CN102419412B - For the Automatic Link Establishment of photovoltaic module Insulation monitoring - Google Patents
For the Automatic Link Establishment of photovoltaic module Insulation monitoring Download PDFInfo
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- CN102419412B CN102419412B CN201110395967.0A CN201110395967A CN102419412B CN 102419412 B CN102419412 B CN 102419412B CN 201110395967 A CN201110395967 A CN 201110395967A CN 102419412 B CN102419412 B CN 102419412B
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- 238000009413 insulation Methods 0.000 title claims abstract description 40
- 238000012544 monitoring process Methods 0.000 title 1
- 238000001514 detection method Methods 0.000 claims abstract description 53
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- 238000012546 transfer Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000012360 testing method Methods 0.000 description 5
- 238000003475 lamination Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
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- 238000011056 performance test Methods 0.000 description 1
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Abstract
本发明涉及一种用于光伏组件绝缘检测的自动连接装置，安装在传输光伏组件的自动传输装置上，所述的自动传输装置包括传输机架和设置在传输机架上的带式传输机构，包括设置在带式传输机构上方的接触式绝缘检测装置，所述的接触式绝缘检测装置包括检测机架以及设置在检测机架上的正极触极和负极触极，检测机架上还具有驱动正极触极和负极触极上下移动的垂直调整装置。本发明用于光伏组件绝缘检测的自动连接装置，构思新颖，结构简单，易于制造，通过自动控制的接触式绝缘检测装置实现自动绝缘检测，自动化程度高，工作效率高，接触式绝缘检测装置的位置可实现三个轴向调节，能适应各种规格的光伏组件生产需要，通用性较高。
The invention relates to an automatic connection device for insulation detection of photovoltaic components, which is installed on an automatic transmission device for transporting photovoltaic components. The automatic transmission device includes a transmission frame and a belt transmission mechanism arranged on the transmission frame. It includes a contact-type insulation detection device arranged above the belt transmission mechanism. The contact-type insulation detection device includes a detection frame and a positive electrode contact and a negative electrode electrode arranged on the detection frame. The detection frame also has a drive Vertical adjustment device for positive and negative poles moving up and down. The automatic connection device for photovoltaic module insulation detection of the present invention has a novel concept, simple structure, and is easy to manufacture. Automatic insulation detection is realized through an automatically controlled contact type insulation detection device, which has a high degree of automation and high work efficiency. The position can be adjusted in three axial directions, which can meet the production needs of photovoltaic modules of various specifications, and has high versatility.
Description
技术领域 technical field
本发明涉及光伏组件生产及测试设备技术领域，尤其是一种用于光伏组件绝缘检测的自动连接装置。The invention relates to the technical field of photovoltaic module production and testing equipment, in particular to an automatic connection device for photovoltaic module insulation detection.
背景技术 Background technique
光伏组件(俗称太阳能电池板)由太阳能电池片或由激光机切割开的不同规格的太阳能电池组合在一起构成。由于单片太阳能电池片的电流和电压都很小，把单片太阳能电池片串联获得高电压，再并联获得高电流后，通过一个二极管对外输出电能。光伏组件是太阳能发电的重要设备，现有的生产工艺流程为：第一步单片焊接、第二步串联焊接、第三步叠层、第四步层压、第五步组框、第六步电性能测试、第七步清洗、最后包装入库。其中电性能测试中有一项为光伏组件绝缘测试，采用专门的绝缘测试仪，将光伏组件接线盒的引出线短路后接到有限流装置的绝缘测试仪的正极，将光伏组件暴露的金属部分接到绝缘测试仪的负极。通过绝缘测试仪可直观的显示被测光伏组件的各项电性能指标。Photovoltaic modules (commonly known as solar panels) are composed of solar cells or solar cells of different specifications cut by a laser machine. Since the current and voltage of a single solar cell are very small, a single solar cell is connected in series to obtain a high voltage, and then connected in parallel to obtain a high current, and the electric energy is output through a diode. Photovoltaic modules are important equipment for solar power generation. The existing production process is as follows: the first step is monolithic welding, the second step is series welding, the third step is lamination, the fourth step is lamination, the fifth step is frame, the sixth step is The first step is electrical performance testing, the seventh step is cleaning, and finally packaging and storage. Among them, one of the electrical performance tests is the insulation test of photovoltaic modules. A special insulation tester is used to short-circuit the lead-out wire of the junction box of the photovoltaic module and then connect it to the positive pole of the insulation tester of the current limiting device, and connect the exposed metal part of the photovoltaic module to to the negative terminal of the insulation tester. The insulation tester can visually display various electrical performance indicators of the tested photovoltaic modules.
