CN102494587A - Dynamic testing method of thickness of battery AGM (absorbent glass mat) separator and testing device thereof - Google Patents
Dynamic testing method of thickness of battery AGM (absorbent glass mat) separator and testing device thereof Download PDFInfo
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- CN102494587A CN102494587A CN2011104018246A CN201110401824A CN102494587A CN 102494587 A CN102494587 A CN 102494587A CN 2011104018246 A CN2011104018246 A CN 2011104018246A CN 201110401824 A CN201110401824 A CN 201110401824A CN 102494587 A CN102494587 A CN 102494587A
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Abstract
The invention relates to a storage battery, and in particular relates to a dynamic testing method of thickness of an AGM (absorbent glass mat) separator for producing storage batteries and a testing device thereof. The testing method of the thickness of the battery AGM separator comprises the following steps: laying an AGM separator evenly on a base level; pressing the surface of the AGM separator dynamically through a thickness sensor head and testing the thickness; conducting the thickness value to a grating bar through a photoelectric signal to implement the identification of the signal after the sensed thickness value is amplified physically through a lever device; and finally, carrying out computer data processing, and displaying and storing the tested thickness data. According to the invention, the operation is simple, convenient and effective, the quality of the AGM separator generated by the method is reliable and stable, the critical quality index of the AGM separator can be improved obviously, and the quality of the lead-acid storage battery separator is ensured.
Description
Technical field
Patent of the present invention relates to accumulator, is specially to produce used AGM dividing plate dynamic thickness method of testing and the employed proving installation thereof of accumulator.
Background technology
The AGM dividing plate is one of the main material that must use of valve-regulated sealed lead-acid battery, and the thickness of its dividing plate is the gordian technique requirement of control.The breadth width of AGM dividing plate moulding in manufacturing process is continuous shape production generally more than 1.2 meters, collects morely with the web-like mode, need require be cut into suitable size according to battery size before using.AGM dividing plate producer is through timing sampling in manufacturing process at present, and static measurement thickness is to confirm whether to meet the thickness technical requirement, and the problem that such test exists is:
1, the sampling in the manufacturing process is on the AGM dividing plate that moves, to draw sampling originally to test, and causes waste of material;
2, sampling causes the interruption of AGM dividing plate volume, uses for collection work and later stage and brings unnecessary trouble;
3, the hole that stays of sampling probably is brought in the accumulator and goes, and causes hidden danger of quality;
4, measure the control point and disperse, do not become continuity, the procedure quality supervision is untimely.
Summary of the invention
Patent of the present invention is through the method that a kind of AGM dividing plate dynamic test is provided and realizes the proving installation that this method adopted, and solving the problem of AGM dividing plate continuous coverage thickness, and can reach the effect of immediately monitoring.
Battery AGM dividing plate dynamic thickness method of testing: the AGM dividing plate is tiled on the reference field; Dynamically pressed from the AGM baffle surface through a thickness sensing head and to measure thickness; After a leverage amplifies the one-tenth-value thickness 1/10 physics that senses; Conduct to the sign that a grating chi is realized signal through photosignal again, finally handle, show and store measured thickness data through computer data.
The employed proving installation of said battery AGM dividing plate dynamic thickness method of testing: comprise the thickness sensing head; It is characterized in that thickness data that this thickness sensing head senses carries out after physics amplifies through a mechanical hook-up; Change through photooptical data again; In real time with data transfer to a micro computer, carry out data presentation and storage.
Particularly, described thickness sensing head is a roller; Said mechanical hook-up comprises a horizontal fixed crane span structure, and fixedly crane span structure stretches out a sway brace downwards, and the lower end of sway brace flexibly connects the fulcrum of a lever through a rotating shaft; In the place of departing from balance pivot; Fixedly be connected a back-moving spring between crane span structure and this lever, the front end of the short support arm of lever connects above-mentioned thickness sensing head, the other end of lever connect one produce directional light device; Relative with directional light is a grating chi, and the grating chi connects a micro computer.
The device of described generation directional light is for being connected the laser head of lever end through movable rotation-shaft, this laser head activity space is bound in along a vertical guide rail and slides up and down.
The method of testing principle of work of patent of the present invention is that the induction end with measuring thickness device is made into acquisition mode telescopic, roller, utilizes lever principle and grating chi principle, reaches thickness measure result accurately.
