CN102491035B - Mobile vertical-compaction multi-pit horizontal garbage compaction station - Google Patents

Mobile vertical-compaction multi-pit horizontal garbage compaction station Download PDF

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Publication number
CN102491035B
CN102491035B CN201110391489.6A CN201110391489A CN102491035B CN 102491035 B CN102491035 B CN 102491035B CN 201110391489 A CN201110391489 A CN 201110391489A CN 102491035 B CN102491035 B CN 102491035B
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compression
vertical
compaction
pit
pusher
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CN102491035A (en
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蒋诗贵
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DEYANG JINGWEI ENVIRONMENTAL PROTECTION ENGINEERING CO LTD
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DEYANG JINGWEI ENVIRONMENTAL PROTECTION ENGINEERING CO LTD
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Abstract

The invention relates to garbage compaction treatment equipment, in particular to a mobile vertical-compaction multi-pit horizontal garbage compaction station. The mobile vertical-compaction multi-pit horizontal garbage compaction station comprises a compaction material push box body and a mobile vertical compaction mechanism, wherein the mobile vertical compaction mechanism comprises a vertical compaction mobile stander, a vertical compaction oil cylinder, a compaction head, vertical compactor mobile rollers and vertical compactor mobile rails; the compaction material push box body is arranged on two groups of lifting mechanisms; each lifting mechanism consists of a lifting swing arm and a swing oil cylinder; the upper ends of the lifting swing arms are fixed on the side faces of the compaction material push box body, and the lower ends of the lifting swing arms are fixed on a swing arm base; the swing arm base is arranged at the bottom of a pit; and the upper ends of the swing oil cylinders are connected to the middle parts of the lifting swing arms, and the lower ends of the swing oil cylinders are arranged on a pit base embedded piece. Garbage is compacted by the independent vertical compaction mechanism, so that the density and the effect of garbage compaction are high, and the compaction speed is high; a plurality of groups of lifting mechanisms are arranged on the compaction material push box body according to the weight requirement; therefore, the lifting weight is large, and the lifting operation is steady.

Description

Moving vertical-compression multi-pit-position lying rubbish compression station
Technical field
The present invention relates to garbage compressing treatment device, particularly relate to moving vertical-compression multi-pit-position lying rubbish compression station.
Background technology
Along with the fast development of urban construction, city dweller constantly increases, and rubbish surges.Component of refuse is also in continuous change, and municipal refuse disposal area is more and more far away apart from urban district, and original municipal refuse is cleared mode and be not suitable with the development in city, and garbage-compressing treating stations arises at the historic moment.Current garbage-compressing treating stations has vertical compression rubbish mode and horizontal compression rubbish mode.Its pressure of horizontal compression rubbish mode is less, and rubbish is difficult for into piece; Rubbish charging compression efficiency is slow; A liter weight of equipment is little; The mode of hoisting is generally vertically and hoists, rubbish van with hoist after garbage box discharge port while leaning on too closely, wheel easily falls into as melt pit; And compression and discharging are used shared oil cylinder, oil cylinder is multi-stage oil cylinder, and equipment failure rate is high.
Summary of the invention
The object of the invention is to: the problem existing for prior art, provide a kind of vertical compression rubbish mode that adopts to make rubbish become piece, compression speed is fast, plays the large moving vertical-compression multi-pit-position lying rubbish compression station of liter weight.
