CN102398211B - A gate valve gate grinding device - Google Patents
A gate valve gate grinding device Download PDFInfo
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Abstract
本发明提供一种应用于闸板阀闸板加工制造技术领域的闸板阀闸板研磨装置,所述的研磨装置包括基座(1),活动安装在基座(1)上的转轴(2),转轴(2)通过带轮I(3)与驱动转轴(2)转动的电机I(4)连接,所述的转轴(2)延伸出基座(1)的一端安装摆臂(5),摆臂(5)包括一个以上的臂杆(6),每个臂杆(6)的端部各安装一个延伸向基座(1)表面方向的顶针(7),本发明的闸板阀闸板研磨装置,有三个臂杆,因此总共有9个连接臂,这样,本发明的研磨装置进行阀板研磨工作时,总共有9个顶针可同时工作,这样,能够明显提高闸板阀闸板的研磨效率,从而使得研磨工作不再费时费力,日产量明显提高,可实现阀板的大批量生产。
The present invention provides a gate valve plate grinding device applied to the field of gate valve plate processing and manufacturing technology. The grinding device comprises a base (1), a rotating shaft (2) movably mounted on the base (1), the rotating shaft (2) being connected to a motor I (4) driving the rotating shaft (2) to rotate via a pulley I (3), a swing arm (5) being mounted on one end of the rotating shaft (2) extending out of the base (1), the swing arm (5) comprising more than one arm rod (6), each end of each arm rod (6) being respectively mounted with a pin (7) extending toward the surface direction of the base (1), the gate valve plate grinding device of the present invention has three arm rods, and thus has a total of 9 connecting arms, so that when the grinding device of the present invention performs valve plate grinding work, a total of 9 pins can work simultaneously, so that the grinding efficiency of the gate valve plate can be significantly improved, so that the grinding work is no longer time-consuming and labor-intensive, the daily output is significantly improved, and mass production of valve plates can be realized.
Description
技术领域 technical field
本发明属于闸板阀闸板加工制造技术领域,更具体地说,是涉及一种闸板阀闸板研磨装置。The invention belongs to the technical field of gate valve gate processing and manufacturing, and more specifically relates to a gate valve gate grinding device.
背景技术 Background technique
现有技术中的研磨机由电动机、研磨盘、固定工装等组成,这种结构的研磨机是由电机带动或手工进行研磨,现有技术中的研磨机由于本身结构限制,智能完成单个工件的研磨,这就使得闸板阀闸板的研磨效率低,研磨工作费时费力,且日产量低,导致闸板阀的装配数量十分有限。The grinding machine in the prior art is composed of a motor, a grinding disc, fixed tooling, etc. The grinding machine of this structure is driven by the motor or manually grinds. Due to the limitation of its own structure, the grinding machine in the prior art can intelligently complete the grinding of a single workpiece. Grinding, which makes the grinding efficiency of the gate valve gate low, the grinding work is time-consuming and laborious, and the daily output is low, resulting in a very limited number of assembly of the gate valve.
发明内容 Contents of the invention
本发明所要解决的技术问题是:针对现有技术的不足,提供一种结构简单,能够明显提高闸板阀闸板的研磨效率的闸板阀闸板研磨装置。The technical problem to be solved by the present invention is to provide a gate valve grinding device with a simple structure and capable of significantly improving the grinding efficiency of the gate of the gate valve in view of the deficiencies of the prior art.
要解决以上所述的技术问题,本发明采取的技术方案为:To solve the technical problems described above, the technical solution adopted by the present invention is:
本发明为一种闸板阀闸板研磨装置,所述的研磨装置包括基座,活动安装在基座上的转轴,转轴通过带轮Ⅰ与驱动转轴转动的电机Ⅰ连接,所述的转轴延伸出基座的一端安装摆臂,摆臂包括一个以上的臂杆,每个臂杆的端部各安装一个延伸向基座表面方向的顶针。The present invention is a grinding device for a gate valve. The grinding device includes a base, a rotating shaft movably installed on the base, and the rotating shaft is connected with a motor I that drives the rotating shaft through a pulley I. The rotating shaft extends A swing arm is installed at one end of the base, the swing arm includes more than one arm bar, and a thimble extending toward the surface of the base is respectively installed at the end of each arm bar.
