CN102423563A - Resin catcher used in industrial water processing system - Google Patents

Resin catcher used in industrial water processing system Download PDF

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Publication number
CN102423563A
CN102423563A CN2011102666742A CN201110266674A CN102423563A CN 102423563 A CN102423563 A CN 102423563A CN 2011102666742 A CN2011102666742 A CN 2011102666742A CN 201110266674 A CN201110266674 A CN 201110266674A CN 102423563 A CN102423563 A CN 102423563A
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China
Prior art keywords
filter core
tube plate
core tube
filter
industrial water
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CN2011102666742A
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Chinese (zh)
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吴银
张伟
王俊坚
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NANJING CLP ENVIRONMENTAL PROTECTION ENGINEERING Co Ltd
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NANJING CLP ENVIRONMENTAL PROTECTION ENGINEERING Co Ltd
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Priority to CN2011102666742A priority Critical patent/CN102423563A/en
Publication of CN102423563A publication Critical patent/CN102423563A/en
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Abstract

The invention relates to a resin catcher used in an industrial water processing system comprising a cylinder body (1), filter cores (2), a filter core tube plate (3), a filter core tube plate installation ring (4), and a base plate (5). The cylinder body (1), the base plate (5), and the filter core tube plate installation ring (4) are composed into an integral whole through welding. The filter cores (2) and the filter core tube plate (3) are connected, and the connections are watertight. The filter core tube plate (3) and the filter core tube plate installation ring (4) are connected, and the connection is watertight. The number N of the filter cores arranged on the tube plate is no less then 2. The catcher provided by the invention is adopted in industrial water processing systems with high water processing capacities. With the catcher, equipment dimension and land occupation can be greatly reduced, equipment weight can be effectively reduced, and equipment manufacturing cost can be saved. A multi-core small-diameter filter core arrangement is adopted, such that the water processing filtering capacity of the equipment can be improved. With the small-diameter filter cores, reduced strength caused by increased diameter can be avoided.

Description

一种工业水处理系统用树脂捕捉器A kind of resin trap for industrial water treatment system

技术领域 technical field

本发明设备是一种工业水处理用树脂捕捉器,安装在水处理流量在500~4000m3/h的工业水处理系统中。 The device of the invention is a resin trap for industrial water treatment, which is installed in an industrial water treatment system with a water treatment flow rate of 500-4000m3/h.

背景技术 Background technique

目前,用于工业水处理中的树脂捕捉器,基本上以立式筒体+单芯滤元(见图1)为主。当工业水处理系统处理流量的增加,上述形式的设计中的设备筒体和滤元的壁厚和尺寸需要加大,造成单个设备的重量和占地面积都变大,此外单芯滤元由于尺寸和重量的增加,造成制造和检修十分不方便,需配合吊装设备来完成检修。 At present, the resin traps used in industrial water treatment are basically vertical cylinder + single element filter element (see Figure 1). When the processing flow rate of the industrial water treatment system increases, the wall thickness and size of the equipment cylinder and filter element in the design of the above form need to be increased, resulting in a larger weight and floor space of a single device. In addition, the single-core filter element is due to The increase in size and weight makes it very inconvenient to manufacture and overhaul, and it is necessary to cooperate with hoisting equipment to complete the overhaul.

发明内容 Contents of the invention

本发明目的是:提出一种适用于大流量下的工业水处理系统的树脂捕捉器,在处理相同流量的前提下减小滤芯的直径,增加滤芯的过滤截面积,增大滤芯强度,降低设备筒体的壁厚和尺寸,从而达到经济节约、高效维护的目的。 The object of the present invention is: to propose a resin trap suitable for industrial water treatment systems under large flow rates, reduce the diameter of the filter element under the premise of processing the same flow rate, increase the filter cross-sectional area of the filter element, increase the strength of the filter element, and reduce equipment The wall thickness and size of the cylinder can be adjusted to achieve the purpose of economical saving and efficient maintenance.

