Summary of the invention
The technical problem that the present invention will solve is to overcome the deficiency of prior art, provides a kind of and under low temperature environment, utilizes heat pump self heating fumigators operating ambient temperature, and then avoid influencing the heat pump washing-drying integral machine in heat pump operating efficiency and service life.
Another object of the present invention is to provide the drying mode of this heat pump washing-drying integral machine.
For solving the problems of the technologies described above; The present invention adopts the basic design of technical scheme to be: a kind of heat pump washing-drying integral machine; The drying air channel that comprises cylinder, heat pump module and connection cylinder and heat pump module; Comprise that also one can feed the hot blast of heat pump module generation to the auxiliary air channel of the low temperature of evaporator operation environment heating, and the hot blast of control heat pump module generation feeds the air channel switching mechanism in drying air channel and/or the auxiliary air channel of low temperature.
Described heat pump module comprise the bottom base, be integrated in the heat pump on the base and cooperate the loam cake that covers heat pump with base; The heat pump module is provided with by the heat pump air inlet dehumidifying heating wind path through wind deflector, evaporimeter, condenser, breeze fan to heat pump air outlet successively, the hot air circulation short-circuit structure that can heat for the evaporator operation environment that dehumidifying heating wind path and the auxiliary air channel of low temperature communicate and constitute.
Described drying air channel comprises air-out air channel that is communicated with cylinder air outlet and heat pump air inlet and the wind inlet channel that is communicated with heat pump air outlet and cylinder air inlet; The air channel switching mechanism is located at hot blast in drying air channel and the auxiliary shunt position, air channel of low temperature, the temperature sensor that the air channel switching mechanism comprises deep bead, controls the motor of deep bead rotational angle and detects heat pump module EAT or the evaporator refrigerant temperature is rotated with the control motor.
Be provided with equal wind structure between described heat pump air inlet and the evaporimeter, be respectively air intake direction between heat pump air inlet and the evaporimeter from top to bottom circular arc gradual transition to horizontal direction the air intake wind path and in the horizontal direction along the acclivitous wind deflector of the corresponding evaporimeter of air-flow direction.
The symmetrical center line angle of the gradual change part projection of the line of spot projection and air intake wind path is in ± 5 ° in the center of circle projection of said heat pump air inlet and the evaporimeter air intake initial surface.
Said air intake wind path gradual change part is faded to the height of the projected length of horizontal direction more than or equal to the above-below direction of 1/2nd times of gradual change parts by above-below direction.
The drying mode of heat pump washing-drying integral machine according to the invention; During the oven dry beginning; If the temperature that detects is lower than design temperature; Utilize self heat pump that hot blast is fed the operating ambient temperature that improves evaporimeter in the heat pump module through the auxiliary air channel of low temperature, this design temperature is to guarantee that the evaporimeter inner refrigerant evaporates and the temperature that frost does not take place fully; In the drying course; According to the temperature conditions that detects; Through controlling the air quantity size that air channel switching mechanism adjustment hot blast feeds auxiliary air channel of low temperature and drying air channel, wherein, the temperature of detection is meant the temperature of detection heat pump module air intake or the temperature of evaporator cold-producing medium.
In drying time section of setting and range of set temperature, the air quantity size that control gets into the auxiliary air channel of low temperature just is inversely proportional to the temperature that detects, and the air quantity size that control gets into the drying air channel just is directly proportional with the temperature that detects.
The control hot blast feeds the auxiliary air channel of low temperature and the drying air channel is divided into four kinds of states: the auxiliary air channel of air channel switching mechanism sealing low temperature, and hot blast only feeds the drying air channel; The air quantity that air channel switching mechanism control hot blast gets into the drying air channel is less than the air quantity that gets into the auxiliary air channel of low temperature; The air quantity that air channel switching mechanism control hot blast gets into the drying air channel is greater than the air quantity that gets into the auxiliary air channel of low temperature; Air channel switching mechanism sealing drying air channel, hot blast only feeds the auxiliary air channel of low temperature, and wherein the hot blast air quantity size that gets into drying air channel and the auxiliary air channel of low temperature simultaneously can be regulated according to the time of drying and the temperature of setting through the air channel switching mechanism.
