Back and forth, the application of plunge-cutting program on FANUC 0i Mate-MC
Technical field
The present invention relates to a kind of CNC processing technology, specifically relate to numerically control grinder FANUC 0i Mate-MC system program reach FANUC 0i Mate-MD fixing G72 the effect of program.Realize numerically control grinder FANUC 0i Mate-MC system back and forth, the grinding of incision integral type program.
Background technology
Grinding machine is the capital equipment of machine finishing, is that parts size precision and surface roughness are controlled in grinding, and the machining accuracy of machine components and working (machining) efficiency directly influence the product quality and the market competitiveness of manufacturer.Improving machining accuracy at present has two kinds of methods, and the one, realize high-precision grinding through the precision that improves grinding machine hardware, it is high to make the grinding machine cost, uneconomical; The 2nd, through the whole machining process process is carried out the analysis and modeling numerical control operating, realize high-precision grinding, both economical practicality.Modern; FANUC 0i Mate-MC system and FANUC 0i Mate-MD system are the numerically control grinder numerical control operating systems that is equipped with commonly used; FANUC 0i Mate-MD system is the more professional grinding numerical control operating of a later stage research and development system on FANUC 0i Mate-MC system-based, has increased reciprocal, crush grinding control fixedly grinding functions such as (G31, G72); And FANUC 0i Mate-MC system only possesses the simple programming function, can't realize G72 etc. the calling of fixed program.If think that programming is simple, modularization is called on this type of lathe, has the machine operation system that changes only; To need the very long maintenance and debugging time if change operating system, produce expensive system cost simultaneously.
Summary of the invention
The technical problem that the present invention will solve is:
1., to the programming problem that above-mentioned numerically control grinder adopts the grinding of FANUC 0i Mate-MC system to occur, the invention provides a cover can two-way incision adjustable+the reciprocal modularized program of grinding.This cover program; Substituted fixedly caller such as reciprocal crush grinding control instruction G31 in the FANUC 0i Mate-MD system, G72; Realized the expansion of numerically control grinder FANUC system programing function; When having satisfied the grinding of numerically control grinder employing FANUC 0i Mate-MC system, reciprocal, incision machining prgraming mode demand.
2., this cover program adopts common absolute value and increment size hybrid programming, the programming of additional module macroprogram variable is with original fixedly G code mixing establishment.Realize that embedded programming, operating personnel only need parametrization to write the Working position data, can accomplish reciprocal, the plunge-cutting processing of workpiece.
3., this kind CNC processing technology, given full play in the FANUC 0i Mate-MD system back and forth crush grinding control instruction G31, G72 function.Satisfy numerically control grinder when adopting FANUC 0i Mate-MC system, can realize the requirement of programming of reciprocal crush grinding processing.
The technical scheme that adopts is:
Back and forth, the application of plunge-cutting program on FANUC 0i Mate-MC, concrete operating process as follows:
(1) earlier workpiece is installed on the grinding machine positioning tube;
(2) in program, write the Working position data:
1. according to tool setting centering input workpiece and emery wheel X/Y/Z axial coordinate parameter;
2. according to workpiece drawing and workpiece flow input grinding parameter;
(3) the reciprocal plunge-cutting procedure of operation:
1. emery wheel arrives home fast from machine origin;
2. grinding feed to corase grind is decided the journey position, begins to carry out A-reciprocal crush grinding of B point, roughly grinds processing;
3. decide the journey position when corase grind and reach when slightly deciding journey amount quantitative value, roughly grind completion;
4. the quick rollback home of emery wheel return back to the crushing position again, carries out crushing;
5. emery wheel rest and reorganization end emery wheel arrives home fast;
6. the journey position is decided in grinding feed to fine grinding, begins to carry out A-reciprocal crush grinding of B point, carries out fine grinding processing;
7. decide the journey position when fine grinding and reach when carefully deciding the number of passes value, fine grinding is accomplished, the entering tarry matter;
8. when the tarry matter number of times was over, tarry matter was accomplished;
9. the quick rollback home of emery wheel returns to machine origin;
(4) procedure finishes, and the reciprocal crush grinding of workpiece machines.
The present invention programmes simply, and modularization is called, and need not change operating system, can two-way reciprocal crush grinding process, and has saved expensive replacing system cost and maintenance and debugging time.
Description of drawings
Fig. 1 is reciprocal crush grinding processing sketch map.
Fig. 2 is that emery wheel is made the reciprocal crush grinding sketch map of A-B point.
Fig. 3 is modularized program and parameter-definition picture.
The specific embodiment
With reference to Fig. 1-shown in Figure 3, concrete operating process as follows:
(1), earlier workpiece 2 is installed on the grinding machine positioning tube 1;
(2), in program, write the Working position data:
1., according to tool setting centering input workpiece 2 and emery wheel 3X/Y/Z axial coordinate parameter;
2., according to workpiece drawing and workpiece flow input grinding parameter;
(3), the reciprocal plunge-cutting procedure of operation:
1., emery wheel 3 arrives home 4 fast from machine origin 6;
2., the grinding feed to the corase grind decide the journey position, begin to carry out A-reciprocal crush grinding of B point, roughly grind processing;
3., when corase grind decide journey position quantity numerical value #510≤-0.02, the corase grind completion;
4., emery wheel 3 quick rollback homes 4, return back to crushing position 5 again, carry out emery wheel and rest and reorganize;
5., emery wheel 3 rest and reorganization end emery wheels arrive home 4 fast;
6., grinding feed to fine grinding decides the journey position, begins to carry out A-reciprocal crush grinding of B point, carries out fine grinding processing;
7., when journey position numerical value #14≤0 is decided in fine grinding, fine grinding is accomplished, and gets into tarry matter;
8., when tarry matter number of times #23=0, tarry matter is accomplished;
9., emery wheel 3 quick rollback homes 4, return to machine origin 6;
(4) procedure finishes, and the reciprocal crush grinding of workpiece machines.