本发明的技术解决方案是:一种工业水处理系统用树脂捕捉器,包括筒体1、滤芯2、滤芯管板3、滤芯管板安装环4、底板5、盖板6;(见图2)。 The technical solution of the present invention is: a resin trap for an industrial water treatment system, including a cylinder body 1, a filter element 2, a filter element tube plate 3, a filter element tube plate mounting ring 4, a bottom plate 5, and a cover plate 6; (see Figure 2 ).

这种树脂捕捉器中的筒体1和底板5、滤芯管板安装环4通过焊接组成一个整体,滤芯2与滤芯管板3水密连接,滤芯管板3和滤芯管板安装环4水密连接。管板上均匀布置滤芯的数量N≥2根。 The cylinder body 1, base plate 5, and filter core tube plate mounting ring 4 in this resin trap form a whole by welding, the filter core 2 is connected watertightly with the filter core tube plate 3, and the filter core tube plate 3 and the filter core tube plate mounting ring 4 are watertightly connected. The number of filter elements evenly arranged on the tube plate is N≥2.

筒体1材质根据需要可以为碳钢衬胶或不锈钢。 The material of cylinder body 1 can be carbon steel lined with rubber or stainless steel as required.

滤芯(滤芯管)2的缝隙可以根据设计要求调整。滤芯(滤芯管)材质可根据水质、压力等情况进行选材,既可以采用金属材料(如:不锈钢)也可以采用非金属材料(如:高分子材料、无机材料)。 The gap of the filter element (filter element tube) 2 can be adjusted according to design requirements. The material of the filter element (filter tube) can be selected according to the water quality, pressure, etc., and can be made of metal materials (such as: stainless steel) or non-metallic materials (such as: polymer materials, inorganic materials).

其中滤芯的数量、大小可根据系统的水处理量来进行匹配调整,滤芯一般在树脂捕捉器滤芯管板上均匀布置根数可以没有上限,使用多根较细的滤芯,同时树脂捕捉器的外形可根据使用现场的场地条件及其他要求设计为立式或卧式等各种形式。这种树脂捕捉器特别适用于流量在500~4000m3/h的工业水处理系统中。 The number and size of filter elements can be matched and adjusted according to the water treatment capacity of the system. Generally, the number of filter elements is evenly arranged on the filter element tube plate of the resin trap. There is no upper limit, and multiple thinner filter elements are used. It can be designed in various forms such as vertical or horizontal according to the site conditions and other requirements of the site. This resin trap is especially suitable for industrial water treatment systems with a flow rate of 500~4000m3/h.

筒体、底板、盖板的尺寸,根据处理的水量、进水压力等有关参数来计算确定。 The size of cylinder body, bottom plate and cover plate shall be calculated and determined according to relevant parameters such as water volume to be treated and water inlet pressure.

本发明有益效果:树脂捕捉器(1)在大处理水量的工业水处理系统中应用,能够大幅度减小设备的尺寸和占地面积,并有效减轻设备的重量,节约设备制造成本;(2)通过采用多芯小直径滤芯布置,可以在同等设备直径下,增大设备的水处理过滤能力;(3)采用小直径滤芯避免了由直径增大带来的强度降低,有效提高滤芯在发生树脂泄漏时的压差耐受能力;(4)采用小直径滤芯,可以降低滤芯的单重,减低检修维护的工作量,提高了工作效率。 Beneficial effects of the present invention: the resin trap (1) is applied in an industrial water treatment system with a large amount of treated water, which can greatly reduce the size and floor area of the equipment, effectively reduce the weight of the equipment, and save equipment manufacturing costs; (2 ) By adopting the arrangement of multi-core and small-diameter filter elements, the water treatment and filtration capacity of the equipment can be increased under the same equipment diameter; (3) The use of small-diameter filter elements avoids the decrease in strength caused by the increase in diameter, and effectively improves the filter element. Pressure difference tolerance when resin leaks; (4) The use of small-diameter filter elements can reduce the weight of the filter element, reduce the workload of maintenance and improve work efficiency.

