CN102392316A - Cigarette filter tow and preparation method thereof - Google Patents

Cigarette filter tow and preparation method thereof Download PDF

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CN102392316A
CN102392316A CN2011101668149A CN201110166814A CN102392316A CN 102392316 A CN102392316 A CN 102392316A CN 2011101668149 A CN2011101668149 A CN 2011101668149A CN 201110166814 A CN201110166814 A CN 201110166814A CN 102392316 A CN102392316 A CN 102392316A
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mixture
weight
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cigarette
polylactic acid
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CN102392316B (en
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金国安
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Zhejiang Enshi Biotechnology Co ltd
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Abstract

The invention discloses a cigarette filter tow and a preparation method thereof. The cigarette filter tow comprises the main component of a blending modified polylactic acid material. The blending modified polylactic acid material comprises the following components in parts by weight: 100 parts of temperature resistant lactic acid polyester mixture, 0.5-1.2 parts of polyethylene glycol, 0.5-1.2 parts of polyhydroxyalkanoate, 2-2.75 parts of mixture of thermal stabilizer and antioxidant additive, 0.3-0.7 part of adsorbent and 0.3-0.7 part of titanium dioxide. The invention has the advantages that the thermal resistance and thermal stability of the polylactic acid material are improved because of the temperature resistant additive or a polylactic acid nucleater and the mixture of the thermal stabilizer and the antioxidant additive; in addition, the tension thermoforming is carried out on a thermal steam box at 97-103 DEG C through a stretched fiber tow, the fiber tow is sprayed by using cold water before entering a crimping machine to avoid nodositas and stiffness of the fiber tow; the curled tow is sprayed by using a spraying device which is placed behind a crimping knife, and an anti-toxic smoke solution is placed in the spraying device, therefore, the affinity and the adsorbability of the cigarette filter tow on a toxic substance can be improved.

Description

A kind of cigarette-filter tow and preparation method thereof
Technical field
The present invention relates to a kind of tow, relate in particular to a kind of cigarette-filter tow and preparation method thereof.
Background technology
Cigarette filter is the important component part of cigarette, can improve the cigarette mouthfeel and reduce in the flue gas harmful substance to the injury of human body.The material for preparing cigarette filter in the market mainly contains acetate fiber and polypropylene fibre; The cigarette filter combination property that acetate fiber is produced is superior; Be mainly used in medium-to-high grade cigarette, but it is a raw material with the timber of high-quality, production process is complicated and be accompanied by many pollution problems.China's Forest Resources is limited, and acetate fiber can not be self-supporting, needs a large amount of imports every year; But along with the enhancing day by day of serious day by day and people's environmental consciousness of deforestation, a lot of countries have limited deforestation, cause being becoming tight supply day of the interior acetate fiber of global range; Hold at high price, this has determined cellulose acetate fibre in low and middle-grade cigarette, not use in a large number, and acetate fiber itself can be degraded in addition; But after esterification; Biodegradability descends to some extent, generally needs 15 years ability biodegradable fully, no longer is proper degradable material; The polypropylene fibre source is abundant, and production process is simple, and price is lower, but because the design feature of itself, poor-performings such as filter tip outward appearance, hardness, obstruct and the absorption of its production can only be used for low and middle-grade cigarette.
