CN102500584B - Top-installed type automatic photogravure roller cleaning machine - Google Patents
Top-installed type automatic photogravure roller cleaning machine Download PDFInfo
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- CN102500584B CN102500584B CN 201110391182 CN201110391182A CN102500584B CN 102500584 B CN102500584 B CN 102500584B CN 201110391182 CN201110391182 CN 201110391182 CN 201110391182 A CN201110391182 A CN 201110391182A CN 102500584 B CN102500584 B CN 102500584B
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- cleaning device
- push rod
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- 238000004140 cleaning Methods 0.000 title claims abstract description 74
- 230000005540 biological transmission Effects 0.000 claims abstract description 84
- 238000001035 drying Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 61
- 230000007246 mechanism Effects 0.000 claims description 34
- 230000003028 elevating effect Effects 0.000 claims description 23
- 238000007602 hot air drying Methods 0.000 claims description 20
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 17
- 238000010926 purge Methods 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 13
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 7
- 210000002421 cell wall Anatomy 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007639 printing Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 5
- 238000012946 outsourcing Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012465 retentate Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
The invention relates to equipment for automatically cleaning and drying a photogravure roller after printing. The technical problem to be solved is that the provided automatic cleaning machine is capable of rapidly cleaning and drying the photogravure roller and has the characteristics of high automation degree, convenience for use and environment friendlessness. The technical scheme provided bythe invention is as follows: the top-installed type automatic photogravure roller cleaning machine is characterized by comprising a box body type machine frame, a photogravure roller cleaning system,a water-saving circulation system, a photogravure roller transmission system and a host machine, wherein the box body type machine frame is provided with an empty cavity; the photogravure roller cleaning system is installed in the empty cavity; the photogravure roller transmission system is installed on the machine frame; the host machine is used for controlling the photogravure roller cleaning system, the photogravure roller transmission system and the water-saving circulation system; and the empty cavity is upwardly opened.
Description
Technical field
The present invention relates to a kind of corollary equipment of intaglio press, be specifically related to a kind of gravure roll after the printing be cleaned and dry equipment automatically.
Background technology
The surface of facing paper has exquisite patterns such as wood grain, cartoon line, bag through after printing, and can be used as the surface decoration material of wood-based plate, has been widely used in fields such as decorative craft, upholstery, office appliance, consolidated floor, door and window industry at present.
Intaglio press is common facing paper printing equipment, during printing, the full space of a whole page inking of gravure roll, strike off with the printing ink of doctor with blank parts on the space of a whole page, the printing ink that depression stays is the picture and text part, crosses paper then, is impressed by the back side of impression rubber roll at paper, the printing ink of negative area is directly transferred on the paper, finally by the collection part printed matter is batched rolling.
Usually, every intaglio press is equipped with at least three colour cells, and each colour cell is equipped with a gravure roll, and after finishing printing work, gravure roll must cleanly through cleaning, dry just can be deposited keeping and maintenance afterwards at every turn.Can only in printing machine, clean gravure roll at present, because the complex structure of intaglio press, the parts of gravure roll periphery are more, cleaning is got up very inconvenient, and production time, waste water resource and the cleaning fluid of printing machine have been taken, also pollute the environment, operating efficiency also has much room for improvement.
Summary of the invention
The objective of the invention is to overcome the problems referred to above that exist in the background technology, a kind of gravure roll automatic rinser is provided, this automatic rinser should be able to be rapidly cleans gravure roll and dry, and has the characteristics of automaticity height, easy to use, environmental protection.