To achieve these goals, the technical solution used in the present invention is:
Moving vertical-compression multi-pit-position lying rubbish compression station, comprise compression pusher casing, mobile vertical compression mechanism, described compression pusher casing is at least two covers, compression pusher casing is arranged in melt pit, compression pusher box top and ground maintain an equal level, the front portion of compression pusher casing is disposed with storing door, compression door, between described storing door and compression door, it is storage compartment, after described compression door, be provided with pushing plate, between compression door and pushing plate, it is compression chamber, the casing at pushing plate rear portion is pusher cylinder chamber, the middle part horizontal of described pusher cylinder chamber has multistage pressure push oil cylinder, described pushing plate is hinged on the small end of multistage pressure push oil cylinder, on compression chamber, plane layout has mobile vertical compression mechanism, and described mobile vertical compression mechanism comprises vertical compression moving frame, the compressing cylinder that hangs down, compressing head, the press shifting roller that hangs down, press moving track hangs down, compressing head is connected with the top of vertical compression moving frame by the compressing cylinder that hangs down, the lower end of vertical compression moving frame is provided with the press shifting roller that hangs down, described compression pusher casing is arranged at least two group lift systems, every group of lift system is made up of hoist swing arm and pendulum oil-lifting jar, the upper end of the described swing arm that hoists is fixed on the side of compression pusher casing, the swing arm lower end that hoists is fixed on swing arm pedestal, and described swing arm pedestal is arranged on melt pit bottom, described pendulum oil-lifting jar upper end is connected to the middle part of the swing arm that hoists, pendulum oil-lifting jar lower end is arranged on melt pit pedestal built-in fitting, described bottom half is provided with insurance safety and pays, described insurance safety is paid as rectangle, the upper end that rectangle insurance safety is paid is hinged on the bottom of compression pusher casing, the left and right sides, lower end that rectangle insurance safety is paid is provided with ratchet-gear wheel, the both sides of melt pit bottom are provided with the track moving for ratchet-gear wheel, the centre portion of track is provided with location tooth bar, is provided with telescopic double wedge in described ratchet-gear wheel.
In above-mentioned moving vertical-compression multi-pit-position lying rubbish compression station, institute tells the press moving track that hangs down and comprises that vertical press moves front track and vertical press moves rear track.
In above-mentioned moving vertical-compression multi-pit-position lying rubbish compression station, the vertical compressing cylinder in described mobile vertical compression mechanism is single-stage oil cylinder.
In above-mentioned moving vertical-compression multi-pit-position lying rubbish compression station, the small end of described vertical compressing cylinder is connected with compressing head.
In above-mentioned moving vertical-compression multi-pit-position lying rubbish compression station, described casing upper back is provided with exhausting dust shield, and described exhausting dust shield is connected with floating pipe.
In above-mentioned moving vertical-compression multi-pit-position lying rubbish compression station, described pushing plate rear portion is provided with dirt blocking wall.
In above-mentioned moving vertical-compression multi-pit-position lying rubbish compression station, described dirt blocking wall enters pusher cylinder chamber for stopping mud, sewage that pushing plate pressure produces while pushing away rubbish, guarantees the sanitation and hygiene of pusher cylinder chamber.
In above-mentioned moving vertical-compression multi-pit-position lying rubbish compression station, described compression chamber bottom is distributed with filter opening, and described filter opening bottom arranges mozzle.
The invention has the beneficial effects as follows: the present invention adopts independently vertical compression mechanism compressed garbage, pressure is large, the density of garbage-compressing and effective; Vertical compression moving frame is positioned at compression chamber upper lateral and moves, and can compress respectively the house refuse in 2-6 cover compression material pushing box bodies, and compression speed is fast; Compression pusher casing can be according to the many groups of the needs configuration lift system of weight, and pendulum oil-lifting jar and the swing arm combination of lift system, make a liter weight of whole lift system larger, hoist steadily; After compression pusher casing hoists, there is the reach of certain distance, facilitate the discharge port of casing to dock with freight; Compression and discharging are used independently oil cylinder, and equipment failure rate is low.
Brief description of the drawings
Fig. 1 is birds-eye view of the present invention.
Fig. 2 is lateral plan of the present invention.
Fig. 3 is front elevation of the present invention.
Fig. 4 is travelling position figure of the present invention.
Fig. 5 compresses pusher casing and insures the front elevation that safety is paid in the present invention.
Fig. 6 is the constructional drawing that after compression pusher casing hoists, insurance safety is paid.