附图说明 Description of drawings

图1为传统单芯滤元树脂捕捉器结构示意图。 Figure 1 is a schematic diagram of the structure of a traditional single-core filter element resin trap.

图2为本发明树脂捕捉器的结构示意图。 Fig. 2 is a schematic structural view of the resin trap of the present invention.

图2中:1、筒体 2、滤芯 3、滤芯管板  4、滤芯管板安装环  5、底板  6、盖板。  In Figure 2: 1. Cylinder body 2. Filter element 3. Filter element tube plate 4. Filter element tube plate mounting ring 5. Bottom plate 6. Cover plate. the

具体实施方式 Detailed ways

下面结合附图2对本发明设备作进一步说明。 The equipment of the present invention will be further described below in conjunction with accompanying drawing 2 .

本发明的具体实施例:一种工业水处理系统用树脂捕捉器,主要包括筒体1、滤芯2、滤芯管板3、滤芯管板安装环4、底板5、盖板6。 A specific embodiment of the present invention: a resin trap for an industrial water treatment system, mainly comprising a cylinder 1 , a filter element 2 , a filter element tube plate 3 , a filter element tube plate mounting ring 4 , a bottom plate 5 , and a cover plate 6 .

这种树脂捕捉器特别适用于流量在500~4000m3/h的工业水处理系统中。 This resin trap is especially suitable for industrial water treatment systems with a flow rate of 500~4000m3/h.

这种树脂捕捉器中的筒体1和底板5、滤芯管板安装环4通过焊接组成一个整体,滤芯2与滤芯管板3水密连接,滤芯2和滤芯管板3连接后与滤芯管板安装环4水密连接。通过滤芯管板的安装环安装滤芯。其中滤芯的数量、大小可根据系统的水处理量来进行匹配调整,设计参数根据每根滤芯的过滤面积,滤芯一般在树脂捕捉器滤芯管板上均匀布置2根以上,同时树脂捕捉器的外形可根据使用现场的场地条件及其他要求设计为立式或卧式等各种形式。附图示意的实施例中,如果参考筒体和每根单元滤芯的直径比例,可以安装7-16支滤芯,仍采用传统材质的树脂滤芯,如每根单元滤芯的直径较细,可以设有更多单元的滤芯。如每根单元滤芯的直径较大,也可以只设有三根或六根滤芯。树脂捕捉器中的筒体1的直径为450-1000mm,滤芯管板的直径亦然,本发明每根单元滤芯的直径在80-200mm较好。更具体言之,筒体、底板、盖板的尺寸,根据处理的水量、进水压力等有关参数来计算确定。 The cylinder body 1, the bottom plate 5, and the filter element tube plate mounting ring 4 in this resin trap form a whole by welding, the filter element 2 and the filter element tube plate 3 are connected watertightly, and the filter element 2 and the filter element tube plate 3 are connected and installed with the filter element tube plate Ring 4 is watertightly connected. Install the element through the mounting ring of the element tubesheet. The number and size of filter elements can be matched and adjusted according to the water treatment capacity of the system. The design parameters are based on the filtration area of each filter element. Generally, more than 2 filter elements are evenly arranged on the filter element tube plate of the resin trap. At the same time, the shape of the resin trap It can be designed in various forms such as vertical or horizontal according to the site conditions and other requirements of the site. In the embodiment shown in the drawings, if referring to the diameter ratio of the cylinder body and each unit filter element, 7-16 filter elements can be installed, and the resin filter element of traditional material is still used. If the diameter of each unit filter element is relatively small, it can be equipped with Filter elements for more units. If the diameter of each unit filter element is relatively large, only three or six filter elements can be provided. The diameter of the cylinder body 1 in the resin trap is 450-1000mm, and the diameter of the filter element tube sheet is also the same. The diameter of each unit filter element of the present invention is preferably 80-200mm. More specifically, the dimensions of the cylinder body, bottom plate, and cover plate are calculated and determined according to relevant parameters such as the amount of water to be treated and the pressure of water inlet.