The present invention proposes following technical scheme:
Roof-mounted gravure roll automatic rinser, it is characterized in that: described automatic rinser comprises a box-type frame that is shaped on cavity, be installed in gravure roll purging system, the circulatory system of economizing on water in the described cavity, be installed in the gravure roll transfer system on the described frame, and the main frame of controlling described gravure roll purging system, gravure roll transfer system and the water saving circulatory system, described cavity is uncovered up;
Described version roller transfer system comprises two chain-wheel mechanisms that are arranged on described frame front side and rear side, each chain-wheel mechanism comprises two sprocket wheels being separately positioned on the frame left and right sides and around the chain belt of described arrangement of cavities, the chain belt of frame front side is provided with several main transmission positioning fixtures, the chain belt of frame rear side is provided with the secondary positioning fixture that equates with main transmission positioning fixture quantity, described main transmission positioning fixture is driven by version roller transmission mechanism, and described chain-wheel mechanism is driven by sprocket motors;
Described gravure roll purging system comprises elementary cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device from right to left in regular turn; Above-mentioned four devices include a uncovered water receiving tank up, the groove that offers respectively on the cell wall of both sides before and after each water receiving tank, and the bottom of water receiving tank offers discharge outlet; Wherein, at least one spray header and at least one cleaning brush roll all are installed in the water receiving tank of described elementary cleaning device and secondary cleaning device; At least one ultrasonic transducer is installed in the water receiving tank of described ultrasonic cleaning equipment, and described ultrasonic transducer is connected with described main frame and its acoustic irradiation is directed upwardly; The water receiving tank top of described hot-air drying device is provided with blowing hot-air mechanism; Described frame is provided with at least one and drives the described elementary water receiving tank elevating mechanism that cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device move up and down that connects;
The described water saving circulatory system comprises four effluent filters that are separately positioned on described elementary cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device below, and with a water tank with strainer, described four effluent filters insert described water tank with strainer by pipeline, and described water tank with strainer disposes a spray that described spray header is supplied water and scrubs pump.
Described main transmission positioning fixture comprises the main folder tool cover that is fixed on the chain belt of frame front side, is installed in transmission push rod in the described anchor clamps cover by bearing, fixedly there is the transmission top rear end of described transmission push rod, the front end of transmission push rod holds out against cylinder and is connected with one by bearing, transmission is carried out by gear and described version roller transmission mechanism in the middle part of transmission push rod, the described cylinder that holds out against is by described host computer control, and sliding bottom is fixedly arranged at the bottom of described main folder tool cover.
Described secondary positioning fixture comprises that one is fixed on sub-folder tool cover on the frame rear side chain belt, is installed in the secondary push rod in the described sub-folder tool cover, the front end of described secondary push rod is equipped with a secondary top by bearing, the rear end of secondary push rod is by the hand wheel type adjusting rod that has been threaded, the middle part of secondary push rod is shaped on the keyway that stretches along its axis, is shaped on the key that embeds this keyway in the described sub-folder tool cover and rotates to prevent described secondary push rod; The bottom of described sub-folder tool cover is shaped on sliding shoe.
The front side of described frame and rear side respectively are provided with two along the guide rail of left and right directions horizontal stretching, wherein two of rear side guide rails embed with the sliding shoe of described sub-folder tool cover and cooperate, two guide rails of front side embed with the sliding bottom of main transmission positioning fixture and cooperate, wherein, two guide rails of frame front side are about the axial connecting line symmetric arrangement of two sprocket wheels in front side, and the arrangement of two guide rails of frame rear side is identical with front side rail.
Described version roller transmission mechanism comprises a version roller driving motor that is arranged on the preceding side frame of elementary cleaning device, this edition roller driving motor rotates by the transmission push rod that a gear clutch drives elementary cleaning device front side, and, the rotating shaft of this gear clutch drives a version roller power transmission shaft along the left and right directions horizontal stretching by helical gear and rotates, this edition roller power transmission shaft drives described ultrasonic cleaning equipment respectively by helical gear and gear clutch, the transmission push rod of secondary cleaning device and hot-air drying device rear side rotates, and described version roller driving motor is by described host computer control.
Described water receiving tank elevating mechanism comprises that two elevating screws that vertically are arranged in frame front side and rear side respectively, one are along the horizontally disposed Synchronous Transmission axle of fore-and-aft direction, described Synchronous Transmission axle disposes the tank lifting motor, transmission is carried out by worm-and-wheel gear and described elevating screw respectively in the front-end and back-end of this Synchronous Transmission axle, be provided with a nut sleeve on the every elevating screw, described nut sleeve is connected with water receiving tank in the described gravure roll purging system, and described tank lifting motor is by described host computer control.
