CN102407186A - Traditional Chinese medicine ultrafine powder sieve linkage system - Google Patents
Traditional Chinese medicine ultrafine powder sieve linkage system Download PDFInfo
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技术领域 technical field
本发明涉及中药微粉筛分系统,尤其是涉及中药超微粉粉筛联动系统。 The invention relates to a traditional Chinese medicine fine powder sieving system, in particular to a traditional Chinese medicine superfine powder sieve linkage system.
背景技术 Background technique
中药超微粉碎技术是指以植物药材细胞破壁为目的,利用机械或流体力学途径将直径为3mm以上的中药粉体粉碎至10-15μm的过程(一般药材在该粒度条件下的细胞破壁率大于95%)。其工作原理一般包括对中药粉体的冲击、碰撞、摩擦、剪切、研磨和同步断裂等。目前在中药超微粉制备方面常用的是机械粉碎法和气流过筛分级法。由于中药对药性和用药部位都有特殊的要求,目前常用的气流送料直接粉碎法易使中药成分分离,不能达到产品的质量要求。气流过筛分级方法是一种新型的分级方法,气流筛分机的最大优势是利用携带粉体的气流冲击透过筛网进行有效分离,但对于一些重量轻、粒径小的微米级物料进行分级时会在筛网上堆积形成结块导致筛网堵塞,造成筛分工作无法进行,极大地影响了筛分效率,不能满足规模化工业生产的需求。多级超细分级技术虽然是目前实现粉体精细分级和降低能耗的有效方法,但设备占用场地和人员投入都比较大,不适合连续规模化生产。 Traditional Chinese medicine ultrafine pulverization technology refers to the process of crushing the Chinese medicine powder with a diameter of more than 3mm to 10-15μm by mechanical or hydrodynamic means for the purpose of breaking the cell wall of the plant medicinal material (the cell wall breaking of the general medicinal material under this particle size condition rate greater than 95%). Its working principle generally includes impact, collision, friction, shearing, grinding and simultaneous fracture of traditional Chinese medicine powder. At present, mechanical pulverization and airflow sieving classification are commonly used in the preparation of traditional Chinese medicine ultrafine powder. Because traditional Chinese medicine has special requirements on the drug and the part where it is used, the current commonly used air-feeding direct pulverization method is easy to separate the components of the traditional Chinese medicine, which cannot meet the quality requirements of the product. The airflow sieving classification method is a new type of classification method. The biggest advantage of the airflow sieving machine is to use the airflow carrying the powder to impact through the screen for effective separation, but for some micron-sized materials with light weight and small particle size Sometimes it will accumulate on the sieve to form agglomerates, which will cause the sieve to be blocked, resulting in the failure of the sieving work, which greatly affects the sieving efficiency and cannot meet the needs of large-scale industrial production. Although multi-stage ultra-fine classification technology is currently an effective method to achieve fine powder classification and reduce energy consumption, the equipment occupies a lot of space and personnel investment, and is not suitable for continuous large-scale production.
发明内容 Contents of the invention
本发明目的在于提供一种直接在常温下操作、超微粉粉体最大粒度确切、制作工艺简单、适合于富含纤维素中药材单味药或混合药材粉碎并适于规模化工业生产的中药超微粉粉筛联动系统。 The object of the present invention is to provide a traditional Chinese medicine superfine powder that can be directly operated at normal temperature, has the exact maximum particle size of the superfine powder, has a simple manufacturing process, is suitable for crushing single or mixed medicinal materials rich in cellulose, and is suitable for large-scale industrial production. Micro powder powder sieve linkage system.
