CN102477704A - Cable knitting machine for inserting and knitting steel cable - Google Patents
Cable knitting machine for inserting and knitting steel cable Download PDFInfo
- Publication number
- CN102477704A CN102477704A CN2010105537024A CN201010553702A CN102477704A CN 102477704 A CN102477704 A CN 102477704A CN 2010105537024 A CN2010105537024 A CN 2010105537024A CN 201010553702 A CN201010553702 A CN 201010553702A CN 102477704 A CN102477704 A CN 102477704A
- Authority
- CN
- China
- Prior art keywords
- traction
- wire rope
- rope core
- winding
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title abstract description 22
- 239000010959 steel Substances 0.000 title abstract description 22
- 238000009940 knitting Methods 0.000 title abstract 5
- 238000004804 winding Methods 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 4
- 238000009954 braiding Methods 0.000 claims description 13
- 238000005183 dynamical system Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Landscapes
- Ropes Or Cables (AREA)
Abstract
The invention relates to a cable knitting machine for inserting and knitting a steel cable and belongs to the manufacturing field of steel wire rope riggings. The cable knitting machine comprises a winding main machine, a traction machine and a traction cable, wherein the traction machine is divided into a traction machine head, a traction trolley and a traction machine tail; the traction machine tail, the winding main machine, the traction trolley and the traction machine head are arranged in sequence; the traction cable is connected with the traction machine tail, the traction trolley and the traction machine head; the traction cable positioned on the traction machine head is connected with a driving mechanism; the two end parts of the traction cable are respectively connected with the two sides of the traction trolley; the winding main machine is provided with a porous winding plate; the winding plate is connected with a power system and rotates under the action of the power system; the center of the winding plate is provided with a steel wire rope core hole of the winding plate, and the periphery of the rope core hole is symmetrically provided with stranded rope holes of the winding plate; the traction trolley is provided with a porous wire-distributing plate, the center of the wire-distributing plate is provided with a rope core hole of the wire-distributing plate, and the periphery of the rope core hole is symmetrically provided with stranded rope holes of the wire-distributing plate; and one end of a rope core and one end of a stranded rope are fixedly connected with the winding plate, and the other end of the steel wire rope core and the other end of the stranded steel wire rope pass through the corresponding rope core hole and the corresponding stranded rope holes of the wire-distributing plate.
Description
Technical field
The present invention relates to a kind of manufacturing equipment of steel wire rope hawser, belong to rope rig manufacturing technology field.
Background technology
The steel wire rope hawser is to make to insert the main raw material of compiling wirerope, and be characterized in: diameter is thick, and is wide in variety, and length is short.Tradition steel wire rope cable is to be cut off by steel wire rope non junction fake to generate or synthetic by large-scale frame hurdle crank closer: (1), cut off by steel wire rope non junction fake and to generate that steel wire rope cable efficient is low, cost is high, the lay pitch is prone to change when cutting off; (2), by large-scale frame hurdle crank closer synthetic steel wire rope cable efficient height but cost is too high, only be fit to thin diameter, length cable in batches, and the manufacturing valency of crank closer is very high.
Summary of the invention
The technical problem that the present invention will solve is the defective that overcomes existing hawser technology of preparing, and a kind of making apparatus of tubbiness hawser of special use is provided.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
Insert the hawser braiding machine of compiling wirerope, comprise and twine main frame, hauling machine and hauling rope, said hauling machine divides traction head, trailer wagon, traction tail three parts; Said traction tail, winding main frame, trailer wagon and traction head are arranged in order; Hauling rope connects traction tail, trailer wagon and traction head; The hauling rope that is positioned at the traction head is connected with driving mechanism, and the both ends of said hauling rope are connected respectively with the both sides of trailer wagon; Said winding main frame is established the porous winding disc, and winding disc is connected with dynamical system, and rotation under the dynamical system effect, and said winding disc center is winding disc wire rope core hole, is arranged with winding disc strand hole on every side in said wire rope core hole; Said trailer wagon is established the porous noseplate, and said noseplate center is noseplate wire rope core hole, is arranged with noseplate strand hole on every side in said wire rope core hole; One end of wire rope core, strand is fixedly connected with winding disc, and the other end passes noseplate corresponding wire rope core hole and strand hole.