所述的转轴内设置能够自由转动的芯轴,芯轴一端通过带轮Ⅱ与驱动芯轴转动的电机Ⅱ连接,芯轴延伸出基座表面的另一端设置带轮Ⅲ,每个臂杆的端部各设置一个连杆,每个连杆的端部各安装一个带轮Ⅳ,连杆另一端设置一个以上的连杆臂,所述的每个连杆臂上各设置一个垂直布置的顶针,连杆端部的带轮Ⅳ各通过一个皮带与带轮Ⅲ连接。A mandrel that can rotate freely is set inside the rotating shaft, and one end of the mandrel is connected with the motor II that drives the mandrel to rotate through the pulley II, and the other end of the mandrel extending out of the surface of the base is provided with a pulley III. A connecting rod is arranged at each end, and a pulley IV is installed at the end of each connecting rod, and more than one connecting rod arm is arranged at the other end of the connecting rod, and each connecting rod arm is provided with a vertically arranged thimble , the pulley IV at the end of the connecting rod is connected to the pulley III through a belt.
所述的与转轴连接的摆臂上设置三个臂杆,三个臂杆之间呈夹角布置,所述的每个连杆上各设置三个连杆臂,三个连杆臂之间呈夹角布置,所述的基座表面上设置通过螺栓与基座表面连接的平台,所述的平台为板状结构。The swing arm connected to the rotating shaft is provided with three arms, and the three arms are arranged at an angle, and each of the connecting rods is provided with three link arms. Arranged at an angle, the surface of the base is provided with a platform connected to the surface of the base through bolts, and the platform is a plate-shaped structure.
所述的顶针中部套装在连杆臂端部,顶针的一端的顶针端头部设置为直径尺寸大于顶针本体直径尺寸的结构,顶针靠近平台的另一端设置为锥形结构,锥形结构的锥面设置为直径尺寸大于顶针本体直径尺寸的结构,顶针位于连杆端部和锥面之间的顶针本体上套装弹簧。The middle part of the thimble is set on the end of the connecting rod arm, the thimble head at one end of the thimble is set to a structure whose diameter is larger than the diameter of the thimble body, and the other end of the thimble near the platform is set to a conical structure. The surface is set to a structure whose diameter is larger than that of the thimble body, and the thimble is located between the end of the connecting rod and the cone surface and the spring is sleeved on the thimble body.
所述的转轴与基座之间通过两个以上的轴承Ⅰ活动连接,所述的臂杆与连杆之间通过两个以上的轴承Ⅱ活动连接。The rotating shaft and the base are movably connected through more than two bearings I, and the arm and the connecting rod are movably connected through more than two bearings II.
所述的带轮Ⅰ和摆臂上各设置一个芯轴锁紧螺母,两个芯轴锁紧螺母分别与带轮Ⅰ和摆臂固定连接,所述的两个芯轴锁紧螺母分别通过一个轴承Ⅲ与芯轴两端活动连接。The pulley I and the swing arm are respectively provided with a mandrel lock nut, and the two mandrel lock nuts are respectively fixedly connected with the pulley I and the swing arm, and the two mandrel lock nuts are respectively passed through a Bearing III is movably connected with both ends of the mandrel.
所述的基座为框架型结构,基座包括支撑腿,所述的基座表面的边沿设置用于卡装平台的凸起的挡边,电机Ⅰ和电机Ⅱ安装在基座的支撑腿上。The base is a frame structure, the base includes support legs, the edge of the base surface is provided with a raised rib for clamping the platform, and the motor I and motor II are installed on the support legs of the base .
所述的三个臂杆之间设置为呈120度夹角布置的结构,所述的三个连杆臂之间设置为呈120度夹角布置的结构。The three arm rods are arranged at an angle of 120 degrees, and the three link arms are arranged at an angle of 120 degrees.