The concrete steps of drying mode according to the invention are:
A, oven dry beginning, original state is the auxiliary air channel of sealing low temperature, the control hot blast feeds the drying air channel;
B, behind setting-up time t1, the temperature T of detection is during less than T0, T0 evaporates and the temperature that frost does not take place for guaranteeing the evaporimeter inner refrigerant fully, sealing drying air channel, the control hot blast feeds the auxiliary air channel of low temperature; The temperature T that detects is greater than T0, and then directly oven dry changes step g over to;
C, behind setting-up time t2, if when the temperature T that detects arrives T1, the air quantity that air channel switching mechanism control hot blast gets into the drying air channel is designated as i=1 less than the air quantity that gets into the auxiliary air channel of low temperature, gets into steps d; When if the temperature T that detects arrives T2, the air quantity that air channel switching mechanism control hot blast gets into the drying air channel is designated as i=2 greater than the air quantity that gets into the auxiliary air channel of low temperature, gets into step e; When if the temperature T that detects arrives T3, the auxiliary air channel of sealing low temperature, the control hot blast feeds the drying air channel, is designated as i=3, gets into step f, wherein T3>T2>T1>T0;
D, behind setting-up time t3, if the temperature that detects then changes step g over to greater than T0; If the temperature that detects is less than T0, then switching mechanism control in air channel reduces to get into the hot blast air quantity in the drying air channel, repeats above-mentioned action, greater than T0, changes step g up to the temperature that after repeatedly regulating, detects over to;
E, behind setting-up time t3, if the temperature that detects then changes step g over to greater than T1; If the temperature that detects is less than T1, then switching mechanism control in air channel reduces to get into the hot blast air quantity in the drying air channel, repeats above-mentioned action, greater than T1, changes step g up to the temperature that after repeatedly regulating, detects over to;
F, behind setting-up time t3, if the temperature that detects then changes step g over to greater than T2; If the temperature that detects is less than T2, then switching mechanism control in air channel reduces to get into the hot blast air quantity in the drying air channel, repeats above-mentioned action, greater than T2, changes step g up to the temperature that after repeatedly regulating, detects over to;
G, judge that the air channel switching mechanism is whether corresponding under the closed state of the auxiliary air channel of low temperature, if then get into step h when the temperature T that detects arrives T; If not, then get into step c;
Whether h, judgement oven dry finish, if then finish drying procedure; If not, repeating step h then.
The time and the temperature of above-mentioned setting are set according to different machine types, wherein, and behind setting-up time t2; Design temperature T1, T2, T3 relatively; Not only be confined to three C.Ts, also can be more than three, through repeated detection; The control hot blast feeds the auxiliary air channel of low temperature and the drying air channel is not limited to four kinds of states, also can be more than four.The mode that the control hot blast feeds the air channel is with above-mentioned identical.
The structure and the drying mode of heat pump washing-drying integral machine technical solution problem of the present invention only relate to the heat pump drying field, so said structure and drying mode also can be applied in the heat pump clothes-drying machine.
After adopting technique scheme, the present invention compared with prior art has following beneficial effect.
The air that the present invention utilizes the heat pump module to heat is out directly got back to the heat pump module through the auxiliary air channel of low temperature without the drying air channel under breeze fan drives; Overcome under low temperature environment the defective that because evaporimeter condenses frost causes reducing the operating efficiency of heat pump, and then prolonged the service life of heat pump; Has the air channel switching mechanism that in auxiliary air channel of low temperature and drying air channel, switches; The Control Circulation hot-air passes through above-mentioned two wind paths in varing proportions; Through drying mode of the present invention; Carry out the position adjustment through the temperature of temperature sensor perception entering evaporator air or the temperature control air channel switching mechanism of evaporator inlet cold-producing medium, accurately control the size that hot-air feeds two air channels, saved the working time.
Be described in further detail below in conjunction with the accompanying drawing specific embodiments of the invention.
The specific embodiment
Extremely shown in Figure 8 like Fig. 1; Heat pump washing-drying integral machine of the present invention; The drying air channel 3 that comprises cylinder 1, heat pump module 2 and connection cylinder 1 and heat pump module 2; Also comprise one be communicated with heat pump module 2 heat pump air outlet 4 and heat pump air inlet 5 with the auxiliary air channel 6 of the low temperature of heating fumigators working environment, and control heat pump air outlet 4 and drying air channel and/or the low temperature air channel switching mechanism of assisting air channel 6 to be communicated with.