The basic comprising assembly of the dynamic thickness measuring of AGM dividing plate is by telescopic roller (available fast pulley or universal wheel), and directional light (laser), grating chi, micro computer are formed.Wherein roller can be realized the thickness measure of AGM dividing plate under mobile status as the test induction end of thickness; Directional light (laser); Transmitter as the thickness acquired signal; When the AGM block board thickness changed, roller was along with fluctuation up and down, and the descending light that drives the other end through leverage moves up and down along guide rail; Directional light is converted into electric signal through the grating chi with light signal, is thickness (size) through software processes.
Directional light is realized the light signal identification work of thickness measuring through the grating chi, and micro computer (or being called PC) is as work such as data aggregation, storage, analysis, demonstrations.The control of its precision of AGM dividing plate dynamic thickness method of testing is selected decision by the arm of force of lever and the model of grating chi, and according to the real work needs, generally the scale division value with thickness measuring is controlled at 0.01mm.
The effect that patent of the present invention is useful is: patent of the present invention can effectively solve instant dynamic thickness test and the monitoring of AGM dividing plate in manufacturing process and in the use; Simple, convenient, effective; The AGM partition quality of method production is reliable, stable thus; Can significantly improve the Key Quality Indicator of AGM dividing plate, guarantee the baffle plate of lead acid storage battery quality, particularly:
1, realizes online dynamic test (comprising AGM dividing plate manufacturing process and use), ability immediately monitoring AGM block board thickness;
2, exempt the sampling of process, can not cause the interruption of AGM dividing plate, improved the finished product utilization factor of AGM dividing plate;
3, this method of testing can not stay hole, has stopped consequent subsequent quality accident;
4, can be according to the measuring accuracy of lever principle and grating chi principle realization demands of different;
5, simple, convenient, effective, practical.
Description of drawings
Fig. 1 is a battery AGM dividing plate dynamic thickness proving installation structural representation
Among the figure, 1. roller, 2. AGM dividing plate, 3. fixing crane span structure, 4. back-moving spring, 5. laser head, 6. grating chi, 7.PC machine, 8. reference field, 9. rotating shaft, 10. guide rail, 11. sway braces.
Embodiment
Battery AGM dividing plate dynamic thickness test mode is: the AGM dividing plate is tiled on the reference field; Dynamically pressed from the AGM baffle surface through a thickness sensing head and to measure thickness; After a leverage amplifies the one-tenth-value thickness 1/10 physics that senses; Conduct to the sign that a grating chi is realized signal through photosignal again, finally handle, show and store measured thickness data through computer data.
The employed proving installation of said battery AGM dividing plate dynamic thickness method of testing: a horizontal fixed crane span structure 3; Fixedly crane span structure 3 stretches out a sway brace 11 downwards; The lower end of sway brace 11 flexibly connects the fulcrum of a lever through a rotating shaft 9; In the place of departing from balance pivot, fixedly be connected a back-moving spring 4 between crane span structure 3 and this lever, the front end of the short support arm of lever connects a roller 1; The other end of lever is crossed movable rotation-shaft and is connected laser head 5, and these laser head 5 activity spaces are bound in along a vertical guide rail 10 and slide up and down.
Claims (4)
1. battery AGM dividing plate dynamic thickness method of testing; It is characterized in that: the AGM dividing plate is tiled on the reference field; Dynamically pressed from the AGM baffle surface through a thickness sensing head to measure thickness, after a leverage amplifies the one-tenth-value thickness 1/10 physics that senses, conducted to the sign that a grating chi is realized signal through photosignal again; Final handle, show and store measured thickness data through computer data.
2. the employed proving installation of battery AGM dividing plate dynamic thickness method of testing according to claim 1; Comprise the thickness sensing head; It is characterized in that thickness data that this thickness sensing head senses carries out after physics amplifies through a mechanical hook-up; Again through photooptical data conversion, in real time with data transfer to a micro computer, carry out data presentation and storage.
3. like the employed proving installation of the said battery AGM of claim 2 dividing plate dynamic thickness method of testing, it is characterized in that: described thickness sensing head is a roller; Said mechanical hook-up comprises a horizontal fixed crane span structure, and fixedly crane span structure stretches out a sway brace downwards, and the lower end of sway brace flexibly connects the fulcrum of a lever through a rotating shaft; In the place of departing from balance pivot; Fixedly be connected a back-moving spring between crane span structure and this lever, the front end of the short support arm of lever connects above-mentioned thickness sensing head, the other end of lever connect one produce directional light device; Relative with directional light is a grating chi, and the grating chi connects a micro computer.