In recent years, biodegradated polymer materals such as PLA, polyhydroxyalkanoate and poly butylene succinate had had development, particularly PLA fast; Biodegradation can take place in natural conditions or under people's concrete conditions in the establishment of a specific crime in PLA, finally generates carbon dioxide and water, does not stay any pollutant, is genuine green material; The PLA source is abundant; Its raw material sources are in native starches such as corn, Ipomoea batatas, and its resource can be regenerated, and PLA has good processing properties; Can adopt the various processing methods of general thermoplastic to process; Comprise melt spinning, PLA has filtration to some harmful substance in the flue gas in addition, possesses as the good condition of the novel cigarette that replaces acetate fiber and polypropylene fibre with filter filament; But there is following problem in the filter filament of unmodified poly-lactic acid material preparation: the heatproof typing is limited in one's ability; The filter tip of preparation is installed in cigarette Zhi Shanghou; When cigarette props up when being pumped near filter tip; Filter tip can be because flue-gas temperature too high and moment drop-head, and fume leakage reduces filter-tip adsorptivity; Present in addition cigarette-filter tow is general to adopt traditional process to prepare; Have following problem: first filter filament moisture pick-up properties is general, and the rate of getting damp has a strong impact on filter-tip adsorptivity and compatibility 0.4% ~ 0.6%; Cause the alkoxy free group, alkyl diradical, carbon monoxide, tar and the content of beary metal that contain in the flue gas can't satisfy the New Set of " Framework Convention on Tobacco Control "; Present tow preparing makes filter tip and is installed in cigarette Zhi Shanghou, and general tar content is 15mg, and nicotine content is 1.5mg; Alkoxy free group and alkyl diradical content content are 14mg, and carbon monoxide content is 14mg; Its two the preparation filter filament process in; When in crimping machine, curling, because the crimping wheel high-speed rotation, friction place of tow and curling wheel face, doctor blade actinal surface can produce high heat; And cause tow to produce stiffization of nodositas; At filter tip hardness >=90% that after filter-stick forming device shredding gluing, prepares, Zhou Yuandu >=0.3mm becomes defective work.
Summary of the invention
It is raw material that a technical problem to be solved by this invention provides a kind of poly-lactic acid material with blending and modifying; Can improve the tow heat distortion temperature; Can not cause when cigarette smoking is near the filter tip of this tow preparation, filter tip can produce the cigarette-filter tow of moment drop-head because flue-gas temperature is too high;
Another technical problem that the present invention will solve provide a kind of through improvement tow moisture pick-up properties with improve tow get damp rate, adsorptivity and compatibility; Reduce the harmful substances such as tar, carbon monoxide, alkyl diradical, alkoxy free group and heavy metal element that contain in the flue gas; Satisfy the New Set of " Framework Convention on Tobacco Control ", can avoid in curly course, producing the cigarette-filter tow preparation method of stiffization of nodositas in addition.
The present invention solves the technical scheme that above-mentioned first technical problem adopts: a kind of cigarette-filter tow, its main component are the blending and modifying poly-lactic acid material, and described blending and modifying poly-lactic acid material comprises each component of following parts by weight:
Temperature-resistant polylactic acid polyester mixture 100
Polyethylene glycol 0.5 ~ 1.2
Polyhydroxyalkanoate 0.5 ~ 1.2
The mixture 2 ~ 2.75 of heat stabilizer and anti-oxidant auxiliary agent
Adsorbent 0.3 ~ 0.7
Titanium dioxide 0.3 ~ 0.7;
Described temperature-resistant polylactic acid polyester mixture is the mixture of polylactic acid poly ester polymer and heatproof additive; The molecular weight of described polylactic acid poly ester polymer is 30,000 ~ 250,000; The parts by weight of described polylactic acid poly ester polymer are 95 ~ 98; Described heatproof additive is the Biomax Tnerma1 300 type heatproof additives that du pont company is produced, and the parts by weight of described heatproof additive are 2 ~ 5;
Perhaps described temperature-resistant polylactic acid polyester mixture is the mixture of polylactic acid poly ester polymer and PLA nucleator; The molecular weight of described polylactic acid poly ester polymer is 30,000 ~ 250,000; The parts by weight of described polylactic acid poly ester polymer are 99.5 ~ 99.8, and the parts by weight of described PLA nucleator are 0.2 ~ 0.5.
The mixture of described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
The anti-oxidant auxiliary agent 0.03 of SONOX215/225
Polypropylene 2.079
Contain oxygen plastic additive 0.021
Poly butylene succinate 0.4;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
Tea Polyphenols 0.05
Polypropylene 2.178
Contain oxygen plastic additive 0.022
Poly butylene succinate 0.5;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
N-propyl gallate 0.06
Polypropylene 1.98
Contain oxygen plastic additive 0.02
Poly butylene succinate 0.3;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
PPAT-A mixture 1
PPAT-B mixture 1.