为实现上述目的,本发明可采取下述技术方案: To achieve the above object, the present invention can take the following technical solutions:
本发明所述的中药超微粉粉筛联动系统,包括进料装置、双缸棒磨机、双气流微粉筛机、两个旋风集料器、脉冲除尘器;所述进料装置包括上料斗,所述上料斗出料口通过上料器与一个旋风集料器连通,所述旋风集料器出料口经闭风下料器与一个粉料混合机进料口连通,所述粉料混合机出料口经闭风下料器与上料罐连通;所述双缸棒磨机出料口通过电控气动阀与所述双气流微粉筛机的混合粉进料管连通;双气流微粉筛机的细粉出料口与另一个旋风集料器连通,所述旋风集料器出料口经闭风下料器与另一个粉料混合机进料口连通;第一个旋风集料器的顶部通过管道与脉冲除尘器的进风口相连通;所述脉冲除尘器出风口与引风机的引风口连通,脉冲除尘器的灰斗出口经闭风下料器与第二个粉料混合机连通,在第二个粉料混合机出料口安装有闭风下料器;在所述上料罐出料口设置有上料器,所述上料器的一个出料口分别通过电控气动阀与双缸棒磨机进料口连通,上料器的另一个出料口通过电控气动阀和空气过滤器与漩涡风泵出风口连通;所述空气过滤器出气口通过电控气动阀和安装于上料斗出料口的上料器与第一个旋风集料器连通。 The traditional Chinese medicine superfine powder sieve linkage system of the present invention includes a feeding device, a double-cylinder rod mill, a double-airflow fine powder sieve machine, two cyclone collectors, and a pulse dust collector; the feeding device includes a hopper, The outlet of the upper hopper is communicated with a cyclone collector through the feeder, and the outlet of the cyclone collector is communicated with the inlet of a powder mixer through the closed air feeder, and the powder is mixed The discharge port of the machine is connected with the feeding tank through the air-closed feeder; the discharge port of the double-cylinder rod mill is connected with the mixed powder feeding pipe of the dual-airflow micropowder sieve through an electronically controlled pneumatic valve; the dual-airflow fine powder The fine powder outlet of the sieve machine is connected with another cyclone collector, and the outlet of the cyclone collector is connected with the inlet of another powder mixer through the closed air feeder; the first cyclone collector The top of the pulse dust collector is connected to the air inlet of the pulse dust collector through a pipe; the air outlet of the pulse dust collector is connected to the air inlet of the induced draft fan, and the ash hopper outlet of the pulse dust collector is mixed with the second powder through the closed air feeder The machine is connected, and a closed-air feeder is installed at the outlet of the second powder mixer; a feeder is provided at the outlet of the upper tank, and one outlet of the feeder is respectively passed The controlled pneumatic valve is connected with the feed port of the double-cylinder rod mill, and the other discharge port of the feeder is connected with the air outlet of the vortex air pump through the electronically controlled pneumatic valve and the air filter; The pneumatic valve and the feeder installed at the discharge port of the hopper communicate with the first cyclone collector.
所述粉料混合机为双螺旋立式混合机。 The powder mixer is a double-helix vertical mixer.
所述双气流微粉筛机包括机壳以及设置在所述机壳内腔中的开口向下的筛筒,所述筛筒的筒口与设置在机壳下部的漏斗的上开口相衔接;机壳)顶部开设有与第二个旋风集料器进料口连通的细粉出料口;在位于筛筒与机壳)之间的区域内相互垂直交叉设置有两个由横管和立管构成的门字形旋转喷气管,横管的中部与驱动电机传动联接;在筛筒中间位置垂直设置有鼓风管,鼓风管的出风口穿过筛筒与门字形旋转喷气管的横管中部相连通并通过滚动轴承与门字形旋转喷气管的横管滚动连接;鼓风管的进风口延伸出漏斗侧壁之外与外设鼓风机的鼓风口相连通;在筛筒内设置有混合粉进料管,在所述混合粉进料管的出料口上方设置有缓冲伞,混合粉进料管的进料口延伸出漏斗侧壁之外与所述双缸棒磨机和集尘罩出料口相连通。 The dual-air flow micropowder sieve machine includes a casing and a sieve cylinder with an opening downwards arranged in the inner cavity of the casing, and the mouth of the sieve cylinder is connected with the upper opening of the funnel arranged at the lower part of the casing; the casing ) on the top is provided with a fine powder outlet connected to the inlet of the second cyclone collector; in the area between the sieve drum and the casing), there are two vertically intersecting tubes consisting of horizontal tubes and vertical tubes. The door-shaped rotating air jet pipe, the middle part of the horizontal pipe is connected with the drive motor; a blast pipe is vertically arranged in the middle of the screen drum, and the air outlet of the blast pipe passes through the screen drum and connects with the middle part of the horizontal pipe of the door-shaped rotating air jet pipe It passes through and is rollingly connected with the horizontal tube of the door-shaped rotating air jet tube through rolling bearings; the air inlet of the blast tube extends beyond the side wall of the funnel and communicates with the blast port of the peripheral blower; a mixed powder feeding tube is arranged in the screen drum , a buffer umbrella is arranged above the discharge port of the mixed powder feed pipe, and the feed port of the mixed powder feed pipe extends out of the side wall of the funnel to connect with the discharge port of the double-cylinder rod mill and the dust collection hood connected.