4. the employed proving installation of battery AGM dividing plate dynamic thickness method of testing as claimed in claim 3: the device of described generation directional light is for being connected the laser head of lever end through movable rotation-shaft, this laser head activity space is bound in along a vertical guide rail and slides up and down.
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CN2011104018246A CN102494587A (en) | 2011-12-07 | 2011-12-07 | Dynamic testing method of thickness of battery AGM (absorbent glass mat) separator and testing device thereof |
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CN2011104018246A CN102494587A (en) | 2011-12-07 | 2011-12-07 | Dynamic testing method of thickness of battery AGM (absorbent glass mat) separator and testing device thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104833301A (en) * | 2015-05-28 | 2015-08-12 | 国家电网公司 | Insulator surface RTV spraying thickness measuring device |
CN106767459A (en) * | 2016-12-30 | 2017-05-31 | 浙江维融电子科技股份有限公司 | A kind of thickness detection apparatus of laminated dielectric |
CN108507536A (en) * | 2017-02-27 | 2018-09-07 | 中咨公路工程监理咨询有限公司 | Project supervision road slope meter |
CN111811410A (en) * | 2020-07-28 | 2020-10-23 | 重庆大学 | Wide-range slip surface displacement monitoring device and measuring method thereof |
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US6189879B1 (en) * | 1998-11-09 | 2001-02-20 | Heidelberger Druckmaschinen Ag | Thickness measurement apparatus |
CN2608947Y (en) * | 2003-04-03 | 2004-03-31 | 北京五岳鑫信息技术有限公司 | Paper thickness measuring device |
CN1743788A (en) * | 2004-09-03 | 2006-03-08 | 深圳华粤宝电池有限公司 | Lever type dynamic pachymeter |
JP2006201560A (en) * | 2005-01-21 | 2006-08-03 | Fuji Xerox Co Ltd | Paper determination method and paper determining device |
CN101168389A (en) * | 2007-11-23 | 2008-04-30 | 上海师明包装机械有限公司 | Automatic detecting eliminating multi-specification mechanism for packing machinery |
CN201104239Y (en) * | 2007-10-26 | 2008-08-20 | 东南大学 | Lever type micro-displacement optical measuring device |
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2011
- 2011-12-07 CN CN2011104018246A patent/CN102494587A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US6189879B1 (en) * | 1998-11-09 | 2001-02-20 | Heidelberger Druckmaschinen Ag | Thickness measurement apparatus |
CN2608947Y (en) * | 2003-04-03 | 2004-03-31 | 北京五岳鑫信息技术有限公司 | Paper thickness measuring device |
CN1743788A (en) * | 2004-09-03 | 2006-03-08 | 深圳华粤宝电池有限公司 | Lever type dynamic pachymeter |
JP2006201560A (en) * | 2005-01-21 | 2006-08-03 | Fuji Xerox Co Ltd | Paper determination method and paper determining device |
CN201104239Y (en) * | 2007-10-26 | 2008-08-20 | 东南大学 | Lever type micro-displacement optical measuring device |
CN101168389A (en) * | 2007-11-23 | 2008-04-30 | 上海师明包装机械有限公司 | Automatic detecting eliminating multi-specification mechanism for packing machinery |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104833301A (en) * | 2015-05-28 | 2015-08-12 | 国家电网公司 | Insulator surface RTV spraying thickness measuring device |
CN106767459A (en) * | 2016-12-30 | 2017-05-31 | 浙江维融电子科技股份有限公司 | A kind of thickness detection apparatus of laminated dielectric |
CN108507536A (en) * | 2017-02-27 | 2018-09-07 | 中咨公路工程监理咨询有限公司 | Project supervision road slope meter |
CN108507536B (en) * | 2017-02-27 | 2020-12-15 | 中咨公路工程监理咨询有限公司 | Road slope ruler for project supervision |
CN111811410A (en) * | 2020-07-28 | 2020-10-23 | 重庆大学 | Wide-range slip surface displacement monitoring device and measuring method thereof |
CN111811410B (en) * | 2020-07-28 | 2022-01-28 | 重庆大学 | Wide-range slip surface displacement monitoring device and measuring method thereof |
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Effective date of registration: 20140212 Address after: Shengyang 273100 Qufu Road, Jining City, Shandong province 1 Applicant after: Shandong Sacred Sun Power Sources Co., Ltd. Address before: 273100 No. 6, customs East Road, Qufu, Shandong, Jining Applicant before: Shandong Sacred Sun Power Supply Technology Co., Ltd. |
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Application publication date: 20120613 |