Described blowing hot-air mechanism comprises the drying air fan that is communicated with in regular turn, induced duct and be installed in electrical heating case on the induced duct, described induced duct is provided with that telescopic lifting is soft to be connect, one side of induced duct is provided with vertical fixedly keeping a foothold of arranging, the top that should fixedly keep a foothold is provided with an induced duct lifting motor, this induced duct lifting motor drives an induced duct elevating screw of vertically arranging, a swivel nut is installed on the described induced duct elevating screw, this swivel nut is connected to drive the induced duct lifting with the soft induced duct that connects side of described lifting, and described induced duct lifting motor is by described host computer control.
The top of described elementary cleaning device, secondary cleaning device respectively is provided with a laser diameter measuring instrument, and described laser diameter measuring instrument is by described host computer control.
Operation principle of the present invention is: gravure roll adopts the special edition roller car to be transported to the cleaning machine two ends, and the top of main transmission positioning fixture and secondary positioning fixture holds out against an edition roller together, connects wheel afterwards and rotates the drive gravure roll to left movement, carries out following cleaning process in regular turn:
A, elementary cleaning process: gravure roll is behind sizing, main frame is controlled the work of water receiving tank elevating mechanism according to calibrating the result, the water receiving tank of elementary cleaning device is risen to proper height, the spray header water spray, the cleaning brush roll is rotated, the host computer control gear clutch closes simultaneously, and version roller driving motor drives gravure roll by the transmission push rod and rotates, and a large amount of remaining printing ink in the gravure roll are washed away totally;
B, ultrasonic wave cleaning process: after previous cleaning finished, gravure roll entered ultrasonic wave and cleans, and ultrasonic transducer sends ultrasonic wave in water, and the retentate of gravure roll is again with sound wave mode shake in shrinkage pool (gravure roll can be rotated this process);
C, secondary cleaning process: after the ultrasonic wave cleaning process was finished, gravure roll entered secondary cleaning device, and this process is identical with elementary cleaning process, and foreign matter and corrosive composition that may exist thoroughly clean up;
D, hot-air drying process: gravure roll can be with moisture through secondary cleaning process rear surface, enter hot-air drying device after, the blowing hot-air pipe blows out hot blast, and gravure roll is dried up, and cleans and finishes;
Then gravure roll goes out machine: after gravure roll is come out from hot-air drying device, move on the sprocket wheel on the frame left side, manually hold gravure roll with version roller car, the positioning fixture of host computer control main transmission is afterwards decontroled, and gravure roll proposes, and whole process is washed version and finished.
The present invention can adopt washing and liquid to wash dual mode: being printed thing during washing is environment-friendly type aqueous printing ink, and being printed thing when liquid is washed is oil-based solvent class printing ink.
The invention has the beneficial effects as follows: the present version work of washing all is that the band machine cleans in printing machine, to use the leather hose bath by three operating personnel, use scrubbing brush to scrub simultaneously, clean with the towel mode of smearing then, the most important thing is that printing machine master motor turns round always, so operating personnel need fast speeds, prouctiveness is low, power consumption is big, and the labour intensity height.
And behind employing the present invention, all cleaning process is all finished by the host computer control cleaning machine, operating personnel only need operate an edition roller car and carry out adjustment of the printing plate and unload the version operation, the automaticity height, and a common people can finish, high efficiency, greatly reduce labor intensity of operating personnel, it is also low to consume energy, in addition the conserve water resource, therefore have vast market prospect, but large tracts of land is promoted the use of.
Description of drawings
Fig. 1 is the use view of master's apparent direction of the present invention.
Fig. 2 is the use view of the present invention left side apparent direction.
Fig. 3 is the use view that the present invention overlooks direction.
Fig. 4 is the enlarged diagram of A portion among Fig. 2.
Fig. 5 is the enlarged diagram of B portion among Fig. 2.
Fig. 6 is the enlarged diagram of C portion among Fig. 4.
Fig. 7 is the enlarged diagram of D portion among Fig. 2.
Fig. 8 is the enlarged diagram of E portion among Fig. 2.
The specific embodiment
Below by Figure of description, technical scheme of the present invention is described further.
