CN102398055B - Center hole drilling device - Google Patents
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Abstract
Description
技术领域 technical field
本发明型涉及机械加工机床技术领域,具体涉及中心孔专用机床。 The present invention relates to the technical field of machining machine tools, in particular to a special machine tool for center holes.
背景技术 Background technique
在进行轴类零件的加工时,经常需要在零件端面上钻中心孔,钻孔的方法多种多样,其中采用中心孔专用机床是效率及质量较高的一种方法。但传统的专用机床受限于装卡方式及床身尺寸,无法满足大尺寸、多规格零件的钻中心孔作业。 When processing shaft parts, it is often necessary to drill a center hole on the end face of the part. There are various drilling methods, among which the use of a special machine tool for center holes is a method with high efficiency and quality. However, the traditional special-purpose machine tool is limited by the clamping method and the size of the bed, and cannot meet the drilling center hole operation of large-sized and multi-standard parts.
发明内容 Contents of the invention
本发明的目的是提供一种能满足大尺寸、多规格零件的钻中心孔作业需要的钻中心孔装置。 The object of the present invention is to provide a center hole drilling device that can meet the needs of drilling center holes for large-sized and multi-standard parts.
本发明提供的钻中心孔装置,包括钻中心孔机、升降装置、拖料车、导轨,所述钻中心孔机固定于所述升降装置之上,所述托料车可在所述导轨上滑动;通过调节升降装置的高度,可以调节升降装置上钻中心机的高度,从而可以对拖料车上不同直径的工件进行钻中心孔的操作。 The center hole drilling device provided by the present invention includes a center hole drilling machine, a lifting device, a towing vehicle, and a guide rail. The center hole drilling machine is fixed on the lifting device, and the support vehicle can be placed on the guide rail Sliding; By adjusting the height of the lifting device, the height of the drilling center machine on the lifting device can be adjusted, so that the center hole can be drilled for workpieces with different diameters on the tow truck.
进一步地,所述的钻中心孔机包括支座、轴承座、花键轴、移动轴承套、轴承、轴承套、卡盘、钻夹头、电动机,所述轴承座固定在所述支座上,所述花键轴滑动安装在轴承座前后两端的轴承套内,所述轴承套通过轴承固定在轴承座首尾两端,所述移动轴承套固定在所述轴承座内的花键轴上,所述钻夹头安装在所述花键轴的前端,所述轴承座后端的轴承套上安装有大带轮,所述电动机固定在支座上,电动机轴上安装的小带轮通过皮带与轴承座后端轴承套上的大带轮相连,所述卡盘位于所述轴承座前端、其中心线与花键轴中心线相重合、突出固定安装在支座的前部。 Further, the center hole drilling machine includes a support, a bearing seat, a spline shaft, a movable bearing sleeve, a bearing, a bearing sleeve, a chuck, a drill chuck, and a motor, and the bearing seat is fixed on the support , the spline shaft is slidably installed in the bearing sleeves at the front and rear ends of the bearing seat, the bearing sleeve is fixed on the first and last ends of the bearing seat through bearings, and the movable bearing sleeve is fixed on the spline shaft in the bearing seat, The drill chuck is installed on the front end of the spline shaft, a large pulley is installed on the bearing sleeve at the rear end of the bearing seat, the motor is fixed on the support, and the small pulley installed on the motor shaft passes through the belt and The large belt pulley on the bearing sleeve at the rear end of the bearing seat is connected. The chuck is located at the front end of the bearing seat, its centerline coincides with the centerline of the spline shaft, protrudes and is fixedly installed on the front part of the support.
进一步地,所述的钻中心孔机的轴承座中部的水平径向上安装有拨叉,所述拨叉一端通过轴承座壁上轴线方向的通孔与轴承座内的移动轴承套连接,另一端与固定在轴承座一侧的手柄连接;进行钻孔时,压动手柄,人输入的动力通过拔叉转向为水平方向,并通过轴承、移动轴承套传递给花键轴,从而完成水平进给;由于钻孔时的阻抗一般是先大后小再大的过程,阻力通过进给系统反馈给作用于手柄之上的人,人可通过调整下压手柄的力度、速度、保压时间来对阻力反馈进行调整,从而达到省力、省钻头的目的;并且,当已有中心孔需要修研、钻孔部位离端面较远或要扩孔作业时,常需要快速大进给、长距离运动,此时手柄可快速一次性压到底,从而带动花键轴一次性进行大进给。 Further, a shift fork is installed in the horizontal radial direction of the middle part of the bearing seat of the center hole drilling machine, and one end of the shift fork is connected with the movable bearing sleeve in the bearing seat through the through hole in the axial direction on the wall of the bearing seat, and the other end of the shift fork is It is connected with the handle fixed on one side of the bearing seat; when drilling, the handle is pressed, and the power input by the person turns to the horizontal direction through the fork, and is transmitted to the spline shaft through the bearing and the moving bearing sleeve, thereby completing horizontal feeding ;Because the resistance during drilling is generally a process of first increasing, then decreasing and then increasing, the resistance is fed back to the person acting on the handle through the feed system, and the person can adjust the force, speed and holding time of the handle to adjust the resistance. The resistance feedback is adjusted to achieve the purpose of saving labor and saving drill bits; moreover, when the existing center hole needs to be repaired, the drilled part is far away from the end face, or the hole needs to be reamed, it is often necessary to quickly feed and move long distance. At this time, the handle can be quickly pressed to the bottom at one time, thereby driving the spline shaft to perform large feed at one time.