所述门字形旋转喷气管的喷气口为沿所述横管、立管轴向开设在其管壁上的通槽,所述通槽的槽口朝着所述筛筒方向开设。 The air injection port of the door-shaped rotating air injection pipe is a through groove opened on the pipe wall along the axial direction of the horizontal pipe and the vertical pipe, and the notch of the through groove is opened toward the direction of the screen drum.
所述门字形旋转喷气管的喷气口为沿所述横管、立管轴向间隔排列开设在其管壁上的条形孔,所述条形孔的孔口朝着所述筛筒方向开设。 The air jets of the gate-shaped rotary air jet pipe are strip holes arranged at intervals along the axial direction of the horizontal tube and the vertical pipe on the pipe wall, and the openings of the strip holes are opened toward the direction of the screen drum. .
本发明优点在于适用于富含纤维素中药材单味药或混合药材的粉碎,双缸棒磨机与双气流微粉筛选机相连,提高了筛分效率,有效控制了成品的最大粒径;第二旋风集料器和脉冲除尘器相连,防止粉尘污染环境,减少了中药细粉的损耗;脉冲除尘器和引风机相连,使整个生产系统处于负压环境,工作时采用风机气流引导物料过筛,同时对物料产生风干效应,无需外加烘干设备,节约能源,适合规模化工业生产。药材粉碎前后都由双螺旋立式混合机,防止中药成分的分离。 The present invention has the advantage that it is suitable for the crushing of single or mixed medicinal materials rich in cellulose, and the double-cylinder rod mill is connected with the double-airflow micro-powder screening machine, which improves the screening efficiency and effectively controls the maximum particle size of the finished product; The two-cyclone collector is connected with the pulse dust collector to prevent dust from polluting the environment and reduce the loss of traditional Chinese medicine fine powder; the pulse dust collector is connected to the induced draft fan to keep the entire production system in a negative pressure environment, and the fan airflow is used to guide the material to sieve during work. , At the same time, it has an air-drying effect on the material, without additional drying equipment, saving energy, and is suitable for large-scale industrial production. Before and after the crushing of medicinal materials, a double-helix vertical mixer is used to prevent the separation of traditional Chinese medicine components.
本发明具备的显著的进步主要体现为以下几方面: The remarkable progress that the present invention possesses is mainly reflected in the following aspects:
1、粉料筛分过程采取气流分级与筛网分级相结合同时进行,通过设置在筛筒外的门字形旋转喷气管,在筛筒外周面产生均匀的、吹向筛筒内的气流,杜绝了重量轻、粒径小的微米级物料在筛网上堆积形成结块而导致筛孔堵塞现象的发生,大大提高了粉体的分级效率;因此,为粉体的超微化处理(处理后的粉体粒径≤25微米)提供了技术保证,从而使得500目以上超微粉的筛分工作得以大规模工业化生产。 1. The powder sieving process adopts the combination of airflow classification and screen classification at the same time. Through the door-shaped rotating air jet pipe arranged outside the screen cylinder, a uniform airflow blowing into the screen cylinder is generated on the outer peripheral surface of the screen cylinder to prevent It prevents the micron-sized materials with light weight and small particle size from accumulating on the screen to form agglomerates, which leads to the occurrence of screen blockage, and greatly improves the classification efficiency of powder; Powder particle size ≤ 25 microns) provides a technical guarantee, which enables large-scale industrial production of the sieving of superfine powders with a mesh size of 500 or more.
2、由于本发明的双气流微粉筛机的结构设计,使得筛选部件能够选择筛筒结构,而在筛分设备体积一定的条件下,筛筒的筛分面积比筛板的筛分面积大,提高了筛分效率。 2. Due to the structural design of the dual-air flow micropowder sieve machine of the present invention, the sieve cylinder structure can be selected for the screening parts, and under the condition that the volume of the sieving equipment is constant, the sieving area of the sieve cylinder is larger than that of the sieve plate. Improved screening efficiency.
