CN102429010B - Solar hybrid energy hot steam wind farm produce-drying system - Google Patents
Solar hybrid energy hot steam wind farm produce-drying system Download PDFInfo
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Abstract
本发明公开了一种太阳能混合能源蒸汽热风农产品干燥系统,包括太阳能蒸汽装备、带式热风干燥装备和控制系统组成,带式热风干燥装备包括控制系统和烘干隧道,烘干隧道内安装有带式物料传输装置与循环风机,位于带式物料传输装置下方安装有热交换装置,所述的循环风机鼓吹热风在烘干隧道内循环,烘干隧道顶部安装有若干个排水分风机,包括有蒸汽分汽包,蒸汽分汽包输出蒸汽端通过阀门接入所述的热交热装置,太阳能锅炉、及其它燃料锅炉或电锅炉为蒸汽分汽包提供蒸汽。本发明在将太阳能作为主要能源的基础上,又通过分汽包的形式引入其他能源产生的蒸汽进行综合利用,从而克服和弥补了太阳能的不足。可以完成对粮食的干燥、食品的干燥和蔬菜的干燥等。
The invention discloses a solar energy mixed energy steam hot air drying system for agricultural products, which consists of solar steam equipment, belt hot air drying equipment and a control system. The belt hot air drying equipment includes a control system and a drying tunnel. type material conveying device and circulation fan, and a heat exchange device is installed under the belt type material conveying device. The steam distribution drum, the output steam end of the steam distribution drum is connected to the heat exchange device through a valve, and the solar boiler, and other fuel boilers or electric boilers provide steam for the steam distribution drum. On the basis of using solar energy as the main energy source, the present invention introduces steam generated by other energy sources in the form of a steam distribution drum for comprehensive utilization, thereby overcoming and making up for the deficiency of solar energy. It can complete the drying of grain, food and vegetables.
Description
技术领域:Technical field:
本发明涉及太阳能蒸汽热风干燥系统。它是以太阳能蒸汽装置作为主要热源,通过其他能源产生的蒸汽的补充,通过蒸汽分汽包进行分配以供给干燥装备对农产品进行干燥处理。 The invention relates to a solar steam hot air drying system. It uses the solar steam device as the main heat source, supplemented by the steam generated by other energy sources, and distributes it through the steam distribution drum to supply the drying equipment to dry the agricultural products.
背景技术:Background technique:
新能源和可再生能源的开发和利用已经成为一个全球性的重大课题。太阳能蒸汽技术的应用推广,能很好地解决农产品干燥成本高的问题。特别是对那些缺电少煤的农村地区,丰富的太阳能是取之不尽的,可为农产品的干燥和深加工提供能源。利用太阳能蒸汽热风干燥系统干燥物料,具有节能、无污染、高效等特点,完全符合国家产能发展的大方向。但是太阳能受天气的因素影响较大,在太阳辐射功率较低的情况下,干燥效率会受到很大的影响,这也是太阳能应用于工业化生产的限制,本发明在将太阳能作为主要能源的基础上,又通过分汽包的形式引入其他能源产生的蒸汽进行综合利用,从而克服和弥补了太阳能的不足。如果原企业有燃料锅炉或电锅炉,可以直接兼容、使用。 The development and utilization of new energy and renewable energy has become a major global issue. The application and promotion of solar steam technology can well solve the problem of high drying cost of agricultural products. Especially for those rural areas that lack electricity and coal, abundant solar energy is inexhaustible, which can provide energy for drying and deep processing of agricultural products. The solar steam hot air drying system is used to dry materials, which has the characteristics of energy saving, pollution-free, high efficiency, etc., and fully conforms to the general direction of national production capacity development. However, solar energy is greatly affected by weather factors. In the case of low solar radiation power, the drying efficiency will be greatly affected. This is also the limitation that solar energy is applied to industrial production. The present invention uses solar energy as the main energy. , and introduce steam generated by other energy sources in the form of sub-steam drums for comprehensive utilization, thereby overcoming and making up for the deficiency of solar energy. If the original enterprise has a fuel boiler or an electric boiler, it can be directly compatible and used.