Further, said winding main frame is established 7 hole winding discs, and it is connected with dynamical system, and said winding disc center is winding disc wire rope core hole, is arranged with 6 winding disc strand holes on every side in said wire rope core hole; Said trailer wagon is established 7 hole noseplates, and said noseplate center is noseplate wire rope core hole, is arranged with 6 noseplate strand holes on every side in said wire rope core hole.
The rounded symmetry in said winding disc strand hole is around winding disc wire rope core hole; Said noseplate strand hole ovalize symmetry is around noseplate wire rope core hole.
The dynamical system of said winding main frame is a hydraulic power system.
After six roots of sensation strand, wire rope core and winding main frame, trailer wagon are fixed, twine main frame and drive the rotation of seven roots rope, trailer wagon at the uniform velocity goes under the drive of drawing head simultaneously.The control lay pitch is accomplished the work of sth. made by twisting system.
This invention technology has changed former the history of steel wire rope non junction fake cut-out back generation wirerope, and its beneficial effect is:
1, Cable Laid weaving machine structure compact, energy-conservation;
2, practical, equipment cost is low;
3, production efficiency improves more than 10-20 times than original;
4, wirerope compactness, uniformity improve greatly, and quality is good; Compactness detects and adopts special-purpose slide measure or clearance gauge, surveys gap between two strands, and uses the strand crowbar, and strand is prized.Detect its firmly degree; Uniformity is the uniformity of the lay pitch just, is no more than the lay pitch margin of tolerance ± 5%, and height is less than 4.5% of strand diameter;
5, making equal wirerope power consumption practices thrift than in the past about 10 times.
Description of drawings
Accompanying drawing is used to provide further understanding of the present invention, and constitutes the part of specification, is used to explain the present invention with embodiments of the invention, is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the main TV structure sketch map of hawser braiding machine of the present invention;
Fig. 2 is that the A of trailer wagon of braiding machine of Fig. 1 is to structural representation;
Fig. 3 is the left TV structure sketch map (removing right cover plate) of winding main frame of the braiding machine of Fig. 1;
Fig. 4 is the plan structure sketch map of hauling machine of the braiding machine of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein only is used for explanation and explains the present invention, and be not used in qualification the present invention.
Embodiment 1
This braiding machine mainly is made up of winding main frame 1, traction head 2, trailer wagon 3, traction tail 4, Hydraulic Station 5 five parts, and its major part is for twining main frame; Traction tail 4, winding main frame 1, trailer wagon 3 and traction head 2 are arranged in order; Hauling rope 6 connects traction tail 4, trailer wagon 4 and traction head 2; The hauling rope 6 that is positioned at traction head 2 is connected with driving mechanism, and the both ends of hauling rope 6 are connected respectively with the both sides of trailer wagon 3.Twining main frame 1 rotates under the driving of hydraulic motor 17; And drive each strand wire (wire rope core 7, strand 8) rotation and twist with the fingers system; Hauling machine at the uniform velocity goes through hauling rope 6 drive trailer wagons 3 and accomplishes the sth. made by twisting system of cable simultaneously, and this device fabrication wirerope diameter range is 90-360mm.
Specifically, the structure of this braiding machine is:
Twine main frame 1: comprise hydraulic motor 17, driving gear 11, HSW.30.880 single-row ball type slewing bearing 12, big steel bushing 13 (in the wire rope core hole is arranged), little steel bushing 14 (in the strand hole is arranged), big panel 18, small panel 19, cover plate 15 (totally two of front and back), otic placode 16 and mainframe; Big panel 18, small panel 19, to be welded into a circular integral body with big steel bushing 13, little steel bushing 14 be the porous winding disc; Its center is winding disc wire rope core hole (the big steel bushing 13 of hollow); Circular symmetry is provided with 6 winding disc strand holes (the little steel bushing 14 of hollow) around in the wire rope core hole, and pivoting support 12 is around the winding disc setting; Driving gear 11 links to each other with hydraulic motor 17, and meshes with pivoting support 12.Hydraulic Station 5 drives hydraulic motor 17, drives driving gear 11 and rotates, and rotates thereby drive pivoting support 12.