3、本发明的双气流微粉筛机采用引风机气流引导物料过筛,这样,在筛分的同时又对物料产生风干效应,节省了外设烘干设备,降低了降耗。 3. The double-airflow micropowder sieve machine of the present invention adopts the airflow of the induced draft fan to guide the material to sieve, so that the air-drying effect is produced on the material while sieving, which saves peripheral drying equipment and reduces consumption.
4、本发明所述的双气流微粉筛机结构简单、筛筒更换方便、易于维修和保养。 4. The dual-air flow micropowder sieve machine of the present invention has simple structure, convenient replacement of the sieve cylinder, and easy repair and maintenance.
附图说明 Description of drawings
图1是本发明的系统结构示意图。 Fig. 1 is a schematic diagram of the system structure of the present invention.
图2是图1中双气流微粉筛机的结构示意图。 Fig. 2 is a schematic diagram of the structure of the dual-airflow fine powder sieve machine in Fig. 1 .
具体实施方式 Detailed ways
如图1、2所示,本发明所述的中药超微粉粉筛联动系统,包括进料装置、双缸棒磨机12、双气流微粉筛机13、两个旋风集料器7.1、7.2、脉冲除尘器14;所述进料装置包括上料斗5,所述上料斗5出料口通过上料器6.1与一个旋风集料器7.1连通,所述旋风集料器7.1出料口经闭风下料器8.1与一个双螺旋立式混合机10.1进料口连通,所述双螺旋立式混合机10.1出料口经闭风下料器8.2与上料罐11连通;所述双缸棒磨机12的两个出料口通过两个电控气动阀3.3、3.4与所述双气流微粉筛机13的混合粉进料管22连通;双气流微粉筛机13的细粉出料口与另一个旋风集料器7.2连通,所述旋风集料器7.2出料口经闭风下料器8.3与另一个双螺旋立式混合机10.2进料口连通;第二个旋风集料器7.2的顶部通过管道与脉冲除尘器14的进风口相连通;所述脉冲除尘器14出风口与引风机15引风口连通,脉冲除尘器14的灰斗出口经闭风下料器8.5与第二个双螺旋立式混合机10.2连通,在第二个双螺旋立式混合机10.2出料口安装有闭风下料器8.4;在所述上料罐11出料口设置有上料器6.2,所述上料器6.2的一个出料口分别通过两个电控气动阀3.5、3.6与双缸棒磨机12进料口连通,上料器6.2的另一个出料口通过电控气动阀3.2和空气过滤器2与漩涡风泵1出风口连通;所述空气过滤器2出气口通过电控气动阀3.1和安装于上料斗5出料口的上料器6.1与第一个旋风集料器7.1连通。
As shown in Figures 1 and 2, the Chinese medicine superfine powder sieve linkage system of the present invention includes a feeding device, a double-
所述双气流微粉筛机13包括机壳16以及设置在所述机壳16内腔中的开口向下的筛筒17,所述筛筒17的筒口与设置在机壳16下部的漏斗18的上开口相衔接;机壳16顶部开设有与第二个旋风集料器7.2进料口连通的细粉出料口;在位于筛筒17与机壳16之间的区域内相互垂直交叉设置有两个由横管19和立管20构成的门字形旋转喷气管,两横管19交叉连接的中部与驱动电机9.2传动联接;在筛筒17中间位置垂直设置有鼓风管21,鼓风管21的出风口穿过筛筒17与两门字形旋转喷气管的横管19中部相连通并通过滚动轴承与两门字形旋转喷气管的横管19滚动连接;鼓风管21的进风口延伸出漏斗18侧壁之外与外设鼓风机或气源相连通;在筛筒17内设置有混合粉进料管22,在所述混合粉进料管22的出料口上方设置有缓冲伞23,混合粉进料管22的进料口延伸出漏斗18侧壁之外与所述双缸棒磨机12和集尘罩4出料口相连通。门字形旋转喷气管的喷气口为沿横管19、立管20轴向开设在其管壁上的通槽,所述通槽的槽口朝着所述筛筒17方向开设,其宽度设定在0.5-2mm之间。
The dual-air flow
本发明工作原理如下: The working principle of the present invention is as follows:
如图1、2所示,药材进料时,电控气动阀3.1处于开启状态,电控气控阀3.2处于关闭状态。经过粗粉碎的中药材粉体通过上料斗5,利用经过空气过滤器2净化的来自涡旋风泵1的风力由上料器6.1送入第一个旋风集料器7.1中,并通过闭风下料器8.1进入第一个双螺旋立式混合机10.1内,当进料量达到双螺旋立式混合机10.1内腔的80%时,双螺旋立式混合机10.1的减速电机9.1启动带动双螺旋工作,将进料混合均匀;混合均匀后的粉体通过闭风下料器8.2进入到上料罐11中,完成上料过程。