Described adsorbent is selected from wherein a kind of of diatomite, zeolite powder and sepiolite powder; Described diatomaceous parts by weight are 0.3 ~ 0.7 part; The parts by weight of described zeolite powder are 0.3 ~ 0.8 part; The parts by weight of described sepiolite powder are 0.3 ~ 0.7 part.
The present invention solves the technical scheme that above-mentioned another technical problem adopts: a kind of preparation method of cigarette-filter tow, and it may further comprise the steps:
1. prepare material according to the described each component of technique scheme;
2. the mixture of the 1. middle temperature-resistant polylactic acid polyester mixture of step and polyhydroxyalkanoate, polyethylene glycol and heat stabilizer and anti-oxidant auxiliary agent is put into the container that has the dynamic stirring device; Behind the heating container to 30 ℃ ~ 40 ℃; Mix, obtain first mixture, again adsorbent and titanium dioxide are mixed the back and evenly be sieved in above-mentioned first mixture through 80 ~ 100 purpose vibrating screens; Mix, obtain the blending and modifying poly-lactic acid material;
3. the blending and modifying poly-lactic acid material that 2. step is obtained carries out melt spinning; Spinning temperature is: the extruded segment temperature is 220 ℃ ~ 230 ℃, and 230 ℃ ~ 245 ℃ of metering section temperature, receiver section temperature are 240 ℃ ~ 255 ℃; The Melting pump temperature is 240 ℃ ~ 250 ℃, obtains as-spun fibre;
4. with as-spun fibre through being placed with the antistatic groove of antistatic additive,, synthetic a branch of with drum process at as-spun fibre surface-coated antistatic additive, obtain fibre bundle;
5. anlistatig fibre bundle is carried out the tonicity drawing-off after through 55 ℃ ~ 80 ℃ water in the tank;
Figure 412435DEST_PATH_IMAGE001
carries out the fibre bundle after the drawing-off tonicity HEAT SETTING and handles through being arranged on curling steam chest before the crimping machine with 60m ~ 180m/ minute speed; Wherein be wet-hot steam in the steam chest, setting temperature is 97 ℃ ~ 103 ℃;
7. after the fibre bundle after will finalizing the design curls through cold water spray equipment spray back entering crimping machine with 60m ~ 180m/ minute speed; Again with 60m ~ 180m/ minute speed through being arranged at the spray equipment that is placed with anti-cigarette poison solution behind the doctor blade, spray processing;
The tow that 8. will spray after handling is dried through drying plant, 50 ℃ ~ 60 ℃ of bake out temperatures, and drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product.
The adsorbent of described step in 2. is selected from wherein a kind of of diatomite, zeolite powder and sepiolite powder, and described diatomaceous parts by weight are 0.3 ~ 0.7 part; The parts by weight of described zeolite powder are 0.3 ~ 0.8 part; The parts by weight of described sepiolite powder are 0.3 ~ 0.7 part.
The mixture of described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
The anti-oxidant auxiliary agent 0.03 of SONOX215/225
Polypropylene 2.079
Contain oxygen plastic additive 0.021
Poly butylene succinate 0.4;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
Tea Polyphenols 0.05
Polypropylene 2.178
Contain oxygen plastic additive 0.022
Poly butylene succinate 0.5;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
N-propyl gallate 0.06
Polypropylene 1.98
Contain oxygen plastic additive 0.02
Poly butylene succinate 0.3;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
PPAT-A mixture 1
PPAT-B mixture 1.
When 3. described step uses single-screw bar extruder or double helix bar extruder to carry out melt spinning; Described step 2. after; 3. described step increases the operation that dewaters, and makes the moisture of described blending and modifying poly-lactic acid material be not more than 0.005% (weight).
Described step 3. after, the described step barrel operation that increases before 4..
The antistatic additive of described step in 4. is: weight content is that a kind of aqueous solution or the weight content among 1.0% ~ 2.0% polyoxyethylene fatty acid ester LAE-9, cithrol PEG, cithrol MC, cithrol PEG400PS, cithrol EGMS and the cithrol EGDS is that the aqueous solution and the weight content of 1% ~ 2.7% TNB-1 finish is the mixed aqueous solution of 1.0% ~ 2.0% water-soluble silicon oil solution.