采用本发明的技术方案,能得到以下的有益效果:Adopt technical scheme of the present invention, can obtain following beneficial effect:
本发明的闸板阀闸板研磨装置,有三个臂杆,因此总共有9个连接臂,这样,本发明的研磨装置进行阀板研磨工作时,总共有9个顶针可同时工作,这样,能够明显提高闸板阀闸板的研磨效率,从而使得研磨工作不再费时费力,日产量明显提高,可实现阀板的大批量生产。The gate valve disc grinding device of the present invention has three arm bars, so there are 9 connecting arms in total. In this way, when the grinding device of the present invention performs valve plate grinding work, a total of 9 thimbles can work at the same time. Like this, it can The grinding efficiency of the gate plate of the gate valve is obviously improved, so that the grinding work is no longer time-consuming and laborious, the daily output is significantly increased, and the mass production of the valve plate can be realized.
附图说明 Description of drawings
下面对本说明书各附图所表达的内容及图中的标记作出简要的说明:The following is a brief description of the contents expressed in the drawings of this manual and the marks in the drawings:
图1为本发明所述的闸板阀闸板研磨装置的结构示意图;Fig. 1 is the structural representation of gate valve gate grinding device of the present invention;
图2为本发明所述的闸板阀闸板研磨装置的摆臂的结构示意图;Fig. 2 is the schematic structural view of the swing arm of the gate valve gate grinding device of the present invention;
图3为本发明所述的闸板阀闸板研磨装置的连杆的结构示意图;Fig. 3 is the schematic structural view of the connecting rod of the gate valve gate grinding device of the present invention;
图中标记为:1、基座;2、转轴;3、带轮Ⅰ;4、电机Ⅰ;5、摆臂;6、臂杆;7、顶针;8、芯轴;9、带轮Ⅱ;10、电机Ⅱ;11、带轮Ⅲ;12、连杆;13、连杆臂;14、皮带;15、平台;16、顶针端头部;18、锥面;19、弹簧;20、轴承Ⅰ;21、轴承Ⅱ;22、轴承Ⅲ;23、芯轴锁紧螺母;24、支撑腿;25、挡边;26、带轮Ⅳ;27、螺栓;28、控制开关;29、阀板。The marks in the figure are: 1. Base; 2. Rotating shaft; 3. Pulley Ⅰ; 4. Motor Ⅰ; 5. Swing arm; 6. Arm lever; 7. Ejector; 8. Mandrel; 10. Motor Ⅱ; 11. Pulley Ⅲ; 12. Connecting rod; 13. Connecting rod arm; 14. Belt; 15. Platform; 16. Thimble head; 21. Bearing II; 22. Bearing III; 23. Mandrel lock nut; 24. Support leg; 25. Rib; 26. Pulley IV; 27. Bolt; 28. Control switch; 29. Valve plate.
具体实施方式 Detailed ways
下面对照附图,通过对实施例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明:Below with reference to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present invention, such as the shape, structure, mutual position and connection relationship between the various parts, the role and working principle of the various parts, etc., will be further described. Detailed instructions:
如附图1——附图3所示,本发明为一种闸板阀闸板研磨装置,所述的研磨装置包括基座1,活动安装在基座1上的转轴2,转轴2通过带轮Ⅰ3与驱动转轴2转动的电机Ⅰ4连接,所述的转轴2延伸出基座1的一端安装摆臂5,摆臂5包括一个以上的臂杆6,每个臂杆6的端部各安装一个延伸向基座1表面方向的顶针7。As shown in accompanying drawing 1-accompanying drawing 3, the present invention is a gate plate grinding device for a gate valve. The grinding device includes a base 1, a rotating shaft 2 movably installed on the base 1, and the rotating shaft 2 passes through a belt The wheel I3 is connected with the motor I4 that drives the rotating shaft 2 to rotate. The