进一步地,所述的钻中心孔机的轴承座顶部安装有吊耳;当工件堆放在一起不便挪动时,可用平衡吊吊住钻中心孔机(因为有吊耳),并用卡盘直接卡住工件端部(卡盘明显突出在支座前部),能在不挪动工件的情况下进行灵活、方便的钻孔操作。 Further, the top of the bearing seat of the center hole drilling machine is equipped with lifting lugs; when the workpieces are stacked together and it is inconvenient to move, the center hole drilling machine can be hung by a balance crane (because there are lifting lugs), and directly clamped with a chuck The end of the workpiece (the chuck protrudes significantly from the front of the support) allows flexible and convenient drilling operations without moving the workpiece.
进一步地,所述的升降装置包括底架、托板、调节丝杠、旋棒、丝母、导向柱、导向螺柱,所述丝母固定在底架中心位置,底架四角对角位置固定有两个导套,另一对角位置留有两个通孔,所述调节丝杠通过丝母固定在托板下,所述调节丝杠尾部的钻孔内插入有所述的旋棒,两个导向柱通过导套固定在托板下,两个导向螺柱通过通孔固定在托板下;导向柱与导套内孔之间为间隙配合,导向柱只能沿着导套内孔中心方向运动,从而起到在竖直方向上导向的功能,导向螺柱能限制顶板的水平翻转,起到辅助导向的功能。 Further, the lifting device includes an underframe, a supporting plate, an adjusting screw, a rotary rod, a screw nut, a guide column, and a guide stud. The nut is fixed at the center of the underframe, and the four corners of the underframe are fixed There are two guide sleeves, and two through holes are left at the other diagonal position. The adjusting screw is fixed under the supporting plate through a screw nut, and the rotating rod is inserted into the hole at the tail of the adjusting screw. The two guide posts are fixed under the support plate through the guide sleeve, and the two guide studs are fixed under the support plate through through holes; the guide post and the inner hole of the guide sleeve are clearance fit, and the guide post can only follow the inner hole of the guide sleeve. The center direction moves, thus plays the function of guiding in the vertical direction, and the guide stud can limit the horizontal turning of the top plate, and plays the function of auxiliary guiding.
进一步地,所述的调节丝杠与丝母是梯形螺纹连接,可起到调节丝杠与丝母的自锁作用。 Further, the adjusting screw and the screw nut are connected by trapezoidal threads, which can play a self-locking role between the adjusting screw and the screw nut. the
进一步地,所述的导向螺柱上设置有螺母,可起锁定位置的作用。 Further, a nut is provided on the guide stud, which can function as a locking position.
进一步地,所述的调节丝杠尾部有四个钻孔,且钻孔方位交错,在用短旋帮旋转丝杠时,能灵活地插入不同的孔中,快速地转动角度,提高调节时的效率。 Further, there are four drilling holes at the tail of the adjustment screw, and the orientation of the drilling holes is staggered. When the screw is rotated with a short rotation side, it can be flexibly inserted into different holes, and the angle can be rotated quickly to improve the adjustment. efficiency.
进一步地,所述的拖料车包括车架、固定在车架四脚上的车轮以及连接在车架上的V形块。 Further, the towing vehicle includes a vehicle frame, wheels fixed on the four legs of the vehicle frame, and V-shaped blocks connected to the vehicle frame.
本发明所述车架上有两个V形块,通过螺纹孔连接于车架之上,车架上的螺纹孔有5对或6对,当然具体设置个数根据需要进行设定置,选择不同位置的螺纹孔可以调节两个V形块之间的距离,且根据加工工件直径大小不同,还可换用相应大小的V形块,V形块起定位工件的作用,能够托起长度200-3000毫米、直径50-300毫米的工件。 There are two V-shaped blocks on the frame of the present invention, which are connected to the frame through threaded holes. There are 5 pairs or 6 pairs of threaded holes on the frame. Of course, the number of specific settings can be set according to the needs. The threaded holes in different positions can adjust the distance between the two V-shaped blocks, and according to the different diameters of the processed workpieces, V-shaped blocks of corresponding sizes can also be used instead. The V-shaped blocks play the role of positioning the workpiece and can hold up to a length of 200 - 3000mm, 50-300mm diameter workpiece.