As shown in Figure 2; Heat pump module 2 comprise the bottom base 20, be integrated in the heat pump on the base and cooperate the loam cake 21 that covers heat pump with base; Described heat pump mainly comprises compressor 22, condenser 23, throttling arrangement and evaporimeter 24; Above-mentioned heat pump is integrated in the confined space of loam cake 21, base 20 formation; Successively compressor 22, condenser 23, throttling arrangement, evaporimeter 24 are connected to form the circulatory system to compressor 22 again by the cold-producing medium circulating line; The heat pump module is provided with by heat pump air inlet 5 the dehumidifying heating wind path through wind deflector 25, evaporimeter 24, condenser 23, breeze fan 26 to heat pump air outlet 4 successively, the hot air circulation short-circuit structure that can heat for the evaporator operation environment that dehumidifying heating wind path and the auxiliary air channel 6 of low temperature communicate and constitute.
As shown in Figure 3; Described drying air channel 3 comprises the air-out air channel 31 and the wind inlet channel 32 that is communicated with heat pump air outlet 4 and cylinder air inlet 12 that is communicated with cylinder air outlet 11 and heat pump air inlet 5; The air channel switching mechanism is located at heat pump air outlet 4 and is communicated with the place with drying air channel 3, the auxiliary air channel 6 of low temperature, the temperature sensor that the air channel switching mechanism comprises deep bead 7, controls the motor 8 of deep bead 7 rotational angles and detects heat pump module EAT or the evaporator refrigerant temperature is rotated with the control motor.
The advancing hot blast one end and can be communicated with at arbitrary place of the auxiliary air channel 6 of low temperature of the present invention in the drying air channel between heat pump air outlet to the cylinder air inlet; The air channel switching mechanism is located at connection place; Be that hot blast is in drying air channel and the auxiliary shunt position, air channel of low temperature; For example hot blast one end that advances in the auxiliary air channel 6 of low temperature is communicated with at heat pump air outlet 4 places with drying air channel 3, or the connection at cylinder air inlet place, perhaps is communicated with in heat pump air outlet to cylinder air inlet middle; The position that hot blast one end is not limited to heat pump air inlet 5 yet that goes out in the auxiliary air channel 6 of low temperature is communicated with drying air channel 3; Can be located at the arbitrary place, drying air channel between heat pump air inlet to the cylinder air outlet, the position that preferably is arranged on heat pump air inlet 5 is communicated with drying air channel 3.For making air pass through the effect that can also reach the clothing preheating when low temperature is assisted the air channel; Go out hot blast one end and also can feed the heat pump module to the heating of evaporator operation environment as long as guaranteed hot blast in a certain position of cylinder air inlet to cylinder between the cylinder air outlet.
Embodiment of the invention control deep bead 7 rotates adjusting hot blast entering drying air channel 3 and is divided into one of four states with the auxiliary air channel 6 of low temperature: 1, deep bead 7 is with drying air channel complete closed, position A1; 2, deep bead 7 is in the position between drying air channel 3 and the auxiliary air channel 6 of low temperature, and drying air channel 3 air quantity are less than the auxiliary air channel of low temperature 6 air quantity, position A2; 3, deep bead 7 is in the position between drying air channel 3 and the auxiliary air channel 6 of low temperature, and drying air channel 3 air quantity are greater than the auxiliary air channel of low temperature 6 air quantity, position A3; 4, deep bead 7 is with the auxiliary air channel of low temperature complete closed, position A4 (consulting Fig. 3).
The one of four states of above-mentioned control only is a kind of optimal way, is not limited to four kinds, can be for more than four kinds, and state of a control is many more, and temperature control is accurate more.