但在光伏组件的流水线生产中，此项操作需要人工手动操作，光伏组件接线盒的引出线需要人工连接，工作效率低，大大的降低了自动化程度，已不适合现在的全自动生产线。However, in the assembly line production of photovoltaic modules, this operation requires manual operation, and the lead-out wires of the junction box of photovoltaic modules need to be manually connected. The work efficiency is low, and the degree of automation is greatly reduced. It is no longer suitable for the current fully automatic production line.
发明内容 Contents of the invention
本发明要解决的技术问题是：为了解决现有技术中的不足，本发明提供一种用于光伏组件绝缘检测的自动连接装置，通过自动控制的接触式绝缘检测装置实现自动绝缘检测，自动化程度高，工作效率高。The technical problem to be solved by the present invention is: in order to solve the deficiencies in the prior art, the present invention provides an automatic connection device for photovoltaic module insulation detection, which realizes automatic insulation detection through an automatically controlled contact insulation detection device, and the degree of automation is High, high work efficiency.
本发明解决其技术问题所采用的技术方案是：一种用于光伏组件绝缘检测的自动连接装置，安装在传输光伏组件的自动传输装置上，所述的自动传输装置包括传输机架和设置在传输机架上的带式传输机构，包括设置在带式传输机构上方的接触式绝缘检测装置，所述的接触式绝缘检测装置包括检测机架以及设置在检测机架上的正极触极和负极触极，检测机架上还具有驱动正极触极和负极触极上下移动的垂直调整装置。检测时正极触极和负极触极下降分别与光伏组件的接线盒和框架接触，就能实现绝缘检测，自动化程度高。The technical solution adopted by the present invention to solve the technical problem is: an automatic connection device for photovoltaic module insulation detection, which is installed on the automatic transmission device for transporting photovoltaic components, and the automatic transmission device includes a transmission frame and is set on The belt transmission mechanism on the transmission frame includes a contact insulation detection device arranged above the belt transmission mechanism, and the contact insulation detection device includes a detection frame and a positive contact electrode and a negative electrode arranged on the detection frame There is also a vertical adjustment device on the detection frame to drive the positive pole and the negative pole to move up and down. During the detection, the positive electrode contact and the negative electrode contact are respectively contacted with the junction box and the frame of the photovoltaic module, so that the insulation detection can be realized, and the degree of automation is high.
光伏组件在带式传输机构上传输时位置会受影响，为便于精确定位，所述的传输机架自动传输装置上设有用于光伏组件定位的规正装置，所述的规正装置包括分别设置在光伏组件移动方向的两侧和前端的气缸和设置在气缸活动端的勾头定位装置。The position of the photovoltaic module will be affected when it is transported on the belt conveyor mechanism. In order to facilitate accurate positioning, the automatic transmission device of the transmission frame is provided with a regularization device for the positioning of the photovoltaic module. The regularization device includes a set of The cylinders on both sides and the front end of the moving direction of the photovoltaic module and the hook positioning device arranged at the movable end of the cylinder.
进一步的，所述的气缸数量为六个，光伏组件移动方向的两侧和前端均设置两个气缸。采用六个气缸定位效果较好。Further, the number of cylinders mentioned is six, and two cylinders are provided on both sides and the front end of the moving direction of the photovoltaic module. The positioning effect of six cylinders is better.