本发明采用组合式设计,当各部件齐备时,可适用于大批量、专人专工位的加工方式,极大的提高工作效率。并且当只单独使用钻中心孔机这一部件时,能够在不搬动工件的情况下对零件进行加工,灵活、方便。能够高效、可靠地对轴类零件进行钻中心孔作业,提高了作业效率、质量及适用范围。 The present invention adopts a combined design, and when all the parts are complete, it can be applied to the processing method of large batches and dedicated personnel and dedicated stations, which greatly improves the working efficiency. And when only the center hole drilling machine is used alone, the parts can be processed without moving the workpiece, which is flexible and convenient. The center hole drilling operation of the shaft parts can be performed efficiently and reliably, and the operation efficiency, quality and scope of application are improved.
附图说明 Description of drawings
图1是本发明实施例提供的钻中心孔装置的结构示意图。 Fig. 1 is a schematic structural view of a center hole drilling device provided by an embodiment of the present invention.
图2是本发明实施例提供的钻中心孔装置的钻中心孔机结构示意图。 Fig. 2 is a schematic structural view of the center hole drilling machine of the center hole drilling device provided by the embodiment of the present invention.
图3是本发明实施例提供的钻中心孔装置的钻中心孔机的剖视图。 Fig. 3 is a cross-sectional view of the center hole drilling machine of the center hole drilling device provided by the embodiment of the present invention.
图4是本发明实施例提供的钻中心孔装置的钻中心孔机的俯视图。 Fig. 4 is a top view of the center hole drilling machine of the center hole drilling device provided by the embodiment of the present invention.
图5是本发明实施例提供的钻中心孔装置的左视图。 Fig. 5 is a left view of the center hole drilling device provided by the embodiment of the present invention.
本发明目的、功能及优点将结合实施例,参照附图做进一步说明。 The purpose, functions and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.
具体实施方式 Detailed ways
如图1所示,本发明实施例提供的一种钻中心孔装置,其包括钻中心孔机1、升降装置2、拖料车3和导轨4。其中,钻中心孔机1固定在升降装置2上,升降装置2固定在地面上,拖料车3的车架31四脚上的车轮32可以在导轨4上滑动,导轨4固定在地面上,车架31上连接有V形块33,V形块33通过螺纹孔固定在车架31上,车架31上的螺纹孔可以是5对或6对,当然具体设置个数根据需要进行设定置,V形块33上可定位工件10。
As shown in FIG. 1 , a center hole drilling device provided by an embodiment of the present invention includes a center
如图2、图3、图4所示,本发明实施例提供的一种钻中心孔装置,其钻中心孔机包括支座11、轴承座12、花键轴13、移动轴承套15、轴承16、轴承套19、卡盘17、钻夹头18、电动机14。其中,轴承座12固定在支座11上,花键轴13滑动安装在轴承座12前后两端的轴承套19内,轴承套19通过轴承16固定在轴承座12首尾两端,移动轴承套15固定在轴承座12内的花键轴13上,钻夹头18安装在花键轴13的前端,轴承座12后端的轴承套19上安装有大带轮113,电动机14固定在支座11上,电动机14轴上安装的小带轮112通过皮带117与轴承座12后端轴承套19上的大带轮113相连,卡盘17位于轴承座12前端、其中心线与花键轴13中心线相重合、突出固定安装在支座11的前部。轴承座12中部的水平径向上安装有拨叉111,拨叉111一端通过轴承座12壁上轴线方向的通孔118与轴承座12内的移动轴承套15连接,另一端与一端固定在轴承座12底部的手柄114连接。另外,轴承座12顶部安装有吊耳115。
As shown in Fig. 2, Fig. 3 and Fig. 4, a center hole drilling device provided by an embodiment of the present invention includes a
如图5所示,本发明实施例提供的一种钻中心孔装置,其升降装置包括底架21、托板22、调节丝杠24、旋棒29、丝母23、导向柱27、导套28、导向螺柱26,丝母23固定在底架21中心位置,底架21四角对角位置固定有两个导套28,另一对角位置留有两个通孔,所述调节丝杠24通过丝母23固定在托板22下,调节丝杠24尾部的钻孔内插入有旋棒29,两个导向柱27通过导套28固定在托板下,两个导向螺柱26通过通孔固定在托板22下,导向螺柱26上设置有螺母25。
As shown in Fig. 5, a kind of drilling center hole device provided by the embodiment of the present invention, its lifting device includes