Like Fig. 4 and shown in Figure 5, the present invention reduces noise better in order to cooperate above-mentioned mounting structure, on the wind path of heat pump inside modules, has also done to improve to make air intake balanced, avoids the unbalanced heat pump vibrations that cause of wind path, thereby reduces noise.The air intake wind path of heat pump module rushes at evaporimeter 24 by heat pump air inlet 5 first back from top to bottom circular arc gradual transition to horizontal directions; The deflector 25 of a plurality of change air-flow directions that different at different position and different is provided with about the from up to down corresponding evaporimeter of wind path horizontal direction; Wind deflector 25 incline directions are for being inclined upwardly along air-flow direction to guide on the wind direction with the bottom, and the wind path of above-mentioned equilibrium can avoid because the vibrating noise that inhomogeneous wind path brings.
As shown in Figure 4; Air intake wind path of the present invention is faded to the wind path of oval cross section by the circular cross-section wind path of heat pump air inlet 5; The sectional area gradual change increases, and air-flow direction fades to over against the horizontal direction in evaporimeter 24 fin gaps, and the oval cross section level is a major diameter.The symmetrical center line D angle b of gradual change part 9 projections of the line L of spot projection 0 ' and air intake wind path is in ± 5 ° in the center of circle projection 0 of said heat pump module inlet and the evaporimeter air intake initial surface.
As shown in Figure 5, the height A of air intake wind path gradual change part according to the invention is preferably more than 1/3rd times evaporimeter height H.Described gradual change part is preferably more than the height A that equals 1/2nd times of gradual change parts by the projected length B that above-below direction fades to horizontal direction.
Described in the equal wind structure of the present invention up and down between two adjacent baffles 25, between baffle upper plate and the air intake wind path upper wall and chin spoiler and the spacing between the air intake wind path lower wall are satisfied reduces from top to bottom or equate; Toward tilting, angle of inclination γ satisfies 0<γ<45 ° to the gradient of deflector along air-flow direction; The angle of upper and lower each deflector and horizontal direction strengthens from top to bottom.
Deflector 25 is three groups in the embodiment of the invention; Between two adjacent baffles 25, with the upper and lower wall of air intake wind path jointly with wind path by being divided into part 1, part 2, the 3rd part and the 4th part up and down, part 1 height H 1 up and down then; Part 2 is height H 2 up and down; Height H 4 about height H 3, the 4 parts satisfies H1 >=H2 >=H3 >=H4 about the 3rd part.Baffle upper plate and horizontal tilt angle are γ 1, and middle deflector and horizontal tilt angle are γ 2, and chin spoiler and horizontal tilt angle are γ 3; Satisfy γ 3>γ 2>γ 1; Preferred slanted angle γ 1 is 15 ° among the embodiment, and γ 2 is 20 °, and γ 3 is 25 ° (consulting Fig. 5).
During the oven dry beginning; When the temperature T that detects is lower than design temperature; Utilize the mode of self heat pump by the auxiliary air channel 6 of low temperature hot blast to be fed the operating ambient temperature that improves evaporimeter 24 in the heat pump module 2, this design temperature is to guarantee that evaporimeter 24 inner refrigerants evaporate and the temperature that frost does not take place fully; In the drying course; According to the temperature conditions that detects; Adjust the air quantity size that hot blast feeds auxiliary air channel 6 of low temperature and drying air channel 3 through control air channel switching mechanism, wherein, the temperature of detection is meant the temperature of detection heat pump module air intake or the temperature of evaporator cold-producing medium.
In drying time section of setting and range of set temperature, the air quantity size that control gets into the auxiliary air channel of low temperature just is inversely proportional to the temperature that detects, and the air quantity size that control gets into the drying air channel just is directly proportional with the temperature that detects.