As shown in the figure, roof-mounted gravure roll automatic rinser, comprise a box-type frame 12 that is shaped on cavity, be installed in gravure roll purging system in the described cavity, with the supporting water saving circulatory system of described gravure roll purging system, be installed in the gravure roll transfer system on the described frame, and the main frame 13 of controlling described gravure roll purging system, gravure roll transfer system and the water saving circulatory system.
Described box-type frame openings is (direction is with reference to figure 1) up, and the cavity bottom of described box-type frame is specifically determined according to the specification conditions of gravure roll apart from ground 30-60cm().
Described version roller transfer system comprises two chain-wheel mechanisms (direction is with reference to figure 1) that are arranged on described frame front side and rear side, each chain-wheel mechanism comprises two sprocket wheels 1 being separately positioned on the frame left and right sides and is generally enclosed ring-type around the chain belt 2(chain belt of described arrangement of cavities), the chain belt of frame front side is provided with several main transmission positioning fixtures, and the chain belt of frame rear side is provided with the secondary positioning fixture that equates with main transmission positioning fixture quantity.Described secondary positioning fixture clamps gravure roll 4(for clearly expressing the structure of main transmission positioning fixture and secondary positioning fixture with the main transmission positioning fixture, both are releasing orientation among Fig. 2), described chain-wheel mechanism drives (among the figure by sprocket motors 17, two sprocket wheels on frame right side are installed in the same rotating shaft, are driven by sprocket motors then).Simultaneously, described main transmission positioning fixture is driven by version roller transmission mechanism, after namely gravure roll is held, can also can rotate under the driving of version roller transmission mechanism simultaneously with chain belt to left movement, is beneficial to the cleaning of edition roller.
Described main transmission positioning fixture comprises the main folder tool cover 23 that is fixed on the chain belt of frame front side, be installed in the interior conventional mounting means of transmission push rod 39(of described anchor clamps cover by bearing, do not describe in detail), fixedly there is transmission top 22 rear end of described transmission push rod, the front end of transmission push rod holds out against cylinder 25 and is connected (conventional mounting means with one by bearing, do not describe in detail), the middle part of transmission push rod is carried out transmission by gear 39-1 and described version roller transmission mechanism and (is shaped on the keyway of horizontal stretching on the transmission push rod, this gear embeds in the caulking groove by a key 38 and rotates to drive the transmission push rod, conventional connected mode), the described cylinder that holds out against is by described host computer control, and sliding bottom 23-1 is fixedly arranged at the bottom of described main folder tool cover.When version roller transmission mechanism drives the rotation of transmission push rod, hold out against cylinder along with rotating together; But when holding out against cylinder when flexible, because the position-limiting action of key is arranged, the transmission push rod can only be elastic in the horizontal direction, thereby hold out against or unclamp gravure roll.
Described secondary positioning fixture comprises a sub-folder tool cover 19 that is fixed on the frame rear side chain belt, the secondary push rod 37(that is installed in the described sub-folder tool cover can install by conventional linear bearing or axle sleeve, make secondary push rod can before and after horizontal slip), the front end of described secondary push rod is equipped with a conventional mounting means of secondary top 20(by bearing, do not describe in detail), the rear end of secondary push rod is installed in the sub-folder tool by this hand wheel type adjusting rod of hand wheel type adjusting rod 18(that has been threaded and puts), the middle part of secondary push rod is shaped on the keyway that stretches along its axis, is shaped on the key that embeds this keyway in the described sub-folder tool cover and rotates to prevent described secondary push rod; The bottom of described sub-folder tool cover is shaped on sliding shoe 19-1.Secondary positioning fixture is the anchor clamps of passive type, the secondary centre bore that holds out against gravure roll during use, and when the main transmission positioning fixture drove gravure roll and rotates, secondary top can be along with rotating together, but secondary push rod can not rotate owing to the position-limiting action that key is arranged; When shaking handwheel, secondary push rod can be elastic in the horizontal direction, thereby hold out against gravure roll with the transmission push rod of main transmission positioning fixture.