Described anti-cigarette poison solution is that 0.1% ~ 1% low chitosan aqueous solution, sodium alginate mass percentage content are that 0.1% ~ 1% sodium alginate aqueous solution, Tea Polyphenols mass percentage content are that 0.08% ~ 0.7% the Tea Polyphenols aqueous solution and n-propyl gallate degree are at least a in 0.06% ~ 0.08% the n-propyl gallate aqueous solution for low chitosan mass degree.
Compared with prior art; The invention has the advantages that: the mixture of heatproof additive that adds in the poly-lactic acid material or PLA nucleator and heat stabilizer and anti-oxidant auxiliary agent; The heat resistance and the thermal stability of poly-lactic acid material have been improved; When avoiding cigarette to prop up being pumped near filter tip, filter tip can be because flue-gas temperature be too high moment drop-head, influence filter-tip resistance to suction property; Through the fibre bundle after the drawing-off being set at through temperature that 97 ℃ ~ 103 ℃ vapours case carries out that tonicity HEAT SETTING is handled and using the cold water spray to carry out the tonicity cooling and shaping to the fibre bundle that gets into before the crimping machine; On the one hand fiber bundle structure is changed; Avoid the violent friction of curling wheel face and doctor blade actinal surface and the tow band that passes through at a high speed to produce high thermal deformation on the other hand; And the tow that causes generating produces stiffization of nodositas, has improved product percent of pass, has reduced cost; To the tow that obtains after curling through being arranged at the spray equipment that is placed with anti-cigarette poison solution behind the doctor blade; Spray processing; Can improve the compatibility and the adsorptivity of filter filament; The raising of filter filament compatibility and adsorptivity has improved the regain of filter filament on the one hand, has improved the absorption property of filter filament to the alkoxy free group, alkyl diradical, carbon monoxide, tar and the heavy metal substance that contain in the flue gas on the other hand.
The specific embodiment
Below in conjunction with embodiment the present invention is described in further detail.
The employed screw rod extruder of melt spinning can be single-screw bar extruder among the present invention; Double helix bar extruder; Triple helical bar extruder or many screw rods extruder; Wherein triple helical bar extruder and many screw rods extruder be owing to have exhaust siphon function and a special screw-rod structure, and the moisture of material is not required, and can directly carry out melt spinning; Other screw rod extruder needs material is removed water treatment, makes moisture be lower than 0.005% and could get into the screw rod extruder and carry out melt spinning later on.
The present invention has two kinds of embodiments; A kind of is a step spin processes; Another kind is two step spin processes, and the whole tow of a step spin processes prepares process and uses a production line, and occurring up to tow products from melt spinning is continuous process; Do not interrupt, all equipment exhaustings are on a production line; And there is to fall barrel operation in as-spun fibre in the two step spin processes before getting into the drawing machine drawing-off, i.e. storage is deposited, and its tow prepares process and uses two production lines; Be that drawing-off operation is before used a production line, use another production line, device fabrication line length from the subsequent handling that drawing-off begins; Investment is big, and output is high, in addition wherein during an equipment fault; Whole piece produces line all to be stopped, and the tow loss is big; Two go on foot spin processes with respect to a step spin processes, and equipment production line is short, and fiber falls the bucket amount greatly; In case equipment fault, the faulty equipment shutdown maintenance gets final product, and miscellaneous equipment is operate as normal still; The tow loss is little, can arrange equipment flexibly according to productive target in addition, has promoted usage ratio of equipment.