为适应各种规格的光伏组件进行绝缘检测，所述的检测机架上设有导轨，垂直调整装置上安装有可在所述导轨内移动的移动装置。垂直调整装置在导轨上可调节，适合各种型号的光伏组件。In order to adapt to insulation testing of photovoltaic modules of various specifications, the testing frame is provided with guide rails, and the vertical adjustment device is equipped with a moving device that can move within the guide rails. The vertical adjustment device is adjustable on the guide rail, suitable for various types of photovoltaic modules.
为使结构紧凑，作为优选，所述的检测机架与光伏组件的运动方向垂直设置。检测机架与光伏组件的运动方向平行设置或其他角度设置也能实现绝缘检测，但结构会复杂，不利于操作。In order to make the structure compact, preferably, the detection frame is arranged perpendicular to the moving direction of the photovoltaic module. Insulation detection can also be achieved by setting the detection frame parallel to the moving direction of the photovoltaic module or at other angles, but the structure will be complicated and not conducive to operation.
本发明的有益效果是，本发明用于光伏组件绝缘检测的自动连接装置，构思新颖，结构简单，易于制造，通过自动控制的接触式绝缘检测装置实现自动绝缘检测，自动化程度高，工作效率高，接触式绝缘检测装置的位置可实现三个轴向调节，能适应各种规格的光伏组件生产需要，通用性较高。The beneficial effect of the present invention is that the automatic connection device for photovoltaic module insulation detection of the present invention has a novel concept, a simple structure, and is easy to manufacture, and realizes automatic insulation detection through an automatically controlled contact type insulation detection device, which has a high degree of automation and high work efficiency , The position of the contact insulation detection device can be adjusted in three axial directions, which can meet the production needs of photovoltaic modules of various specifications, and has high versatility.
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的用于光伏组件绝缘检测的自动连接装置的主视图；Fig. 1 is the front view of the automatic connection device for photovoltaic module insulation detection of the present invention;
图2是本发明的用于光伏组件绝缘检测的自动连接装置的俯视图。Fig. 2 is a top view of the automatic connection device for photovoltaic module insulation detection of the present invention.
图中：1.光伏组件，11.接线盒，2.自动传输装置，21.传输机架，22.带式传输机构，23.气缸，24.勾头定位装置，3.接触式绝缘检测装置，31.检测机架，311.轨道，32.正极触极，33.负极触极，4.垂直调整装置，5.移动装置。In the figure: 1. Photovoltaic module, 11. Junction box, 2. Automatic transmission device, 21. Transmission frame, 22. Belt transmission mechanism, 23. Cylinder, 24. Hook positioning device, 3. Contact insulation detection device , 31. Detection frame, 311. Track, 32. Positive contact pole, 33. Negative contact pole, 4. Vertical adjustment device, 5. Mobile device.
具体实施方式 Detailed ways
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图，仅以示意方式说明本发明的基本结构，因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
图1图2是本发明的用于光伏组件绝缘检测的自动连接装置的最佳实施例，安装在传输光伏组件1的自动传输装置2上，自动传输装置2包括传输机架21和设置在传输机架21上的带式传输机构22，包括设置在带式传输机构22上方的接触式绝缘检测装置3，接触式绝缘检测装置3包括检测机架31以及设置在检测机架31上的正极触极32和负极触极33，检测机架31上还具有驱动正极触极32和负极触极33上下移动的垂直调整装置4。Fig. 1 and Fig. 2 are the best embodiments of the automatic connection device for photovoltaic module insulation detection of the present invention, which are installed on the automatic transfer device 2 for transferring the photovoltaic module 1, and the automatic transfer device 2 includes a transfer frame 21 and is arranged on the transfer The belt transmission mechanism 22 on the frame 21 includes a contact type insulation detection device 3 arranged above the belt type transmission mechanism 22. The contact type insulation detection device 3 includes a detection frame 31 and a positive electrode contact set on the detection frame 31. Pole 32 and negative pole contact 33, the detection frame 31 also has a vertical adjustment device 4 that drives the positive pole 32 and negative pole 33 to move up and down.