本发明提供的钻中心孔装置的工作原理是:当在工件的端面钻中心孔时,根据工件10的长度,在拖料车3的车架31上选择不同位置的螺纹孔调节两V形块33之间的距离(车架31上的螺纹孔有5对或6对,当然具体设置个数还可以根据需要进行设定置),把工件10放在V形块33上定位,并把合适的中心钻116插入钻头夹18;旋转升降装置2上的旋棒29,旋动调节丝杠24来调整固定在托板22上的钻中心孔机1的高度,开始可用短的旋帮29旋动调节丝杠24,能灵活地插入调节丝杠24尾部不同的钻孔中,快速地转动角度,提高调节时的效率,当钻中心孔机高度与拖料车3上的工件10高度接近时,可换用长的旋棒29精确调节钻中心孔机的高度,并滑动托料车3来调整距离,使卡盘17与工件10对正,并由卡盘17卡紧,从而实现工件装卡;打开电动机14,向工件10方向搬动手柄114,人输入的动力通过手柄114带动的拔叉111转向为水平方向,并通过轴承16、移动轴承套15传递给花键轴13,从而完成水平进给,使中心钻116钻入工件10,保压一段时间后再搬动手柄114使中心钻116退出工件10,从而完成钻中心孔的操作。
The working principle of the drilling center hole device provided by the present invention is: when drilling the center hole on the end face of the workpiece, according to the length of the
当然,如果工件堆放在一起不方便挪动时,可以把钻中心孔装置的钻中心孔机1单独使用,用平衡吊吊住钻中心孔机1上的吊耳115,吊起钻中心孔机1到工件合适位置,用卡盘17直接卡住工件端部(因为卡盘17明显突出在支座11前部),打开电动机14,向工件方向搬动手柄114,使中心钻116钻入工件,保压一段时间后再搬动手柄114使中心钻116退出工件,完成钻中心孔的操作。从而能在不挪动工件的情况下进行灵活、方便的钻孔操作,提高工作效率。
Of course, if the workpieces are stacked together and it is inconvenient to move, the center
相对于其它需要把工件装卡在床身之上,工件尺寸受限于床身半封闭空间的专用机床来说,本发明由于托料车是开放空间,并采用可换V型块定位,大大提高了可加工零件的尺寸范围;同时,本发明采用组合式设计,可适用于大批量、专人专工位的加工方式,极大的提高工作效率;并且还可以单独使用钻中心孔机这一部件,能够在不搬动工件的情况下对零件进行加工,灵活、方便,能够高效、可靠地对轴类零件进行钻中心孔作业,提高了作业效率、质量及适用范围。 Compared with other special machine tools that need to clamp the workpiece on the bed, and the size of the workpiece is limited by the semi-closed space of the bed, the present invention greatly improves The size range of parts that can be processed is improved; at the same time, the invention adopts a combined design, which is applicable to the processing method of large batches and dedicated personnel and dedicated stations, which greatly improves work efficiency; and the center hole drilling machine can also be used alone. The parts can be processed without moving the workpiece, which is flexible and convenient. It can efficiently and reliably drill the center hole of the shaft parts, which improves the working efficiency, quality and scope of application.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。 The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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| CN104999106A (en) * | 2015-07-14 | 2015-10-28 | 浙江新工机械制造有限公司 | Rod drilling equipment |
| CN105215759A (en) * | 2015-11-06 | 2016-01-06 | 中船动力有限公司 | Boring and milling cutter supporting trolley and using method |
| CN109262023B (en) * | 2018-11-16 | 2024-02-02 | 浙江卓逸铝业有限公司 | Aluminum profile overturning and guiding machining mechanism |
| CN110666198A (en) * | 2019-10-24 | 2020-01-10 | 河南能源化工集团重型装备有限公司 | Portable center hole drilling device |
| CN112620716B (en) * | 2020-12-24 | 2022-11-18 | 深圳市炎发精密加工有限公司 | Multifunctional mold machining bed with adjustable aperture |
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| CN2568342Y (en) * | 2002-05-07 | 2003-08-27 | 伍振成 | Universal auto borer for stones |
| CN100577314C (en) * | 2006-07-06 | 2010-01-06 | 宁波宝新不锈钢有限公司 | A roll changing device |
| CN201198040Y (en) * | 2008-05-30 | 2009-02-25 | 王承光 | Hydraulic type rail drilling machine |
| CN201693204U (en) * | 2010-01-08 | 2011-01-05 | 杭州欣诚祥机电技术有限公司 | Automatic suspension-type numerical-control drilling machine |
| CN202387981U (en) * | 2011-12-02 | 2012-08-22 | 郑州四维机电设备制造有限公司 | Drill centre device |
-
2011
- 2011-12-02 CN CN201110395899.8A patent/CN102398055B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN102398055A (en) | 2012-04-04 |
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