所述的转轴2内设置能够自由转动的芯轴8,芯轴8一端通过带轮Ⅱ9与驱动芯轴8转动的电机Ⅱ10连接,芯轴8延伸出基座1表面的另一端设置带轮Ⅲ11,每个臂杆6的端部各设置一个连杆12,每个连杆12的端部各安装一个带轮Ⅳ26,连杆12另一端设置一个以上的连杆臂13,所述的每个连杆臂13上各设置一个垂直布置的顶针7,连杆12端部的带轮Ⅳ26各通过一个皮带14与带轮Ⅲ11连接。The rotating shaft 2 is provided with a free-rotating mandrel 8, one end of the mandrel 8 is connected to the motor II10 that drives the mandrel 8 through the pulley II9, and the other end of the mandrel 8 extending out of the surface of the base 1 is provided with a pulley III11 , each end of each
所述的与转轴2连接的摆臂5上设置三个臂杆6,三个臂杆6之间呈夹角布置,所述的每个连杆12上各设置三个连杆臂13,三个连杆臂13之间呈夹角布置,所述的基座1表面上设置通过螺栓27与基座1表面连接的平台15,所述的平台15为板状结构。The
所述的顶针7中部套装在连杆臂13端部,顶针7的一端的顶针端头部16设置为直径尺寸大于顶针本体直径尺寸的结构,顶针7靠近平台15的另一端设置为锥形结构,锥形结构的锥面18设置为直径尺寸大于顶针本体直径尺寸的结构,顶针7位于连杆12端部和锥面18之间的顶针本体上套装弹簧19。The middle part of the thimble 7 is set on the end of the link arm 13, the thimble head 16 at one end of the thimble 7 is set to a structure whose diameter is larger than the diameter of the thimble body, and the other end of the thimble 7 near the platform 15 is set to a tapered structure The conical surface 18 of the conical structure is set as a structure whose diameter is larger than that of the thimble body, and the thimble 7 is located between the end of the connecting rod 12 and the conical surface 18 and the spring 19 is sleeved on the thimble body.
所述的转轴2与基座1之间通过两个以上的轴承Ⅰ20活动连接,臂杆6与连杆12之间通过两个以上的轴承Ⅱ21活动连接。The rotating shaft 2 is movably connected to the base 1 through more than two bearings I20, and the
所述的带轮Ⅰ3和摆臂5上各设置一个芯轴锁紧螺母23,两个芯轴锁紧螺母23分别与带轮Ⅰ3和摆臂5固定连接,所述的两个芯轴锁紧螺母23分别通过一个轴承Ⅲ22与芯轴8两端活动连接。The pulley I3 and the
所述的基座1为框架型结构,基座1包括支撑腿24,所述的基座1表面的边沿设置用于卡装平台15的凸起的挡边25,所述的电机Ⅰ4和电机Ⅱ10安装在基座1的支撑腿24上。The base 1 is a frame structure, the base 1 includes support legs 24, the edge of the surface of the base 1 is provided with a raised rib 25 for clamping the platform 15, the motor I4 and the motor II 10 is installed on the supporting legs 24 of the base 1 .
所述的三个臂杆6之间设置为呈120度夹角布置的结构,所述的三个连杆臂13之间设置为呈120度夹角布置的结构。The three
在本发明所述的闸板阀闸板研磨装置中,电机Ⅰ4带动带轮Ⅰ3转动,带轮Ⅰ再驱动转轴2转动,由于摆臂5与转轴2固定连接,因此,当与电机Ⅰ4连接的控制开关28控制电机Ⅰ4开动时,转轴即随着电机转动。In the gate grinding device for gate valves according to the present invention, the motor I4 drives the pulley I3 to rotate, and the pulley I then drives the rotating shaft 2 to rotate. Since the
摆臂5上设置三个臂杆6,每个臂杆6分别与一个连杆12连接,由于与每个连杆12连接的带轮Ⅳ26分别通过皮带14与带轮Ⅲ11连接,因此,当电机Ⅱ驱动芯轴9转动时,与芯轴9固定连接的带轮Ⅲ11带动每个臂杆上的连杆转动,这样,摆臂5的转动,同时带动连杆绕转轴2进行圆周运动。Three
每个连杆12的三个连杆臂13上的三个顶针7,也因为连杆12的转动而转动,当需要对闸板阀闸板进行研磨时,先在平台15上涂抹研磨粉,然后将阀板放置在平台15上,再由顶针7抵靠在阀板上,顶针7即会带动阀板转动,从而将阀板与固定在基座1上的平台15之间进行研磨。The three thimbles 7 on the three link arms 13 of each connecting rod 12 also rotate because of the rotation of the connecting rod 12. When the gate valve gate needs to be ground, first smear the grinding powder on the platform 15, Then the valve plate is placed on the platform 15 , and the thimble 7 is pressed against the valve plate, and the thimble 7 will drive the valve plate to rotate, thereby grinding between the valve plate and the platform 15 fixed on the base 1 .