Because chain belt can not bear bigger gravity, therefore among the present invention, the front side of described frame and rear side respectively are provided with two along the guide rail 14 of left and right directions horizontal stretching, when bearing gravure roll gravity, also can play a guide effect, prevent the gravure roll shake.Wherein, two guide rails of rear side embed with the sliding shoe of described sub-folder tool cover and cooperate (conventional structure, movable block can horizontally slip in guide rail), two guide rails of front side embed with the sliding bottom of main transmission positioning fixture and cooperate (structure and aforementioned movable block are similar), wherein, two guide rails of frame front side are about the axial connecting line symmetric arrangement of two sprocket wheels in front side, and the arrangement of two guide rails of frame rear side is identical with front side rail.Usually, when motion, the main transmission positioning fixture of the same gravure roll of clamping and the bottom of secondary positioning fixture are slipped in the guide rail simultaneously, guarantee the stable of gravure roll motion.
Described version roller transmission mechanism comprises a version roller driving motor 36 that is arranged on the preceding side frame of elementary cleaning device, this edition roller driving motor rotates (conventional structure by the transmission push rod that a gear clutch 32 drives elementary cleaning device front side, do not describe in detail), and, the rotating shaft of this gear clutch drives a version roller power transmission shaft 16 along the left and right directions horizontal stretching by helical gear 40 and rotates, this edition roller power transmission shaft drives described ultrasonic cleaning equipment respectively by helical gear and gear clutch, the transmission push rod of secondary cleaning device and hot-air drying device rear side rotates, and described version roller driving motor is by described host computer control.
Described gravure roll purging system comprises elementary cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device from right to left in regular turn; Above-mentioned four devices include a uncovered water receiving tank 9 up, the groove 9-1 that offers respectively on the cell wall of both sides before and after each water receiving tank, and the bottom of water receiving tank offers discharge outlet 9-2; Wherein, at least one spray header 11 and at least one cleaning brush roll 10(conventional components all are installed, by driven by motor in the water receiving tank of described elementary cleaning device and secondary cleaning device); At least one this ultrasonic transducer of ultrasonic transducer 10-1(is installed in the water receiving tank of described ultrasonic cleaning equipment disposes supersonic generator, conventional components, buyable obtains), described supersonic generator is connected with described main frame and its acoustic irradiation is directed upwardly; The water receiving tank top of described hot-air drying device is provided with blowing hot-air mechanism; Described frame is provided with at least one and drives the described elementary water receiving tank elevating mechanism that cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device move up and down that connects.
The described water saving circulatory system comprises four effluent filter 8(conventional equipments that are separately positioned on described elementary cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device below, can outsourcing obtain), and with a water tank with strainer 30(conventional equipment, can outsourcing obtain), described four effluent filters insert described water tank with strainer by pipeline, and described water tank with strainer disposes a spray that described spray header is supplied water and scrubs pump 29.The sewage that produces in the cleaning process enters water tank with strainer after filtering through effluent filter, after once filtering again, is scrubbed to be pumped in the spray header by spray the version roller is cleaned, and so forms circulation with the conserve water resource.
Described water receiving tank elevating mechanism comprises that two elevating screws 34 that vertically are arranged in frame front side and rear side respectively, one are along the horizontally disposed Synchronous Transmission axle 35 of fore-and-aft direction, described Synchronous Transmission axle disposes tank lifting motor 33, transmission is carried out by worm-and-wheel gear and described elevating screw respectively in the front-end and back-end of this Synchronous Transmission axle, be provided with a nut sleeve 34-1 on the every elevating screw, described nut sleeve is connected with water receiving tank in the described gravure roll purging system, and described tank lifting motor is by described host computer control.Among the present invention, the water receiving tank of elementary cleaning device and ultrasonic cleaning equipment is fixed together, the water receiving tank of secondary cleaning device and hot-air drying device is fixed together, therefore the present invention is provided with two water receiving tank elevating mechanisms, a water receiving tank that is used for driving described elementary cleaning device and ultrasonic cleaning equipment, another is used for driving the water receiving tank of secondary cleaning device and hot-air drying device.