本发明树脂捕捉器装置不仅能方便制作安装,增加通流面积,提高流量及使用安全性,而且能够大幅度减低设备的尺寸和占地面积,并有效减轻设备的重量,节约设备制造成本;这种树脂捕捉器结构简单,适用性广,适用于大流量、高流速、各种压力环境下的水处理系统,特别是能适用于大型火电和核电凝结水精处理和补给水系统中,可达到在不增加设备尺寸和重量的情况下,增大设备的处理能力。 The resin catcher device of the present invention can not only facilitate production and installation, increase the flow area, improve the flow rate and use safety, but also greatly reduce the size and floor area of the equipment, effectively reduce the weight of the equipment, and save equipment manufacturing costs; This kind of resin trap has simple structure and wide applicability. It is suitable for water treatment systems under large flow, high flow rate and various pressure environments, especially for large-scale thermal power and nuclear power condensate polishing and make-up water systems. It can reach Increase the processing capacity of the device without increasing the size and weight of the device.

Claims (3)

1. an industrial water conditioning system is used resin catcher, comprises cylindrical shell (1), filter core (2), filter core tube sheet (3), filter core tube sheet installing ring (4), base plate (5); Cylindrical shell (1) and base plate (5), filter core tube sheet installing ring (4) are through being welded to form an integral body, and filter core (2) is connected with filter core tube sheet (3) watertight, and filter core tube sheet (3) is connected with filter core tube sheet installing ring (4) watertight; It is characterized in that on the tube sheet arranging quantity N >=2 piece of filter core.
2. use resin catcher according to the said a kind of industrial water conditioning system of claim 1, it is characterized in that profile is vertical or horizontal.
3. use resin catcher according to the said a kind of industrial water conditioning system of claim 1, it is characterized in that filter core adopts nonmetal or metal material constitutes.
CN2011102666742A 2011-09-09 2011-09-09 Resin catcher used in industrial water processing system Pending CN102423563A (en)

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Application Number Priority Date Filing Date Title
CN2011102666742A CN102423563A (en) 2011-09-09 2011-09-09 Resin catcher used in industrial water processing system

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Application Number Priority Date Filing Date Title
CN2011102666742A CN102423563A (en) 2011-09-09 2011-09-09 Resin catcher used in industrial water processing system

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CN102423563A true CN102423563A (en) 2012-04-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104355366A (en) * 2014-11-19 2015-02-18 许天浩 Novel anti-leaking unit
CN105355251A (en) * 2015-12-14 2016-02-24 中广核工程有限公司 Resin trapper for nuclear power plant
CN110947251A (en) * 2018-09-26 2020-04-03 中国石油天然气集团有限公司 Filter element supporting device of filtering separator

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2239032A1 (en) * 2009-04-09 2010-10-13 Natural Blue GmbH Filter element and filter device
CN201799155U (en) * 2010-09-14 2011-04-20 华电水处理技术工程有限公司 Large-flow filter
CN202237476U (en) * 2011-09-09 2012-05-30 南京中电环保工程有限公司 Resin catcher for industrial water treatment system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2239032A1 (en) * 2009-04-09 2010-10-13 Natural Blue GmbH Filter element and filter device
CN201799155U (en) * 2010-09-14 2011-04-20 华电水处理技术工程有限公司 Large-flow filter
CN202237476U (en) * 2011-09-09 2012-05-30 南京中电环保工程有限公司 Resin catcher for industrial water treatment system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104355366A (en) * 2014-11-19 2015-02-18 许天浩 Novel anti-leaking unit
CN105355251A (en) * 2015-12-14 2016-02-24 中广核工程有限公司 Resin trapper for nuclear power plant
CN110947251A (en) * 2018-09-26 2020-04-03 中国石油天然气集团有限公司 Filter element supporting device of filtering separator
CN110947251B (en) * 2018-09-26 2021-11-02 中国石油天然气集团有限公司 Filter element supporting device of filtering separator

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Application publication date: 20120425