The concrete steps of drying mode according to the invention are:
A, oven dry beginning, original state is the auxiliary air channel of sealing low temperature, the control hot blast feeds the drying air channel;
B, behind setting-up time t1, the temperature T of detection is during less than T0, T0 evaporates and the temperature that frost does not take place for guaranteeing the evaporimeter inner refrigerant fully, sealing drying air channel, the control hot blast feeds the auxiliary air channel of low temperature; The temperature T that detects is greater than T0, and then directly oven dry changes step g over to;
C, behind setting-up time t2, if when the temperature T that detects arrives T1, the air quantity that air channel switching mechanism control hot blast gets into the drying air channel is designated as i=1 less than the air quantity that gets into the auxiliary air channel of low temperature, gets into steps d; When if the temperature T that detects arrives T2, the air quantity that air channel switching mechanism control hot blast gets into the drying air channel is designated as i=2 greater than the air quantity that gets into the auxiliary air channel of low temperature, gets into step e; When if the temperature T that detects arrives T3, the auxiliary air channel of sealing low temperature, the control hot blast feeds the drying air channel, is designated as i=3, gets into step f, wherein T3>T2>T1>T0;
D, behind setting-up time t3, if the temperature that detects then changes step g over to greater than T0; If the temperature that detects is less than T0, then switching mechanism control in air channel reduces to get into the hot blast air quantity in the drying air channel, repeats above-mentioned action, greater than T0, changes step g up to the temperature that after repeatedly regulating, detects over to;
E, behind setting-up time t3, if the temperature that detects then changes step g over to greater than T1; If the temperature that detects is less than T1, then switching mechanism control in air channel reduces to get into the hot blast air quantity in the drying air channel, repeats above-mentioned action, greater than T1, changes step g up to the temperature that after repeatedly regulating, detects over to;
F, behind setting-up time t3, if the temperature that detects then changes step g over to greater than T2; If the temperature that detects is less than T2, then switching mechanism control in air channel reduces to get into the hot blast air quantity in the drying air channel, repeats above-mentioned action, greater than T2, changes step g up to the temperature that after repeatedly regulating, detects over to;
G, judge that the air channel switching mechanism is whether corresponding under the closed state of the auxiliary air channel of low temperature, if then get into step h when the temperature T that detects arrives T; If not, then get into step c;
Whether h, judgement oven dry finish, if then finish drying procedure; If not, repeating step h then.
The time and the temperature of above-mentioned setting are set according to different machine types, wherein, and behind setting-up time t2; Design temperature T1, T2, T3 relatively, if the control hot blast feeds the state in auxiliary air channel of low temperature and drying air channel more than four, the design temperature that then compares is not limited to three; But more than three, before T3, design temperature is relatively segmented, control according to aforesaid way for various states; Each design temperature relatively is corresponding with state, is designated as i=1,2,3 respectively ... N.
The hot air circulation path is specially following each current state; Deep bead 7 is with drying air channel 3 complete closed, and the circulating path of heating fumigators working environment oven dry wind is: breeze fan 26, heat pump air outlet 4, the auxiliary air channel 6 of low temperature, heat pump air inlet 5, evaporimeter 24, condenser 23, breeze fan 26 (consulting Fig. 6).Deep bead 7 is with the auxiliary air channel of low temperature 6 complete closed, and the circulating path of clothes dryer oven dry wind is: clothing, cylinder air outlet 11, line bits filter, air-out air channel 32, heat pump air inlet 5, evaporimeter 24, condenser 23, breeze fan 26 (consulting Fig. 8) in breeze fan 26, heat pump air outlet 4, wind inlet channel 31, cylinder air inlet 12, the cylinder.Deep bead 7 is in the position between the above two, can selectively adjust the ratio that circulating air gets into two air channels, and hot blast is simultaneously in two wind path circulations mobile (consulting Fig. 7).
The temperature control air channel switching mechanism work that the present invention detects through dual mode; Promptly detect the temperature of heat pump module air intake or the temperature of evaporator cold-producing medium; Following manner gets final product if use the temperature of evaporator cold-producing medium then directly to replace for detecting the temperature of heat pump module air intake.
Like Fig. 3 and shown in Figure 9, the oven dry beginning, deep bead 7 original states are with the auxiliary air channel of low temperature complete closed; Position A4, elapsed time t1 are 100s, when the air themperature T of temperature sensor perception entering evaporimeter is lower than T0; T0 guarantees that the evaporimeter inner refrigerant evaporates and the temperature that frost does not take place fully; Motor 8 actions, deep bead 7 is with wind inlet channel 31 inlet sealings, position A1.The oven dry air is directly got back to the heat pump module through the auxiliary air channel of low temperature.Because hot blast do not pass through the heat exchange of wet clothes, directly get into the heat pump module, the short circuit in this path similar circuit, the air heating that circulates at short notice, temperature rising.And circulating air does not get into cylinder and carries out heat exchange with inner clothing, does not have aqueous vapor to get back to the heat pump module with air, in the minimum stage of start vaporizer device evaporating temperature, and the evaporimeter frost that can not condense.