Traction head 2: be drive part; Drive its driving wheel 22 and driven pulley 21 engagements, driving wheel 22 and two traction wheel engagements by variable frequency reducer motor 23; Driving wheel 22 is positioned in the middle of two driven pulleys 21 and outputting power; Drive two traction wheels and rotate, hauling rope is wrapped on the traction wheel by race, and links to each other with trailer wagon 3, traction tail 4.Guide holder 20 comprises 3 directive wheels 24, edger roll, barrel roll etc., and is installed on the traction pedestal.
Trailer wagon 3: comprise 4 rotating-wheels 31, car body main panel 32, noseplate, gusset etc., hauling rope 6 passes the dolly bottom, and hauling rope 6 two ends link to each other with trailer wagon 3 respectively.The noseplate center is noseplate wire rope core hole 35, and ellipse is arranged with 6 noseplate strand holes 34 around 35 in the wire rope core hole.
Traction tail 4 (clamping system): comprise backstand, regulating wheel 41, nutted rod 42, edger roll, barrel roll etc., hauling rope 6 passes the race of regulating wheel 41, and links to each other with trailer wagon 3, through regulating 42 pairs of hauling rope 6 pretensions of nutted rod.
Specifically, the operation principle of this braiding machine is:
1) wire rope core is passed the wire rope core hole of winding main frame and the wire rope core hole of trailer wagon noseplate respectively, twine host side and the wire rope core end is tightened, prevent that wire rope core is hauled out from the wire rope core hole in the winding process with steel wire rope special rope clip or other preload pieces.
2) strand is passed the strand hole of winding main frame and the strand hole of trailer wagon noseplate respectively, twine host side and the wire rope core end is tightened, prevent that strand is hauled out from the strand hole in the winding process with steel wire rope special rope clip or other preload pieces.
3) it is stretching to pass the body of respectively restricting of trailer wagon noseplate, and wire rope core is positioned at the center, and strand is pressed the positional alignment in strand hole, and promptly per three is composition as listed wire rope core both sides.
4) start Hydraulic Station, hauling machine simultaneously, twine main frame and under the driving of hydraulic motor, rotate, and drive each strand wire rotation sth. made by twisting system, the while hauling machine drives trailer wagon through hauling rope and at the uniform velocity goes, and accomplishes the sth. made by twisting system of cable; Through the speed of VFC trailer wagon, can control the lay pitch.
What should explain at last is: the above is merely the preferred embodiments of the present invention; Be not limited to the present invention; Although the present invention has been carried out detailed explanation with reference to previous embodiment; For a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. insert the hawser braiding machine of compiling wirerope, it is characterized in that: comprise and twine main frame, hauling machine and hauling rope, said hauling machine divides traction head, trailer wagon, traction tail three parts; Said traction tail, winding main frame, trailer wagon and traction head are arranged in order; Hauling rope connects traction tail, trailer wagon and traction head; The hauling rope that is positioned at the traction head is connected with driving mechanism, and the both ends of said hauling rope are connected respectively with the both sides of trailer wagon; Said winding main frame is established the porous winding disc, and winding disc is connected with dynamical system, and rotation under the dynamical system effect, and said winding disc center is winding disc wire rope core hole, is arranged with winding disc strand hole on every side in said wire rope core hole; Said trailer wagon is established the porous noseplate, and said noseplate center is noseplate wire rope core hole, is arranged with noseplate strand hole on every side in said wire rope core hole; One end of wire rope core, strand is fixedly connected with winding disc, and the other end passes noseplate corresponding wire rope core hole and strand hole.
2. the hawser braiding machine of slotting volume wirerope according to claim 1; It is characterized in that: said winding main frame is established 7 hole winding discs; It is connected with dynamical system, and said winding disc center is winding disc wire rope core hole, is arranged with 6 winding disc strand holes on every side in said wire rope core hole; Said trailer wagon is established 7 hole noseplates, and said noseplate center is noseplate wire rope core hole, is arranged with 6 noseplate strand holes on every side in said wire rope core hole.
3. the hawser braiding machine of slotting volume wirerope according to claim 1 and 2 is characterized in that: the rounded symmetry in said winding disc strand hole is around winding disc wire rope core hole; Said noseplate strand hole ovalize symmetry is around noseplate wire rope core hole.