Fig. 7 is that compression pusher casing is fallen the constructional drawing that rear insurance safety is paid.
Fig. 8 is the enlarged drawing of ratchet-gear wheel in Fig. 6.
Fig. 9 is the structural representation after the double wedge of ratchet-gear wheel is retracted.
Mark in figure: 1-melt pit, 2-Qianmen lift oil tank, 3-insurance safety is paid, 4-compression pusher casing, 5-storing door, 6-compresses door, 7-storage compartment, 8-pushing plate, 9-compression chamber, 10 pusher cylinder chamber, the multistage pressure push oil cylinder of 11-, 12-vertical compression moving frame, the 13-compressing cylinder that hangs down, 14-compressing head, the 15-press shifting roller that hangs down, 16 vertical press move front track, the vertical press of 17-moves rear track, 18 swing arms that hoist, 19-puts oil-lifting jar, 20-swing arm pedestal, 21-melt pit pedestal built-in fitting, 22-exhausting dust shield, 23-floating pipe, 24-filter opening, 25-mozzle, 26-dirt blocking wall, 27-loose flange, 28-packing seal, 29-exhausting sweep-up pipe, 30-ratchet-gear wheel, 31-track, 32-locates tooth bar, 33-double wedge.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Embodiment 1
As accompanying drawing 1, accompanying drawing 2, shown in accompanying drawing 3, the moving vertical-compression multi-pit-position lying rubbish compression station of the present embodiment, comprise a compression pusher casing and No. two compression pusher casings, mobile vertical compression mechanism, a described compression pusher casing and No. two compression pusher casings are separately positioned in corresponding melt pit 1, be that each compression pusher casing 4 is positioned at a melt pit 1, box top and ground maintain an equal level, the front portion of compression pusher casing 4 is disposed with storing door 5, compression door 6, between described storing door 5 and compression door 6, it is storage compartment 7, after described compression door 6, be provided with pushing plate 8, between compression door 6 and pushing plate 8, it is compression chamber 9, the casing at pushing plate 8 rear portions is pusher cylinder chamber 10, the middle part horizontal (horizontal positioned) of described pusher cylinder chamber 10 has multistage pressure push oil cylinder 11, described pushing plate 8 is hinged on the small end of multistage pressure push oil cylinder 11, on compression chamber 9, plane layout has mobile vertical compression mechanism, described mobile vertical compression mechanism comprises vertical compression moving frame 12, the compressing cylinder 13 that hangs down, compressing head 14, the press shifting roller 15 that hangs down, hang down that press moves front track 16 and vertical press moves rear track 17, and compressing head 14 is connected with the top of vertical compression moving frame 12 by the compressing cylinder 13 that hangs down, the lower end of vertical compression moving frame 12 is provided with the press shifting roller 15 that hangs down, compression pusher casing 4 is arranged on two groups of synchronous lifting mechanisms, every group of lift system is made up of hoist swing arm 18 and pendulum oil-lifting jar 19, the described upper end that hoists swing arm 18 is fixed on the side of compression pusher casing 4, lower end is fixed on swing arm pedestal 20, and described swing arm pedestal 20 is arranged on melt pit 1 bottom, described pendulum oil-lifting jar 19 upper ends are connected to the middle part of the swing arm 18 that hoists, and lower end is arranged on melt pit pedestal built-in fitting 21.
A compression pusher casing and No. two compression pusher casings all sink on the base platform under melt pit 1, box top is equal with ground, the front portion of compression pusher casing 4 is storage compartment 7, middle part is compression chamber 9, rear portion is pusher cylinder chamber 11, rubbish storage compartment 7 can store respectively 1-4, moulding rubbish, the anterior storing door 5 of settling in storage compartment 7, on compression chamber 9, be provided with before and after plane and hang down that press moves front track 16 and vertical press moves rear track 17, hang down press shifting roller 15 along this track left and right transverse shifting, drive vertical compression moving frame 12 to walk, directly over compression chamber 9, compressing head 14 moves up and down along frame under the effect of the compressing cylinder 13 that hangs down, guarantee that mobile vertical compression mechanism carries out respectively multistation compressed garbage.