Described blowing hot-air mechanism comprises the drying air fan 31 that is communicated with in regular turn, induced duct 24(generally adopts hard tubing) and be installed in electrical heating case 21 on the induced duct, described induced duct is provided with that telescopic lifting is soft to connect 28, one side of induced duct be provided with one vertically arrange fixedly keep a foothold 27, the top that should fixedly keep a foothold is provided with an induced duct lifting motor 26, this induced duct lifting motor drives an induced duct elevating screw 26-1 who vertically arranges, a swivel nut 26-2 is installed on the described induced duct elevating screw, this swivel nut is connected to drive the induced duct lifting with the soft induced duct that connects side of described lifting, and described induced duct lifting motor is by described host computer control.
The top of described elementary cleaning device, secondary cleaning device respectively is provided with a laser diameter measuring instrument 5, and described laser diameter measuring instrument is by described host computer control.Main frame is adjusted the lifting height of the water receiving tank in the gravure roll purging system according to the measurement result of laser diameter measuring instrument.Usually, when caliper collected edition roller diameter signal, sprocket motors stopped operating, and the gravure roll purging system can carry out above-mentioned cleaning (can set scavenging period according to actual conditions), and described laser diameter measuring instrument can obtain in outsourcing.
Among the present invention, all motors can obtain in outsourcing, and described main frame can obtain in outsourcing, and its control software is write (also complete console of buyable substitutes, and specifically determines according to actual conditions) by ordinary procedure person.In addition, the structure of the chain belt described in the present invention and common chain belt are similar, and operation principle is also similar, can select the chain belt of different sizes, intensity according to the specification of version roller for use, do not give unnecessary details one by one at this.
Claims (7)
1. roof-mounted gravure roll automatic rinser, it is characterized in that: described automatic rinser comprises a box-type frame (12) that is shaped on cavity, be installed in gravure roll purging system, the circulatory system of economizing on water in the described cavity, be installed in the gravure roll transfer system on the described frame, and the main frame (13) of controlling described gravure roll purging system, gravure roll transfer system and the water saving circulatory system, described cavity is uncovered up;
Described gravure roll transfer system comprises two chain-wheel mechanisms that are arranged on described frame front side and rear side, each chain-wheel mechanism comprises two sprocket wheels (1) of being separately positioned on the frame left and right sides and around the chain belt (2) of described arrangement of cavities, the chain belt of frame front side is provided with several main transmission positioning fixtures, the chain belt of frame rear side is provided with the secondary positioning fixture that equates with main transmission positioning fixture quantity, described main transmission positioning fixture is driven by the gravure roll transmission mechanism, and described chain-wheel mechanism is driven by sprocket motors (17);
Described gravure roll purging system comprises elementary cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device from right to left in regular turn; Above-mentioned four devices include a uncovered water receiving tank (9) up, offer groove (9-1) respectively on the cell wall of both sides before and after each water receiving tank, and the bottom of water receiving tank offers discharge outlet (9-2); Wherein, at least one spray header (11) and at least one cleaning brush roll (10) all are installed in the water receiving tank of described elementary cleaning device and secondary cleaning device; At least one ultrasonic transducer (10-1) is installed in the water receiving tank of described ultrasonic cleaning equipment, and described ultrasonic transducer is connected with described main frame and its acoustic irradiation is directed upwardly; The water receiving tank top of described hot-air drying device is provided with blowing hot-air mechanism; Described frame is provided with at least one and drives the water receiving tank elevating mechanism that described elementary cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device move up and down;
The described water saving circulatory system comprises four effluent filters (8) that are separately positioned on described elementary cleaning device, ultrasonic cleaning equipment, secondary cleaning device and hot-air drying device below, an and water tank with strainer (30), described four effluent filters insert described water tank with strainer by pipeline, and described water tank with strainer disposes a spray that described spray header is supplied water and scrubs pump (29);
Described main transmission positioning fixture comprises the main folder tool cover (23) that is fixed on the chain belt of frame front side, is installed in transmission push rod (39) in the described anchor clamps cover by bearing, fixedly there is transmission top (22) rear end of described transmission push rod, the front end of transmission push rod holds out against cylinder (25) and is connected with one by bearing, transmission is carried out by gear (39-1) and described gravure roll transmission mechanism in the middle part of transmission push rod, the described cylinder that holds out against is by described host computer control, and sliding bottom (23-1) is fixedly arranged at the bottom of described main folder tool cover.