Umber among the following embodiment all is parts by weight; Employed adsorbent is selected from wherein a kind of of diatomite, zeolite powder and sepiolite powder, and wherein the diatomite loose thickness is 0.2 ~ 0.5g/ cm 3, proportion 0.5 ~ 0.8g/cm 3, specific area 15 ~ 17 cm 2/ g, porosity>=90%, whiteness>=90%, particle size range is 2500 orders ~ 3500 orders, activity degree>=75, the zeolite powder loose thickness is 0.6 ~ 0.8 g/cm 3, proportion 0.7 ~ 0.9g/cm 3, whiteness>=90%, granulometric range are 2500 orders ~ 3000 orders, activity degree>=80, and the sepiolite powder loose thickness is 0.558 ~ 0.7g/cm 3, proportion 0.7 ~ 0.9g/cm 3, whiteness>=85%, granulometric range are 2500 orders ~ 3000 orders, activity degree>=80, fiber aperture are 10 ~ 50 μ m;
Employed antistatic additive is: weight content is that a kind of aqueous solution or the weight content among 1.0% ~ 2.0% polyoxyethylene fatty acid ester LAE-9, cithrol PEG, cithrol MC, cithrol PEG400PS, cithrol EGMS and the cithrol EGDS is that the aqueous solution and the weight content of 1% ~ 2.7% TNB-1 finish is the mixed aqueous solution of 1.0% ~ 2.0% water-soluble silicon oil solution.
Embodiment one: many screw rods of MRS-70 extruder that present embodiment uses two German Berstorffs (Berstorff) company to produce carries out melt spinning; Every many screw rods of MRS-70 extruder has 6 spinneretss; Each spinnerets 1.2 ten thousand hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt step spin processes spinning.
Take by weighing 98 parts of polylactic acid poly ester polymers; Biomax Tnerma1 300 heatproof additives of 2 parts of du pont company productions mix and obtain 100 parts of temperature-resistant polylactic acid polyester mixtures; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 1 part of polyethylene glycol, 1 part of polyhydroxyalkanoate and 2.53 parts of heat stabilizers and anti-oxidant auxiliary agent is put into the mixer of drive agitating device; Heating 30 ℃ ~ 40 ℃ dissolves to polyethylene glycol; Stir, wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent contains oxygen plastic additive and 0.4 part of mixture that poly butylene succinate is formed for what the anti-oxidant auxiliary agent of SONOX215/225 produced by 0.03 part of Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd., 2.079 parts of polypropylene, 0.021 part of Qingdao Kang Wen biological plastics Co., Ltd produced, 0.5 part of zeolite powder and 0.5 part of titanium dioxide is mixed then evenly to be sieved in the mixer through 90 purpose vibrating screens again; Stir; Obtain the blending and modifying poly-lactic acid material, the extruded segment temperature that many screw rods of MRS-70 type extruder is set is 220 ℃ ~ 230 ℃, 230 ℃ ~ 240 ℃ of metering section temperature; The receiver section temperature is 240 ℃ ~ 250 ℃; The Melting pump temperature is 240 ℃ ~ 250 ℃, the blending and modifying poly-lactic acid material is poured in the feeder hopper device of many screw rods of MRS-70 type extruder and is carried out melt spinning, and wherein as-spun fibre extruding wire vent speed is 100m/ minute; As-spun fibre is through being arranged at after many screw rods of MRS-70 type extruder; Air-conditioned room before the drawing machine, air-conditioned room keeps 23 ℃ ~ 26 ℃ of constant temperature, uses ring blowing mode that as-spun fibre is cooled off simultaneously in the air-conditioned room porch; Cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive that be provided with and the band roller spinnerets quantity Matching; Per 1.2 ten thousand as-spun fibres are synthetic a branch of, and 12 bundle fiber bundles get in first seven rollers drawing machine after the drawing-off, are to get in second the seven roller drawing machine drawing-off after 80 ℃ the water-soaked again to collect through temperature again; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 180m/ minute speed; Wherein be wet-hot steam in the steam chest, setting temperature is 97 ℃, after curling through cold water spray equipment spray back entering crimping machine again; Spray processing through the spray equipment that is placed with anti-cigarette poison solution that is arranged at behind the doctor blade again; Anti-cigarette poison solution is that molecular weight is that 5000 ~ 20,000 low chitosan mass degree is 0.1% ~ 1% low chitosan aqueous solution, and the tow after spray is handled is through drying plant oven dry, 50 ℃ of bake out temperatures; Drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 3.67dtex, total silk density 4.33ktex, single wire fracture intensity 1.8 ± 0.3CN/dtex; Elongation at break 6.5 ± 1%, the rate 5.6% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 11mg, and nicotine content is 1.1mg, and alkoxy free group and alkyl diradical content are 11.5mg; Carbon monoxide content is 11mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment two: many screw rods of MRS-70 extruder that present embodiment uses two German Berstorffs (Berstorff) company to produce carries out melt spinning; Every many screw rods of MRS-70 extruder has 6 spinneretss; Each spinnerets 1.06 ten thousand hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt step spin processes spinning.