As shown in accompanying drawing 3, accompanying drawing 4, rubbish feed intake or compression process in, compression pusher casing 4 upper backs are provided with exhausting dust shield 22, exhausting dust shield 22 is connected with floating pipe 23, the other end of floating pipe 23 is provided with loose flange 27, floating pipe 23 is connected with exhausting sweep-up pipe 29 by loose flange 27, is also provided with packing seal 28, to guarantee the air-tightness of joining place at loose flange 27 and the joining place of exhausting sweep-up pipe 29.When compression pusher casing place 4 is in the time that melt pit 1 is interior, whole floating pipe 23 links together with exhausting sweep-up pipe 29, because exhausting sweep-up pipe 29 is negative pressure, exhausting dust shield 22 can timing carry out ventilation and dust removal to the space in compression chamber 9 and in melt pit 1, then by exhausting sweep-up pipe 29, various dust, foul smell is seen off; In the time that compression material pushing box 4 bodies hoist, loose flange 27 separates with exhausting sweep-up pipe 29, so that exhausting dust shield 22 rises with compression pusher casing 4 with floating pipe 23, when compression pusher casing 4 is fallen melt pit, floating pipe logical 23 connects as one with exhausting sweep-up pipe 29 again by loose flange 27 again, by the cooperation of exhausting dust shield 22, floating pipe 23 and exhausting sweep-up pipe 29, can easily dust and foul smell be got rid of, to reach the object purifying air.Pushing plate 8 rear portions are provided with the dirt blocking wall 26 that stops mud, sewage, for stopping that mud, sewage that pushing plate 8 pressures produce while pushing away rubbish enter pusher cylinder chamber 10, guarantee the sanitation and hygiene of pusher cylinder chamber 10.Compression chamber 9 bottoms are distributed with filter opening 24, and described filter opening 24 bottoms arrange mozzle 25, and sewage, mud enter sludge pan after can entering mozzle 25 by filter opening 24.Box top uses closing plate front cover, guarantees safety and deodorization.As accompanying drawing 5, accompanying drawing 6, accompanying drawing 7, accompanying drawing 8, shown in accompanying drawing 9, bottom half is provided with insurance safety and pays 3, it is rectangle that described insurance safety pays 3, the upper end that rectangle insurance is safe pair 3 is hinged on the bottom of compression pusher casing 4, the left and right sides, lower end that rectangle insurance is safe pair 3 is provided with ratchet-gear wheel 30, the both sides of melt pit 1 bottom are provided with the track 31 moving for ratchet-gear wheel 30, the centre portion of track 31 is provided with location tooth bar 32, in described ratchet-gear wheel 30, be provided with double wedge 33, described double wedge 33 can stretch out by spring device or oil cylinder mechanism in ratchet-gear wheel 30, insurance safety is paid 20 upper ends and is fixed on the bottom of compressing pusher casing 4, rise or decline with compression pusher casing 4, insurance safety is paid 20 lower ends and is moved on track 31 by the ratchet-gear wheel 30 of both sides, in the time that equipment pendulum is raised to certain altitude, the ratchet-gear wheel 30 that insurance safety is paid 20 left and right sides, lower end slides into tooth bar 32 places, location, double wedge 33 stretches out in ratchet-gear wheel 30 by spring device or oil cylinder mechanism, double wedge 33 and the groove clamping of locating on tooth bar 32, ratchet-gear wheel 30 can not be slided backward, and then make insurance safety pair 20 pairs of garbage compression boxes 4 play certain supporting role, prevent that unforeseen circumstances lower box from falling.