专利的内容:Contents of the patent:
本发明提供一种太阳能混合能源蒸汽热风农产品干燥系统,可以完成对粮食的干燥、食品的干燥和蔬菜的干燥等。 The invention provides a solar energy mixed energy steam hot air agricultural product drying system, which can complete the drying of grain, food and vegetables.
本发明的技术方案如下: Technical scheme of the present invention is as follows:
太阳能混合能源蒸汽热风农产品干燥系统,包括太阳能蒸汽装备、带式热风干燥装备和控制系统组成,所述的太阳能蒸汽装备包括太阳能锅炉、补水装置、检测和控制系统,其特征在于所述的带式热风干燥装备包括控制系统和烘干隧道,烘干隧道内安装有带式物料传输装置与循环风机,位于带式物料传输装置下方安装有热交换装置,所述的循环风机鼓吹热风在烘干隧道内循环,烘干隧道顶部安装有若干个排水分风机,包括有蒸汽分汽包,蒸汽分汽包输出蒸汽端通过阀门接入所述的热交热装置,太阳能锅炉、及其它燃料锅炉或电锅炉为蒸汽分汽包提供蒸汽。 The solar energy mixed energy steam hot air drying system for agricultural products includes solar steam equipment, belt hot air drying equipment and a control system. The hot air drying equipment includes a control system and a drying tunnel. A belt material conveying device and a circulating fan are installed in the drying tunnel. A heat exchange device is installed under the belt conveying device. The circulating fan blows hot air in the drying tunnel. Internal circulation, several drainage fans are installed on the top of the drying tunnel, including a steam distribution drum, and the output steam end of the steam distribution drum is connected to the heat exchange device, solar boiler, and other fuel boilers or electric boilers through a valve. The boiler supplies steam to the steam distribution drum.
烘干隧道由预热段、高温段和低温段组成,每段之间有隔离装置,每段内带式物料传输装置下方分别安装有热交换装置,每段的顶部安装有循环风机和排水分风机,各段独立构成热风循环。 The drying tunnel is composed of a preheating section, a high temperature section and a low temperature section. There is an isolation device between each section. A heat exchange device is installed under each section's inner belt material conveying device. A circulating fan and a drainage system are installed on the top of each section. Fan, each section independently constitutes a hot air circulation.
各段内分别安装有温度和湿度传感器,通过对温度的检测来控制的各段热交换装置蒸汽量的输入、循环风机的调整,根据物料的湿度或水分调整干燥机各段的温度。 Temperature and humidity sensors are installed in each section, and the input of steam in each section of heat exchange device and the adjustment of circulating fan are controlled by temperature detection, and the temperature of each section of the dryer is adjusted according to the humidity or moisture of the material.
热交换装置的出水管外接过滤器后再接入补水装置。 The water outlet pipe of the heat exchange device is connected to an external filter and then connected to the water supply device.
热交换装置上安装有电辅加热系统,从而克服阴雨和太阳辐照不足对蒸汽量的影响。 An electric auxiliary heating system is installed on the heat exchange device to overcome the influence of rain and insufficient solar radiation on the steam volume.
所述的带式物料传输装置的传输网带位于烘干隧道下方安装有网架,网架底部为弹性网,外围设有护框,所述的网架沿传输网带行进方向分隔成若干格,每格内均放置了弹性小球,弹性小球正好顶在传输网带上或与传输网带有间隙,当传输网带上物料到达网架上方位置时,传输网带下压弹性小球与弹性网,当物料通过后弹性网与弹性小球上弹,起到冲击传输网带上的物料向上串动效果。 The transmission network belt of the belt-type material transmission device is located below the drying tunnel and is equipped with a network frame. The bottom of the network frame is an elastic network, and the periphery is provided with a protective frame. , elastic balls are placed in each grid, and the elastic balls just stand on the transmission mesh belt or have a gap with the transmission mesh. When the material on the transmission mesh belt reaches the position above the grid frame, the transmission mesh belt presses down on the elastic balls And the elastic net, when the material passes through, the elastic net and the elastic ball bounce up, which has the effect of moving the material on the impact transmission net belt upwards.
高温段的排水分风机出口装有可调风门和空气净化排湿装置,所述风门可将排出的热风引向不同的风道,即可直接排出,也可经过空气净化排湿装置处理后重新引入到预热段。 The outlet of the drainage fan in the high-temperature section is equipped with an adjustable damper and an air purification and dehumidification device. The damper can guide the discharged hot air to different air ducts, which can be discharged directly, or it can be redistributed after being treated by the air purification and dehumidification device. Introduced into the warm-up section.