2. roof-mounted gravure roll automatic rinser according to claim 1, it is characterized in that: described secondary positioning fixture comprises that one is fixed on sub-folder tool cover (19) on the frame rear side chain belt, is installed in the secondary push rod (37) in the described sub-folder tool cover, the front end of described secondary push rod is equipped with a secondary top (20) by bearing, the rear end of secondary push rod is by the hand wheel type adjusting rod (18) that has been threaded, the middle part of secondary push rod is shaped on the keyway that stretches along its axis, is shaped on the key (38) that embeds this keyway in the described sub-folder tool cover and rotates to prevent described secondary push rod; The bottom of described sub-folder tool cover is shaped on sliding shoe.
3. roof-mounted gravure roll automatic rinser according to claim 2, it is characterized in that: the front side of described frame and rear side respectively are provided with two guide rails along the left and right directions horizontal stretching (14), wherein two of rear side guide rails embed with the sliding shoe of described sub-folder tool cover and cooperate, two guide rails of front side embed with the sliding bottom of main transmission positioning fixture and cooperate, wherein, two guide rails of frame front side are about the axial connecting line symmetric arrangement of two sprocket wheels in front side, and the arrangement of two guide rails of frame rear side is identical with front side rail.
4. roof-mounted gravure roll automatic rinser according to claim 3, it is characterized in that: described gravure roll transmission mechanism comprises a gravure roll driving motor (36) that is arranged on the preceding side frame of elementary cleaning device, this gravure roll driving motor rotates by the transmission push rod that a gear clutch (32) drives elementary cleaning device front side, and, the rotating shaft of this gear clutch drives a gravure roll power transmission shaft (16) along the left and right directions horizontal stretching by helical gear (40) and rotates, this gravure roll power transmission shaft drives described ultrasonic cleaning equipment respectively by helical gear and gear clutch, the transmission push rod of secondary cleaning device and hot-air drying device rear side rotates, and described gravure roll driving motor is by described host computer control.
5. roof-mounted gravure roll automatic rinser according to claim 4, it is characterized in that: described water receiving tank elevating mechanism comprises two elevating screws (34) that vertically are arranged in frame front side and rear side respectively, one along the horizontally disposed Synchronous Transmission axle (35) of fore-and-aft direction, described Synchronous Transmission axle disposes tank lifting motor (33), transmission is carried out by worm-and-wheel gear and described elevating screw respectively in the front-end and back-end of this Synchronous Transmission axle, be provided with a nut sleeve (34-1) on the every elevating screw, described nut sleeve is connected with water receiving tank in the described gravure roll purging system, and described tank lifting motor is by described host computer control.
6. roof-mounted gravure roll automatic rinser according to claim 5, it is characterized in that: described blowing hot-air mechanism comprises the drying air fan (31) that is communicated with in regular turn, induced duct (24) and be installed in electrical heating case (21) on the induced duct, described induced duct is provided with that telescopic lifting is soft to connect (28), one side of induced duct is provided with fixedly keep a foothold (27) vertically arranged, the top that should fixedly keep a foothold is provided with an induced duct lifting motor (26), this induced duct lifting motor drives an induced duct elevating screw of vertically arranging, a swivel nut is installed on the described induced duct elevating screw, this swivel nut is connected to drive the induced duct lifting with the soft induced duct that connects side of described lifting, and described induced duct lifting motor is by described host computer control.