Take by weighing 95 parts of polylactic acid poly ester polymers; Biomax Tnerma1 300 heatproof additives of 5 parts of du pont company productions mix and obtain 100 parts of temperature-resistant polylactic acid polyester mixtures; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 0.5 part of polyethylene glycol, 1.2 parts of polyhydroxyalkanoates and 2.75 parts of heat stabilizers and anti-oxidant auxiliary agent is put into the mixer of drive agitating device; Heat 30 ℃ ~ 40 ℃ to polyethylene glycol dissolving, stir, wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent is for containing oxygen plastic additive and 0. 5 parts of mixtures that poly butylene succinate is formed by 0.05 part of Tea Polyphenols, 2.178 parts of polypropylene, 0.022 part of Qingdao Kang Wen biological plastics Co., Ltd production; Again 0.3 part of zeolite powder and 0.7 part of titanium dioxide being mixed the back evenly is sieved in the mixer through 80 purpose vibrating screens; Stir, obtain the blending and modifying poly-lactic acid material, the extruded segment temperature that many screw rods of MRS-70 type extruder is set is 220 ℃ ~ 230 ℃; 230 ℃ ~ 240 ℃ of metering section temperature; The receiver section temperature is 240 ℃ ~ 250 ℃, and the Melting pump temperature is 240 ℃ ~ 250 ℃, the blending and modifying poly-lactic acid material is poured in the feeder hopper device of many screw rods of MRS-70 type extruder and is carried out melt spinning; Wherein as-spun fibre extruding wire vent speed is 90m/ minute; As-spun fibre is through being arranged at after many screw rods of MRS-70 type extruder, the air-conditioned room before the drawing machine, and air-conditioned room keeps 23 ℃ ~ 26 ℃ of constant temperature; Use ring blowing mode that as-spun fibre is cooled off simultaneously in the air-conditioned room porch; Cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive of band roller that be provided with and the spinnerets quantity Matching, and per 1.06 ten thousand as-spun fibres are synthetic a branch of, and 12 bundle fiber bundles get in first seven rollers drawing machine after the drawing-off; Be to get in second the seven roller drawing machine drawing-off after 70 ℃ the water-soaked again to collect through temperature again, speed is 160m/ minute; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 160m/ minute speed; It wherein in the steam chest wet-hot steam; Setting temperature is 103 ℃; After fibre bundle after the typing gets into crimping machine and curls through cold water spray equipment spray back with 160m/ minute speed, spray processing with 160m/ minute speed through the spray equipment that is placed with anti-cigarette poison solution that is arranged at behind the doctor blade again, anti-cigarette poison solution is 0.1% ~ 1% sodium alginate aqueous solution for the sodium alginate mass percentage content; Tow after the spray processing is dried through drying plant; 60 ℃ of bake out temperatures, drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 3.8dtex, total silk density 4.00ktex, single wire fracture intensity 1.9 ± 0.3CN/dtex; Elongation at break 6.3 ± 1%, the rate 6 ± 1% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 11.2mg, and nicotine content is 1.13mg, and alkoxy free group and alkyl diradical content are 11.6mg; Carbon monoxide content is 11.37mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment three: many screw rods of MRS-90 extruder that present embodiment uses a German Berstorff (Berstorff) company to produce carries out melt spinning; Every many screw rods of MRS-90 extruder has 12 spinneretss; Each spinnerets 1.04 ten thousand hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt step spin processes spinning.