太阳能蒸汽装置是利用偏心聚焦高温集热管技术和折射式高效能集热板技术形成的高温蒸汽,蒸汽通过输送管道送入到带式热风干燥设备,经过热交换装置、循环风机将热风吹到物料表面,提高物料表面的温度,驱散物料表面水分,并在排水分风机的引导下将物料表面的水分通过排湿管道排出。 The solar steam device is a high-temperature steam formed by eccentric focusing high-temperature heat collecting tube technology and refraction high-efficiency heat collecting plate technology. The steam is sent to the belt-type hot air drying equipment through the conveying pipeline, and the hot air is blown to the material through the heat exchange device and the circulating fan. surface, increase the temperature of the surface of the material, disperse the moisture on the surface of the material, and discharge the moisture on the surface of the material through the dehumidification pipe under the guidance of the drainage fan.
本系统太阳能蒸汽为主要加热源通过干燥装置对物料进行干燥,它的温度可控,可采取分段、变温干燥。干燥的物料效率高、质量高、成品率高、颜色美观。同时以太阳能蒸汽为热源,由于利用的温度高,可在短时间内提高干燥室的温度,保证干燥室温度不变,同时可以节约水资源,因为蒸汽循环需要的水较少,同时冷凝的水(60℃左右)可通过过滤器再次输送到太阳能装置,可以节约水资源和减少热能的损失。本发明在将太阳能作为主要能源的基础上,又通过分汽包的形式引入其他能源产生的蒸汽进行综合利用,从而克服和弥补了太阳能的不足。如果原企业有燃料锅炉或电锅炉,可以直接兼容、使用。 The system uses solar steam as the main heating source to dry the material through the drying device. Its temperature is controllable, and it can be segmented and variable temperature drying. The dried material has high efficiency, high quality, high yield and beautiful color. At the same time, solar steam is used as the heat source. Due to the high temperature used, the temperature of the drying room can be increased in a short time to ensure that the temperature of the drying room remains unchanged. At the same time, water resources can be saved, because the steam cycle requires less water and condensed water (about 60°C) can be sent to the solar device again through the filter, which can save water resources and reduce heat loss. On the basis of using solar energy as the main energy source, the invention introduces steam generated by other energy sources in the form of a steam distribution drum for comprehensive utilization, thereby overcoming and making up for the deficiency of solar energy. If the original enterprise has a fuel boiler or an electric boiler, it can be directly compatible and used.
附图说明 Description of drawings
图1为本发明结构原理图。 Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明网架结构示意图。 Fig. 2 is a schematic diagram of the grid structure of the present invention.
具体实施方式 Detailed ways
太阳能混合能源蒸汽热风农产品干燥系统,包括太阳能蒸汽装备、带式热风干燥装备和控制系统组成,所述的太阳能蒸汽装备包括太阳能锅炉17、补水泵15、检测和控制系统,带式热风干燥装备包括控制系统16和烘干隧道,烘干隧道内安装有带式物料传输装置1及其输送电机10,烘干隧道由预热段、高温段和低温段组成,每段2-5米,之间有隔离装置,每段内带式物料传输装置1下方分别安装有热交换装置4,每段的顶部安装有循环风机7和排水分风机3,排水分风机3出风口接排风管道8、9,各段独立构成热风循环。所述的带式物料传输装置的传输网带20位于烘干隧道下方安装有网架2,网架2底部为弹性网,外围设有护框,所述的网架2沿传输网带行进方向分隔成若干格22,每格内均放置了弹性小球19;传输网带20背面间隔设有支撑杆21;弹性小球19与传输网带20有间隙,当传输网带20上物料到达网架2上方位置时,传输网带20上支撑杆21下压弹性小球19与弹性网,当物料通过后弹性网与弹性小球19上弹,起到冲击传输网带20上的物料向上串动效果。使物料有短暂的悬空状态,从而促使堆积的物料水分快速蒸发和排出。
Solar energy mixed energy steam hot air drying system for agricultural products, including solar steam equipment, belt hot air drying equipment and control system, the solar steam equipment includes
包括有蒸汽分汽包18,蒸汽分汽包18输出蒸汽端通过阀门接入所述的热交热装置4。太阳能锅炉17、及其它燃料锅炉或电锅炉 通过蒸汽输送管道5为蒸汽分汽包18提供蒸汽。蒸汽输送管道5上安装有蒸汽电磁阀门6。热交换装置4的出水管外接三通水阀13、过滤器14经过补水泵15后再接入太阳能锅炉17。太阳能锅炉17的蒸汽输入到分汽包的管路中安装有蒸汽开关12、蒸汽压力表11。预热段、高温段和低温段分段供汽,分段控制温度,控制供气量。
It includes a
各段内分别安装有温度和湿度传感器,通过对温度的检测来控制的各段热交换装置蒸汽量的输入、循环风机的调整,根据物料的湿度或水分调整干燥机各段的温度。 Temperature and humidity sensors are installed in each section, and the input of steam in each section of heat exchange device and the adjustment of circulating fan are controlled by temperature detection, and the temperature of each section of the dryer is adjusted according to the humidity or moisture of the material.