7. roof-mounted gravure roll automatic rinser according to claim 6, it is characterized in that: the top of described elementary cleaning device, secondary cleaning device respectively is provided with a laser diameter measuring instrument (5), and described laser diameter measuring instrument is by described host computer control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110391182 CN102500584B (en) | 2011-11-30 | 2011-11-30 | Top-installed type automatic photogravure roller cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110391182 CN102500584B (en) | 2011-11-30 | 2011-11-30 | Top-installed type automatic photogravure roller cleaning machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102500584A CN102500584A (en) | 2012-06-20 |
| CN102500584B true CN102500584B (en) | 2013-09-11 |
Family
ID=46212750
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110391182 Active CN102500584B (en) | 2011-11-30 | 2011-11-30 | Top-installed type automatic photogravure roller cleaning machine |
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| CN102767604B (en) * | 2012-07-03 | 2015-07-15 | 镇江奥立特机械制造有限公司 | Transmission mechanism of carbon fiber cleaning machine |
| CN103522820B (en) * | 2012-07-06 | 2016-05-11 | 上海运申制版模具有限公司 | The have an injection application of device of a kind of electronic engraving machine prevention |
| CN105904615A (en) * | 2016-06-03 | 2016-08-31 | 江先庆 | Efficient resource recovery processing device for waste tires |
| CN108655046A (en) * | 2018-06-25 | 2018-10-16 | 东莞市赛诺办公设备科技有限公司 | A kind of charging roller iron axis washes axis machine automatically |
| CN110744924B (en) * | 2019-09-29 | 2021-07-13 | 江苏学泰印务有限公司 | Automatic printing roller maintenance device and working method thereof |
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| JPS5851828B2 (en) * | 1975-06-09 | 1983-11-18 | 凸版印刷株式会社 | Gravure cylinder - Senjiyousouchi |
| JPH05177177A (en) * | 1991-10-16 | 1993-07-20 | Sekisui Chem Co Ltd | Method for cleaning coating roll |
| US5213040A (en) * | 1991-12-03 | 1993-05-25 | Toshiba Kikai Kabushiki Kaisha | Automatic cleaning apparatus for gravure plate cylinders |
| JP3029164B2 (en) * | 1992-07-28 | 2000-04-04 | シャープ株式会社 | Roller cleaning device by ultrasonic |
| US5490460A (en) * | 1994-07-27 | 1996-02-13 | Graymills Corporation | Automated cleaning of printing cylinders |
| JP2000006378A (en) * | 1998-06-22 | 2000-01-11 | Sawaa Corporation:Kk | Cylindrical body washing device |
| JP2007136905A (en) * | 2005-11-21 | 2007-06-07 | Star Cluster:Kk | Method for cleaning coating roll and cleaning device |
| JP2007203238A (en) * | 2006-02-03 | 2007-08-16 | Toppan Printing Co Ltd | Cylinder cleaning apparatus and cylinder cleaning method |
| CN100443300C (en) * | 2007-01-25 | 2008-12-17 | 中国印钞造币总公司 | Automatic cleaning apparatus and method for money-printing rubber roll |
| CN202411038U (en) * | 2011-11-30 | 2012-09-05 | 浙江美格机械有限公司 | Automatic top-loading gravure roller cleaning machine |
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Owner name: ZHEJIANG MEIGE MACHINERY CO., LTD. Free format text: FORMER NAME: MEIGE MACHINERY CO., LTD., ZHEJIANG |
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Address after: Wu Jia tou Ling'an Jincheng Street Qing Ke village of Hangzhou city in Zhejiang province 311300 No. 32 Patentee after: ZHEJIANG MEIGE MACHINERY Co.,Ltd. Address before: 311300, Zhejiang, Hangzhou province Ling'an new Creek Industrial Agglomeration point 8 Patentee before: Zhejiang Meige Machinery Co.,Ltd. |
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Effective date of registration: 20190514 Address after: 311300 Gaokan Village, Linglong Street, Ling'an District, Hangzhou City, Zhejiang Province Patentee after: Hangzhou Linan Tongda Decoration Materials Co.,Ltd. Address before: 311300 No. 32 Wujiatou, Qingke Village, Jincheng Street, Linan City, Hangzhou City, Zhejiang Province Patentee before: ZHEJIANG MEIGE MACHINERY Co.,Ltd. |
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Denomination of invention: Top mounted gravure roller automatic cleaning machine Effective date of registration: 20231013 Granted publication date: 20130911 Pledgee: Zhejiang Lin'an CITIC Rural Bank Co.,Ltd. Pledgor: Hangzhou Linan Tongda Decoration Materials Co.,Ltd. Registration number: Y2023330002308 |
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