Behind the elapsed time t2, t2 generally is set at 3~5min, is preferably 3min, is divided into following three kinds of situation:
1, when the temperature T of temperature sensor perceive heat pump module air intake reaches T1, T1>T0, deep bead 7 clockwise rotates angle [alpha] 1, and in-position A2 is designated as i=1, and the part air begins to get into cylinder along the oven dry air channel, and clothing is carried out heating, drying.Because clothing also was not heated in the incipient stage in the cylinder, most of transfer of heat had been given clothing when the oven dry air went out tin, and self temperature reduces.The setting of A2 makes most of air quantity still get back to the heat pump module along the auxiliary air channel of low temperature, and two strands of air mix at heat pump module inlet place, and the EAT of maintaining heat pump module is greater than T0, and evaporimeter does not have back liquid frosting phenomenon.If behind the elapsed time t3, t3 is 30s, if the temperature T of temperature sensor perception air intake is less than T0; Deep bead 7 rotates counterclockwise angle beta, and the angle of β for setting is between 1 °~10 °; Be preferably between 3 °~5 °, the angle of adjusting is more little, controls accurate more; But the working time is also many, reduces to get into the air capacity in the cylinder, up to the temperature T that detects heat pump module air intake greater than T0.
2, when the temperature T of temperature sensor perceive heat pump module air intake reaches T2, T2>T1, the interior clothing bulk temperature of cylinder this moment rises, and a temperature that goes out of cylinder rises, and the heat pump load increases.Deep bead 7 clockwise rotates angle [alpha] 2, and in-position A3 is designated as i=2.The setting of A3 makes the fraction air quantity still get back to the heat pump module along low temperature auxiliary route air channel, and most of air quantity is heats laundry in the oven dry circulation.Two strands of air mix at heat pump module inlet place, and the EAT of maintaining heat pump module is greater than T1.If behind the elapsed time t3, t3 is 30s, if the temperature T of temperature sensor perception air intake less than T1, deep bead 7 rotates counterclockwise angle beta, reduces to get into the air capacity in the cylinder, up to the temperature T that detects heat pump module air intake greater than T1.
3, when the temperature T of temperature sensor perceive heat pump module air intake reaches T3; T3>T2, the interior clothing of cylinder this moment reaches higher relatively degree, and the air themperature of cylinder air outlet is also greater than T0; Deep bead 7 structures clockwise rotate angle [alpha] 3 to the position A4; Be designated as i=3, the auxiliary air channel of low temperature is closed fully, all air quantity in the oven dry circulation to the clothing heating, drying.If behind the elapsed time t3, t3 is 30s, if the temperature T of temperature sensor perception air intake less than T2, deep bead 7 rotates counterclockwise angle beta, reduces to get into the air capacity in the cylinder, up to the temperature T that detects heat pump module air intake greater than T2.
Judge whether deep bead 7 is in the A4 position,, finish to drying procedure if then the holding position does not change.If deep bead 7 is not in the A4 position, then adjust deep bead 7 to being in the A4 position, behind the elapsed time t3; T3 is 30s; Relatively whether the temperature T of air intake greater than T2, if T less than T2, deep bead 7 rotates counterclockwise angle beta; Reduce to get into the air capacity in the cylinder, make the evaporator inlet air themperature greater than T2.After passing through above-mentioned time t2 and above-mentioned steps again, do action is in the A4 position up to deep bead, and the temperature T of temperature sensor perceive heat pump module air intake is greater than T2, keeps deep bead 7 positions not change, and finishes to drying procedure.
The time t1 of above-mentioned setting, t2, t3 and temperature T 1, T2, T3 set according to different machine types; Each type is set also different according to material, weight and the existing various factors that influences drying efficiency of each drying clothes, the size of rotational angle α 1, α 2, α 2 and β is set and equally also changed.
Above-mentioned drying control mode is not that design of the present invention and scope are limited; Under the prerequisite that does not break away from design philosophy of the present invention; The various changes and modifications that the professional and technical personnel makes technical scheme of the present invention in this area all belong to protection scope of the present invention.