Take by weighing 99.5 parts of polylactic acid poly ester polymers; 0.5 portion TMC300 PLA nucleator that Shanxi Province chemical research institute produces mixes and obtains 100 parts of temperature-resistant polylactic acid polyester mixtures; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 1.2 parts of polyethylene glycol, 1.2 parts of polyhydroxyalkanoates and 2.36 parts of heat stabilizers and anti-oxidant auxiliary agent is put into the mixer of drive agitating device, heat 30 ℃ ~ 40 ℃, stir to the polyethylene glycol dissolving; Wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent contains oxygen plastic additive and 0.3 part of mixture that poly butylene succinate is formed for what produced by 0.06 portion of n-propyl gallate, 1.98 parts of polypropylene, 0.02 part of Qingdao Kang Wen biological plastics Co., Ltd; Again 0.7 part of zeolite powder and 0.3 part of titanium dioxide are mixed the back and evenly be sieved in the mixer, stir, obtain the blending and modifying poly-lactic acid material through 100 purpose vibrating screens; The extruded segment temperature that many screw rods of MRS-90 type extruder is set is 220 ℃ ~ 230 ℃; 230 ℃ ~ 240 ℃ of metering section temperature, receiver section temperature are 240 ℃ ~ 250 ℃, and the Melting pump temperature is 240 ℃ ~ 250 ℃; The blending and modifying poly-lactic acid material is poured in the feeder hopper device of many screw rods of MRS-90 type extruder and carried out melt spinning; Wherein as-spun fibre extruding wire vent speed is 80m/ minute, and as-spun fibre is through being arranged at after many screw rods of MRS-90 type extruder the air-conditioned room before the drawing machine; Air-conditioned room keeps 23 ℃ ~ 26 ℃ of constant temperature; Use ring blowing mode that as-spun fibre is cooled off simultaneously in the air-conditioned room porch, cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive that be provided with and the band roller spinnerets quantity Matching, and per 1.04 ten thousand as-spun fibres are synthetic a branch of; 12 bundle fiber bundles get in first seven rollers drawing machine after the drawing-off; Draft speed is 80m/ minute, is to get in second the seven roller drawing machine drawing-off after 75 ℃ the water-soaked again to collect through temperature again, and speed is 160m/ minute; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 80m ~ 160m/ minute speed; It wherein in the steam chest wet-hot steam; Setting temperature is 103 ℃; After fibre bundle after the typing gets into crimping machine and curls through cold water spray equipment spray back with 80m ~ 160m/ minute speed, spray processing with 150m/ minute speed through the spray equipment that is placed with anti-cigarette poison solution that is arranged at behind the doctor blade again, anti-cigarette poison solution is 0.08% ~ 0.7% Tea Polyphenols aqueous solution for the Tea Polyphenols mass percentage content; Tow after the spray processing is dried through drying plant; 55 ℃ of bake out temperatures, drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 4.0dtex, total silk density 4.16ktex, single wire fracture intensity 1.7 ± 0.3CN/dtex; Elongation at break 5.8 ± 1%, the rate 5.9 ± 1% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 12mg, and nicotine content is 1.12mg, and alkoxy free group and alkyl diradical content are 11.7mg; Carbon monoxide content is 11.3mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment four: many screw rods of MRS-90 extruder that present embodiment uses a German Berstorff (Berstorff) company to produce carries out melt spinning; Every many screw rods of MRS-90 extruder has 12 spinneretss; Each spinnerets 1.12 ten thousand hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt step spin processes spinning.