As shown in Figures 1 and 2, when the medicinal material is fed, the electro-pneumatic valve 3.1 is in an open state, and the electro-pneumatic valve 3.2 is in a closed state. The coarsely crushed Chinese herbal medicine powder passes through the
细粉碎时,电控气动阀3.1处于关闭状态,电控气控阀3.2处于开启状态。上料罐11内混合均匀的粉体通过闭风下料器6.2交替通过电控气动阀3.5和电控气控阀3.6进入双缸棒磨机12的两个缸体内,棒磨粉碎的过程中,电控气动阀3.5和电控气控阀3.4,电控气动阀3.6和电控气控阀3.3的开启与关闭状态呈对应关系,由自动控制板统一控制。
During fine crushing, the electro-pneumatic valve 3.1 is in the closed state, and the electro-pneumatic valve 3.2 is in the open state. The evenly mixed powder in the feeding tank 11 enters the two cylinders of the double-
超微粉物料的过筛和收集:经双缸棒磨机12粉碎过的混合粉进入双气流筛机13内进行分级过筛,通过500目筛筒17的细粉经第二个旋风旋风集料器7.2进入到第二个双螺旋立式混合机10.2内,当进料量达到其内腔的80%时,双螺旋立式混合机10.2的减速电机9.3启动带动双螺旋工作,将分级后的超微粉体混合均匀,混合均匀后的成品经闭风下料器8.4自出料口收集。
Screening and collection of superfine powder materials: the mixed powder pulverized by the double-
除尘处理:在向上料斗5内进料时所产生的外喷细粉通过集尘罩4收集并经管道进入筛筒17内进行筛分后经第二旋风集料器7.2进入第二个双螺旋立式混合机10.2内。第二个旋风集料器7.2在收集超微粉的过程中,由于气流的作用,空气中也混合有细粉,空气中混合的细粉随管道进入脉冲除尘器14内,经闭风下料器8.5也进入到第二个双螺旋立式混合机10.2内,既起到除尘作为又节约了中药材。
Dust removal treatment: the external spray fine powder produced when feeding into the
整个中药材超微粉制备过程中引风机15一直处于工作状态以维持整个生产系统的负压环境,同时可以对物料产生风干效应,因此不需要外加烘干设备,节能降耗。
The induced
本发明的双气流微粉筛机13,大大提高了提高筛分效率,解决了筛筒的筛孔堵塞问题,同时能够精确控制成品的最大粒径,从而实现了中药材超微粉(粉体粒径≤25微米)规模化工业生产。
The double-airflow
双气流微粉筛机13的工作原理如下:
The working principle of the dual-airflow
如图2所示,工作时,自双缸棒磨机12粉碎过的混合粉体在风力作用下进入到筛筒17的内部,通过缓冲伞23降低冲击力,使混合粉体在筛筒17内分散,筛筒17为500目网筛;筛筒17内分散的粉体在引风作用下通过筛筒17进行分级,穿过筛筒17的超微粉在负压作用下自其顶部进入第二个旋风旋风集料器7.2内,未通过筛筒17的粉体下沉经漏斗18出料口收集,再次进入双缸棒磨机12粉碎;门字形旋转喷气管在驱动电机9.2带动下旋转,外部鼓风机或气源产生的压力空气自鼓风管21进入横管19和立管20内,并经具有通槽结构的喷气口喷出,在筛筒17顶面和侧面形成均匀向筛筒17内的反吹气流,使筛筒17内的粉体进一步雾化,同时阻止粉体在筛筒17上结块堵塞筛网孔,使未通过筛筒17的粉体随着形成的气流漩涡下沉进入漏斗18内排出收集;横管19和立管20与对应的筛筒17顶壁和侧壁之间距离分别为25毫米。
As shown in Figure 2, during work, the mixed powder pulverized from the twin-
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| CN113751168A (en) * | 2021-08-24 | 2021-12-07 | 重庆工贸职业技术学院 | System for realizing preparation, extraction, analysis and detection of pharmaceutical preparation |
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