传输机架自动传输装置2上设有用于光伏组件定位的规正装置，规正装置包括分别设置在光伏组件1移动方向的两侧和前端的气缸23和设置在气缸23活动端的勾头定位装置24。气缸23数量为六个，光伏组件1移动方向的两侧和前端均设置两个气缸23。当光伏组件1到达指定位置时，气缸23驱动勾头定位装置24运动，勾头定位装置24向光伏组件1的三侧边作用，使光伏组件1精确定位，以便于接触式绝缘检测装置3的正极触极32和负极触极33精确定位。The automatic transmission device 2 of the transmission rack is equipped with a straightening device for positioning the photovoltaic modules. The straightening device includes cylinders 23 respectively arranged on both sides and front ends of the moving direction of the photovoltaic modules 1 and a hook positioning device arranged on the movable end of the cylinders 23. twenty four. The number of cylinders 23 is six, and two cylinders 23 are arranged on both sides and the front end of the moving direction of the photovoltaic module 1 . When the photovoltaic module 1 reaches the specified position, the cylinder 23 drives the hook positioning device 24 to move, and the hook positioning device 24 acts on the three sides of the photovoltaic module 1, so that the photovoltaic module 1 is accurately positioned, so that the contact insulation detection device 3 The positive electrode 32 and the negative electrode 33 are precisely positioned.
为实现位置调节，适应各种型号的生产，检测机架31上设有导轨311，垂直调整装置4上安装有可在导轨311内移动的移动装置5。In order to realize position adjustment and adapt to the production of various models, a guide rail 311 is provided on the detection frame 31 , and a moving device 5 that can move in the guide rail 311 is installed on the vertical adjustment device 4 .
检测机架31与光伏组件1的运动方向垂直设置。这种垂直的设置方式，结构紧凑、简单。The detection frame 31 is arranged perpendicular to the moving direction of the photovoltaic module 1 . This vertical arrangement is compact and simple.
以上述依据本发明的理想实施例为启示，通过上述的说明内容，相关工作人员完全可以在不偏离本项发明技术思想的范围内，进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容，必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.
Claims (4)
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| CN103018643B (en) * | 2012-12-25 | 2015-02-25 | 江苏赛拉弗光伏系统有限公司 | Automatic insulation and voltage resistance testing device for solar photovoltaic module |
| CN113206493B (en) * | 2021-06-02 | 2025-05-06 | 无锡市精电技术有限公司 | Solar panel longitudinal insulation pad equipment |
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| CN2838777Y (en) * | 2005-07-28 | 2006-11-22 | 深圳市精实机电科技有限公司 | Automatic sorter for squar battery flow-line production |
| CN101187695A (en) * | 2006-11-15 | 2008-05-28 | 宁波野龙机械有限公司 | Automatic electricity-testing machine of battery |
| CN201637792U (en) * | 2010-01-04 | 2010-11-17 | 常熟阿特斯阳光电力科技有限公司 | A solar battery string testing device |
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Effective date of registration: 20170621 Address after: 213000 Jiangsu province west of the city of Changzhou Taihu science and Technology Industrial Park orchid Road No. 8 Patentee after: CHANGZHOU HUAYANG PV TESTING TECHNOLOGY Co.,Ltd. Address before: 213100, No. 9 West Taihu Road, Wujin Economic Development Zone, Changzhou, Jiangsu Patentee before: Changzhou Sky Solar New Energy Institute |
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Address after: 213000 No. 8, Lan Xiang Road, West Taihu science and Technology Industrial Park, Changzhou, Jiangsu Patentee after: CHANGZHOU HUAYANG EXAMINATION AND DETECTION TECHNOLOGY Co.,Ltd. Address before: 213000 No. 8, Lan Xiang Road, West Taihu science and Technology Industrial Park, Changzhou, Jiangsu Patentee before: CHANGZHOU HUAYANG PV TESTING TECHNOLOGY Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150812 |