通过控制开关28开动电机Ⅰ4带动带轮Ⅰ3转动,这时,电机Ⅰ4带动带轮Ⅰ3与摆臂5传动于连杆12、此时连杆12及连杆上的顶针7作公转运动;而电机Ⅱ10的转动,则通过电机Ⅱ10带动带轮Ⅱ与芯轴8传动于带轮Ⅲ11、连杆12、这时,顶针5作自转运动。通过摆臂5带动顶针7的转动,即可实现对阀板的研磨工作。The motor I4 is driven by the control switch 28 to drive the pulley I3 to rotate. At this time, the motor I4 drives the pulley I3 and the
本发明的结构,有三个臂杆6,因此总共有9个连接臂13,这样,本发明的研磨装置进行阀板研磨工作时,总共有9个顶针7可同时工作,这样,能够明显提高闸板阀闸板的研磨效率,从而使得研磨工作不再费时费力,日产量明显提高,可实现阀板的大批量生产。The structure of the present invention has three
在本发明的结构中,由于顶针本体上套装有弹簧19,这样,顶针7在凹凸不平的阀板上进行研磨时,可根据阀板的表面凹凸面发生一定程度的伸缩,避免顶针7发生损坏。In the structure of the present invention, since the spring 19 is set on the thimble body, when the thimble 7 is ground on the uneven valve plate, it can expand and contract to a certain extent according to the uneven surface of the valve plate, so as to avoid damage to the thimble 7 .
上面结合附图对本发明进行了示例性的描述,显然本发明具体的实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进将本发明的构思和技术方案直接应用于其他场合的,均在本发明的保护范围内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various improvements are adopted in the method concept and technical solutions of the present invention, or the present invention is converted without improvement. The ideas and technical solutions of the invention that are directly applied to other occasions are within the protection scope of the present invention.
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| CN 201110386352 CN102398211B (en) | 2011-11-29 | 2011-11-29 | A gate valve gate grinding device |
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| CN 201110386352 CN102398211B (en) | 2011-11-29 | 2011-11-29 | A gate valve gate grinding device |
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| CN106181640A (en) * | 2016-08-26 | 2016-12-07 | 浙江巨跃齿轮有限公司 | A kind of face lapping mill |
| CN112385573A (en) * | 2020-08-23 | 2021-02-23 | 毛金明 | Laying duck farming systems |
| CN114211373B (en) * | 2021-12-24 | 2023-05-16 | 福建永强阀门制造有限公司 | Gate valve flashboard silica sol composite casting rapid prototyping device |
| CN120620000B (en) * | 2025-08-12 | 2025-10-21 | 江苏盐电阀门有限公司 | Gate valve sealing end face processing device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB239995A (en) * | 1924-09-09 | 1925-09-24 | William Arthur Oubridge | A new or improved lapping machine |
| CN2093718U (en) * | 1991-05-04 | 1992-01-22 | 上海美生电器厂 | Lapping device |
| CN2266481Y (en) * | 1996-09-13 | 1997-11-05 | 辽源市通用设备厂 | Multi-axle lapping machine |
| CN2445855Y (en) * | 2000-09-26 | 2001-09-05 | 上海石油化工股份有限公司 | Large diameter valve grinder |
| CN101712136A (en) * | 2009-12-08 | 2010-05-26 | 天津悦华工贸有限公司 | Automatic valve flashboard lapping machine |
| CN202357025U (en) * | 2011-11-29 | 2012-08-01 | 芜湖永诺船用阀门有限责任公司 | Gate valve gate grinding device |
-
2011
- 2011-11-29 CN CN 201110386352 patent/CN102398211B/en not_active Expired - Fee Related
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