4. the hawser braiding machine of slotting volume wirerope according to claim 1 is characterized in that: the dynamical system of said winding main frame is a hydraulic power system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105537024A CN102477704A (en) | 2010-11-22 | 2010-11-22 | Cable knitting machine for inserting and knitting steel cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105537024A CN102477704A (en) | 2010-11-22 | 2010-11-22 | Cable knitting machine for inserting and knitting steel cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102477704A true CN102477704A (en) | 2012-05-30 |
Family
ID=46090476
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105537024A Pending CN102477704A (en) | 2010-11-22 | 2010-11-22 | Cable knitting machine for inserting and knitting steel cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102477704A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104358171A (en) * | 2014-09-14 | 2015-02-18 | 温州碧戈之都鞋业有限公司 | Six-hole rope twisting device |
| CN107268310A (en) * | 2017-06-27 | 2017-10-20 | 嘉善精田精密机械制造有限公司 | A kind of torsade device |
| CN115110201A (en) * | 2022-07-15 | 2022-09-27 | 徐州恒辉编织机械有限公司 | Complete manufacturing equipment and manufacturing method for mooring rope and annular sling |
| CN117702517A (en) * | 2023-12-15 | 2024-03-15 | 天津市新天钢钢线钢缆有限公司 | Multi-strand steel wire rope for super high-rise and preparation device thereof |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR460208A (en) * | 1912-07-25 | 1913-11-26 | Hein Lehmann & C Actiengesellschaft Eisenkonstrukt | Device for the manufacture of cables consisting of parallel metal wires |
| GB176975A (en) * | 1921-01-24 | 1922-03-23 | Fine Cotton Spinners & Doubler | Improvements in machinery for the manufacture of ropes |
| US2835283A (en) * | 1956-04-23 | 1958-05-20 | Sperry Rand Corp Ford Instr Co | Wire twisting machine |
| US3847190A (en) * | 1972-12-19 | 1974-11-12 | Phillips Cable Ltd | Method and apparatus for twisting wires |
| US4207928A (en) * | 1977-12-16 | 1980-06-17 | Egorov Vladimir D | Process for manufacturing twisted wire articles with variable direction of twist and a machine for accomplishing same |
| GB2145128A (en) * | 1983-08-19 | 1985-03-20 | Bridon Plc | Method and equipment for making wire strands |
| EP0386852A1 (en) * | 1989-03-08 | 1990-09-12 | Hendrik Veder B.V. | Method and array for laying up stranded ropes |
| US5020576A (en) * | 1990-04-12 | 1991-06-04 | Grumman Aerospace Corporation | Wire twisting machine for electrical harnesses |
| US5052450A (en) * | 1990-04-12 | 1991-10-01 | Grumman Aerospace Corporation | Automated fabrication of wiring harness having continuous straight and contrahelic sections |
| CN1056725A (en) * | 1990-05-23 | 1991-12-04 | 机械电子工业部上海电缆研究所 | The manufacture method of large pitch twisted steel rope and equipment |
| CN101469522A (en) * | 2007-12-28 | 2009-07-01 | 鞍钢钢绳有限责任公司 | Production method of ultralong multistrand rope |
| CN202090218U (en) * | 2010-11-22 | 2011-12-28 | 巨力索具股份有限公司 | Cable weaving machine of splicing steel cable |
-
2010
- 2010-11-22 CN CN2010105537024A patent/CN102477704A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR460208A (en) * | 1912-07-25 | 1913-11-26 | Hein Lehmann & C Actiengesellschaft Eisenkonstrukt | Device for the manufacture of cables consisting of parallel metal wires |
| GB176975A (en) * | 1921-01-24 | 1922-03-23 | Fine Cotton Spinners & Doubler | Improvements in machinery for the manufacture of ropes |
| US2835283A (en) * | 1956-04-23 | 1958-05-20 | Sperry Rand Corp Ford Instr Co | Wire twisting machine |
| US3847190A (en) * | 1972-12-19 | 1974-11-12 | Phillips Cable Ltd | Method and apparatus for twisting wires |