When rubbish is poured the compression chamber 9 of a compression pusher casing into when interior, the press shifting roller 15 that hangs down drives mobile vertical compression mechanism to machine compression chamber 9 to hit exactly, now, the compressing cylinder 13 that hangs down drives compressing head 14 to force the rubbish in descending compression chamber, to be compressed while reaching peak value, compressing head 14 rises to certain altitude, vertical compression mechanism right lateral, abdicate room, again pour garbage-compressing into, until executing garbage be compressed to compression chamber 9 on plane sustained height position, independently vertical compression mechanism pressure is large, the density of garbage-compressing and effective, after garbage-compressing moulding in compression chamber 9, promote the compressing cylinder 13 that hangs down, open compression door 6, multistage pressure push oil cylinder 11 drives pushing plate 8 that the executing garbage after compression is pushed into forward to storage compartment 7, so Repeated Compression, batch turning, promote compression door, pusher, enter storage compartment, when the largest block that finally reaches storage compartment design until executing garbage number is counted, transhipment dumping truck is moveed backward to storing door 6 positions, the press shifting roller 15 that hangs down drives mobile vertical compression mechanism right lateral, abdicate room, start lift system, pendulum oil-lifting jar 19 is worked, compression pusher casing 4 is risen to certain altitude by the swing arm 18 that hoists.
As shown in Figure 4, compression pusher casing 4 is arranged on the two groups of lift systems in front and back, described lift system is placed in respectively the both sides of compression pusher casing 4, lift system comprises hoist swing arm 18 and pendulum oil-lifting jar 19, pendulum oil-lifting jar 19 extends step by step, the swing arm 18 that will hoist is lifted to vertical state by level, because the upper end of the swing arm 18 that hoists is fixed on the side of compressing pusher casing 4, compression pusher casing 4 also raises and rises with the upper end of the swing arm 18 that hoists, and final whole compression pusher casing 4 rises to the height of ground automobile container under the effect of lift system.
The pendulum oil-lifting jar 19 of mechanism to be hoisted drives compression pusher casing 4 to rise to the height equal with transporting container of dump truck, by the cooperation of hoist swing arm 11 and pendulum oil-lifting jar 19, after garbage box 4 is risen from melt pit 1, compression pusher casing 4 can move forward one meter with respect to the position in melt pit 1, the interface of convenient compression pusher casing 4 completes and docks with freight, after compression pusher casing 4 and freight complete and dock, open storing door 5, multistage pressure push oil cylinder 11 drives pushing plate 8 that the rubbish in moulding rubbish and storage compartment 7 in compression chamber 9 is pushed in transhipment container of dump truck, multistage pressure push oil cylinder 11 travelling backwards, start lift system homing, compression pusher casing 4 lands, complete one of a machine and take turns job procedure, the job procedure of No. two compression pusher casings is consistent, the press shifting roller 15 that hangs down drives mobile vertical compression mechanism to move can to meet two to six compression pusher casings the needs of pressing storage house refuses, and compression speed is fast.
Embodiment 2
The structure of the present embodiment is with embodiment 1, and difference is that each compression pusher casing of the present embodiment is arranged on three groups of lift systems.In the time that the length weight long or that hoist of compression pusher casing is larger, three groups of lift systems can provide larger lift that compression pusher casing body is lifted from melt pit, the box weight that described lift system also can hoist as required arranges many groups, flexibly and easily, hoist steadily, to play liter weight large.
Embodiment 3
The structure of the present embodiment is with embodiment 1, difference is the moving vertical-compression multi-pit-position lying rubbish compression station of the present embodiment, comprise a compression pusher casing, No. two compression pusher casings, No. three compression pusher casings totally three compression material pushing boxes, mobile vertical compression mechanism, in the upper plane sway of compression material pushing box, carries out multistation compressed garbage.
