | 1996-02-08 | Minnesota Mining And Manufacturing Company | Retroreflective graphic articles and thermal transfer articles |
| US5962121A (en) * | 1996-12-12 | 1999-10-05 | 3M Innovative Properties Company | Retroreflective sheet comprising microspheres, the diameter and refractive index of which being specifically related to the refractive indices of layers directly in contact therewith |
| CN201749206U (en) * | 2010-07-19 | 2011-02-16 | 恩希爱(杭州)化工有限公司 | Orange closed-lens type back reflection sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102514298A (en) | 2012-06-27 |
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Address after: Qinhuai Longpan Road District of Nanjing City, Jiangsu Province, No. 590 210001 Applicant after: NANJING SKY TRAFFIC SAFETY TECHNOLOGY Co.,Ltd. Address before: Qinhuai Longpan Road District of Nanjing City, Jiangsu Province, No. 590 210001 Applicant before: NANJING SKY TRAFFIC INDUSTRY Co.,Ltd. |
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Denomination of invention: Technology for manufacturing real-scene full-color reflective film Effective date of registration: 20160811 Granted publication date: 20150311 Pledgee: Jiangsu credit Company Limited by Guarantee Pledgor: NANJING SKY TRAFFIC SAFETY TECHNOLOGY Co.,Ltd. Registration number: 2016320000010 |
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Date of cancellation: 20190617 Granted publication date: 20150311 Pledgee: Jiangsu credit Company Limited by Guarantee Pledgor: NANJING SKY TRAFFIC SAFETY TECHNOLOGY Co.,Ltd. Registration number: 2016320000010 |
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Address after: Qinhuai Longpan Road District of Nanjing City, Jiangsu Province, No. 590 210001 Patentee after: Nanjing Saikang Traffic Safety Technology Co.,Ltd. Address before: Qinhuai Longpan Road District of Nanjing City, Jiangsu Province, No. 590 210001 Patentee before: NANJING SKY TRAFFIC SAFETY TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20231208 Address after: 239211 Shunshan North Street, Lai'an County, Chuzhou City, Anhui Province Patentee after: CHUZHOU SKY TRAFFIC SCIENCE & TECHNOLOGY Co.,Ltd. Address before: Qinhuai Longpan Road District of Nanjing City, Jiangsu Province, No. 590 210001 Patentee before: Nanjing Saikang Traffic Safety Technology Co.,Ltd. |