| US4207928A (en) * | 1977-12-16 | 1980-06-17 | Egorov Vladimir D | Process for manufacturing twisted wire articles with variable direction of twist and a machine for accomplishing same |
| GB2145128A (en) * | 1983-08-19 | 1985-03-20 | Bridon Plc | Method and equipment for making wire strands |
| EP0386852A1 (en) * | 1989-03-08 | 1990-09-12 | Hendrik Veder B.V. | Method and array for laying up stranded ropes |
| US5020576A (en) * | 1990-04-12 | 1991-06-04 | Grumman Aerospace Corporation | Wire twisting machine for electrical harnesses |
| US5052450A (en) * | 1990-04-12 | 1991-10-01 | Grumman Aerospace Corporation | Automated fabrication of wiring harness having continuous straight and contrahelic sections |
| CN1056725A (en) * | 1990-05-23 | 1991-12-04 | 机械电子工业部上海电缆研究所 | The manufacture method of large pitch twisted steel rope and equipment |
| CN101469522A (en) * | 2007-12-28 | 2009-07-01 | 鞍钢钢绳有限责任公司 | Production method of ultralong multistrand rope |
| CN202090218U (en) * | 2010-11-22 | 2011-12-28 | 巨力索具股份有限公司 | Cable weaving machine of splicing steel cable |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104358171A (en) * | 2014-09-14 | 2015-02-18 | 温州碧戈之都鞋业有限公司 | Six-hole rope twisting device |
| CN107268310A (en) * | 2017-06-27 | 2017-10-20 | 嘉善精田精密机械制造有限公司 | A kind of torsade device |
| CN107268310B (en) * | 2017-06-27 | 2022-10-04 | 嘉善精田精密机械股份有限公司 | Rope twisting device |
| CN115110201A (en) * | 2022-07-15 | 2022-09-27 | 徐州恒辉编织机械有限公司 | Complete manufacturing equipment and manufacturing method for mooring rope and annular sling |
| CN115110201B (en) * | 2022-07-15 | 2024-02-20 | 徐州恒辉编织机械有限公司 | Complete set of manufacturing equipment and manufacturing method for mooring rope and annular sling |
| CN117702517A (en) * | 2023-12-15 | 2024-03-15 | 天津市新天钢钢线钢缆有限公司 | Multi-strand steel wire rope for super high-rise and preparation device thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202090218U (en) | Cable weaving machine of splicing steel cable | |
| CN102965990A (en) | Novel pipeless steel wire rope stranding machine | |
| CN103464934A (en) | Cable-type welding wire double-twisting stranding machine | |
| CN103469656A (en) | Double-twisting technology of steel wire rope | |
| CN202347335U (en) | Stranding device for stranding machine | |
| CN203065874U (en) | Tubular cabling machine | |
| CN102477704A (en) | Cable knitting machine for inserting and knitting steel cable | |
| CN210341482U (en) | Stranding device for steel wire rope | |
| CN202099539U (en) | Braiding machine and braiding system | |
| CN203514100U (en) | Steel wire rope double twisting machine | |
| CN103440930A (en) | Paying-off twister of cable-former | |
| CN201287992Y (en) | Bus cable restoring device in cable drawing machine | |
| CN100365742C (en) | Vertical coil head for cable forming machine | |
| CN202953770U (en) | Double rope arranger | |
| CN207031899U (en) | A kind of steel wire rope twists with the fingers stock device | |
| CN102254633A (en) | Conducting wire back-twisting mechanism of cabling device | |
| CN203456177U (en) | Paying-off twister of cable forming machine | |
| CN216712556U (en) | Stranding machine for steel fiber production | |
| CN202945486U (en) | Novel pipeless steel wire rope stranding machine | |
| CN202297966U (en) | Yarn feeding frame transmission device of stretch yarn warping machine | |
| CN202045867U (en) | Automatic winding forming machine for multilayer composite rubber hose | |
| CN102051830A (en) | Strand making, stranding and rope making all-in-one machine | |
| CN201222379Y (en) | Double S stranded wires pretwist device | |
| CN206685206U (en) | The structure of high-speed cable stranding-up machine stranded wire apparatus | |
| CN203541867U (en) | Cable-type welding wire double-twist strander |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120530 |