热交换装置上安装有电辅加热系统,从而克服阴雨和太阳辐照不足对蒸汽量的影响。 An electric auxiliary heating system is installed on the heat exchange device to overcome the influence of rain and insufficient solar radiation on the steam volume.
高温段的排水分风机的出风管8、9上装有可调风门和空气净化排湿装置,所述风门可将排出的热风引向不同的风道,即可直接排出,也可经过空气净化排湿装置处理后重新引入到预热段。 The air outlet pipes 8 and 9 of the drainage fan in the high temperature section are equipped with adjustable dampers and air purification and dehumidification devices. The dampers can guide the discharged hot air to different air ducts, which can be directly discharged or through air purification. Reintroduced to the preheating section after treatment by the dehumidifier.
当水通过三通水阀13和净水器14过滤后进入到补水泵15;补水泵会根据太阳能蒸汽锅炉传感器检测到的指令自动将水送进太阳能锅炉17,在阳光的辐照下,水变为蒸汽通过三通水阀12和输送管道5进入带式物料传输装置1,
After the water is filtered through the three-
当段内温度达到要求的上限值,可通过电磁阀6控制蒸汽的输入。蒸汽输入后经过热交换装置4及循环风机7的作用,变为热风。物料排出的水分随着风从排水分风机3中排出,输送物料的传动带在无极变速电机10的带动下运行,其输送速度可根据物料的要求来调整。当蒸汽循环的冷凝水经过过滤器14和补水泵15可进行循环利用。补水来源也可通过三通阀13直接由自来水供应。
When the temperature in the section reaches the required upper limit, the input of steam can be controlled through the solenoid valve 6. After the steam is input, it becomes hot air through the action of the heat exchange device 4 and the circulation fan 7 . The moisture discharged from the material is discharged from the drainage fan 3 along with the wind, and the transmission belt for conveying the material runs under the drive of the infinitely variable speed motor 10, and its conveying speed can be adjusted according to the requirements of the material. When the condensed water in the steam cycle passes through the
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| CN103157587A (en) * | 2013-03-21 | 2013-06-19 | 无锡中易薄膜科技有限公司 | Novel coating steam drying equipment |
| CN104359093A (en) * | 2014-10-30 | 2015-02-18 | 广东电网有限责任公司电力科学研究院 | Solar direct steam generation system |
| CN105486072A (en) * | 2015-12-17 | 2016-04-13 | 江苏杰英能源科技有限公司 | Segmented heat supply system of vegetable water extractor |
| CN106561806A (en) * | 2016-11-01 | 2017-04-19 | 南京师范大学 | A temperature-variable grain drying device |
| CN108902301A (en) * | 2018-06-22 | 2018-11-30 | 宿松县仙田米业有限责任公司 | A kind of rice continuous drying processing equipment |
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| 太阳能干燥在枸杞加工中的应用;慕松 等;《农业装备技术》;20081031;第34卷(第05期);第28页第1.1-1.4节,图2 * |
| 慕松 等.太阳能干燥在枸杞加工中的应用.《农业装备技术》.2008,第34卷(第05期),第28页第1.1-1.4节,第3节. |
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