Embodiment 4
The structure of the present embodiment is with embodiment 1, and difference is the moving vertical-compression multi-pit-position lying rubbish compression station of the present embodiment, comprises a compression pusher casing, No. two compression pusher casings, No. three compression pusher casings totally three compression material pushing boxes; Each compression pusher casing is arranged on three groups of lift systems.The box weight that the present invention also can hoist as required freely arranges required lift system on compression pusher casing; 2-6 cover compression material pushing box bodies can also be set, make mobile vertical compression mechanism compress respectively the house refuse in pusher casing, accelerate compression speed.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (7)

1. moving vertical-compression multi-pit-position lying rubbish compression station, comprise compression pusher casing, mobile vertical compression mechanism, described compression pusher casing is at least two covers, compression pusher casing is arranged in melt pit, compression pusher box top and ground maintain an equal level, the front portion of compression pusher casing is disposed with storing door, compression door, between described storing door and compression door, it is storage compartment, after described compression door, be provided with pushing plate, between compression door and pushing plate, it is compression chamber, the casing at pushing plate rear portion is pusher cylinder chamber, the middle part horizontal of described pusher cylinder chamber has multistage pressure push oil cylinder, described pushing plate is hinged on the small end of multistage pressure push oil cylinder, on compression chamber, plane layout has mobile vertical compression mechanism, and described mobile vertical compression mechanism comprises vertical compression moving frame, the compressing cylinder that hangs down, compressing head, the press shifting roller that hangs down, press moving track hangs down, compressing head is connected with the top of vertical compression moving frame by the compressing cylinder that hangs down, the lower end of vertical compression moving frame is provided with the press shifting roller that hangs down, described compression pusher casing is arranged at least two group lift systems, every group of lift system is made up of hoist swing arm and pendulum oil-lifting jar, the upper end of the described swing arm that hoists is fixed on the side of compression pusher casing, its lower end is fixed on swing arm pedestal, and described swing arm pedestal is arranged on melt pit bottom, described pendulum oil-lifting jar upper end is connected to the middle part of the swing arm that hoists, its lower end is arranged on melt pit pedestal built-in fitting, it is characterized in that: described bottom half is provided with insurance safety and pays, described insurance safety is paid as rectangle, the upper end that rectangle insurance safety is paid is hinged on the bottom of compression pusher casing, the left and right sides, lower end that rectangle insurance safety is paid is provided with ratchet-gear wheel, the both sides of melt pit bottom are provided with the track moving for ratchet-gear wheel, the centre portion of track is provided with location tooth bar, is provided with telescopic double wedge in described ratchet-gear wheel.
2. moving vertical-compression multi-pit-position lying rubbish compression station according to claim 1, is characterized in that: described vertical press moving track comprises that vertical press moves front track and vertical press moves rear track.
3. moving vertical-compression multi-pit-position lying rubbish compression station according to claim 1, is characterized in that: the vertical compressing cylinder in described mobile vertical compression mechanism is single-stage oil cylinder.
4. moving vertical-compression multi-pit-position lying rubbish compression station according to claim 1, is characterized in that: the small end of described vertical compressing cylinder is connected with compressing head.
5. moving vertical-compression multi-pit-position lying rubbish compression station according to claim 1, is characterized in that: described casing upper back is provided with exhausting dust shield, and described exhausting dust shield is connected with floating pipe.
6. moving vertical-compression multi-pit-position lying rubbish compression station according to claim 1, is characterized in that: described pushing plate rear portion is provided with dirt blocking wall.
7. moving vertical-compression multi-pit-position lying rubbish compression station according to claim 1, is characterized in that: described compression chamber bottom is distributed with filter opening, and described filter opening bottom arranges mozzle.
CN201110391489.6A 2011-12-01 2011-12-01 Mobile vertical-compaction multi-pit horizontal garbage compaction station Active CN102491035B (en)

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CN104476798A (en) * 2014-11-25 2015-04-01 浙江环龙机器有限公司 Side-turning garbage compressor
CN106586345B (en) * 2016-12-27 2018-09-14 同信生态环境科技股份有限公司 A kind of bulky refuse access device
CN113044595A (en) * 2021-03-11 2021-06-29 重庆科技学院 Lifting traveling crane type vertical garbage separation compressor moving device and method

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