Take by weighing 99.8 parts of polylactic acid poly ester polymers; 0.2 part PLA nucleator TMC328 that Shanxi Province chemical research institute produces mixes the temperature-resistant polylactic acid polyester mixture that obtains 100 parts; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 0.8 part of polyethylene glycol, 0.8 part of polyhydroxyalkanoate and 2.36 parts of heat stabilizers and anti-oxidant auxiliary agent is put into the mixer of drive agitating device; Heat 30 ℃ ~ 40 ℃ to polyethylene glycol dissolving, stir, wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent is for containing oxygen plastic additive and 0.3 part of mixture that poly butylene succinate is formed by 0.06 portion of n-propyl gallate, 1.98 parts of polypropylene, 0.02 part of Qingdao Kang Wen biological plastics Co., Ltd production; Again 0.3 part of diatomite and 0.4 part of titanium dioxide being mixed the back evenly is sieved in the mixer through 100 purpose vibrating screens; Stir, obtain the blending and modifying poly-lactic acid material, the extruded segment temperature that many screw rods of MRS-90 type extruder is set is 220 ℃ ~ 230 ℃; 230 ℃ ~ 240 ℃ of metering section temperature; The receiver section temperature is 240 ℃ ~ 250 ℃, and the Melting pump temperature is 240 ℃ ~ 250 ℃, the blending and modifying poly-lactic acid material is poured in the feeder hopper device of many screw rods of MRS-90 type extruder and is carried out melt spinning; Wherein as-spun fibre extruding wire vent speed is 80m/ minute; As-spun fibre is through being arranged at after many screw rods of MRS-90 type extruder, the air-conditioned room before the drawing machine, and air-conditioned room keeps 23 ℃ ~ 26 ℃ of constant temperature; Use ring blowing mode that as-spun fibre is cooled off simultaneously in the air-conditioned room porch; Cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive of band roller that be provided with and the spinnerets quantity Matching, and per 1.12 ten thousand as-spun fibres are synthetic a branch of, and 12 bundle fiber bundles get in first seven rollers drawing machine after the drawing-off; Be to get in second the seven roller drawing machine drawing-off after 55 ℃ the water-soaked again to collect through temperature again, speed is 170m/ minute; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 170m/ minute speed; It wherein in the steam chest wet-hot steam; Setting temperature is 103 ℃, after the fibre bundle after the typing gets into crimping machine and curls through cold water spray equipment spray back with 170m/ minute speed, sprays processing with 170 m/ minutes speed through the spray equipment that is placed with anti-cigarette poison solution that is arranged at behind the doctor blade again; Anti-cigarette poison solution is 0.1% ~ 1% for the sodium alginate mass percentage content; The Tea Polyphenols mass percentage content is 0.08% ~ 0.7% sodium alginate and Tea Polyphenols mixed aqueous solution, and the tow after the processing is through drying plant oven dry, 60 ℃ of bake out temperatures; Drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 3.8dtex, total silk density 4.256ktex, single wire fracture intensity 2.0 ± 0.3CN/dtex; Elongation at break 5.7 ± 1.5%, the rate 5.5 ± 1% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 11.8mg, and nicotine content is 1.21mg, and alkoxy free group and alkyl diradical content are 11.5mg; Carbon monoxide content is 11.6mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment five: the JH-90 single-screw bar extruder that present embodiment uses Jinhu County, Zhejiang molding machine limited company to produce carries out melt spinning; Every JH-90 double helix bar extruder has 6 spinneretss (5 of actual uses); Each spinnerets 492 hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt the spin processes spinning of two steps.
Take by weighing 96 parts of polylactic acid poly ester polymers; Biomax Tnerma1 300 heatproof additives of 4 parts of du pont company productions mix and obtain 100 parts of temperature-resistant polylactic acid polyester mixtures; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 0.6 part of polyethylene glycol, 0.6 part of polyhydroxyalkanoate and 2.75 parts of heat stabilizers and anti-oxidant auxiliary agent is put into the mixer of drive agitating device, heat 30 ℃ ~ 40 ℃ to the polyethylene glycol dissolving, and stir; Wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent contains oxygen plastic additive and 0. 5 parts of mixtures that poly butylene succinate is formed for what produced by 0.05 part of Tea Polyphenols, 2.178 parts of polypropylene, 0.022 part of Qingdao Kang Wen biological plastics Co., Ltd; Again 0.3 part of sepiolite powder and 0.6 part of titanium dioxide are mixed the back and evenly be sieved in the mixer, stir, obtain the blending and modifying poly-lactic acid material through 95 purpose vibrating screens; The extruded segment temperature that JH-90 double helix bar extruder is set is 220 ℃ ~ 230 ℃; 235 ℃ ~ 245 ℃ of metering section temperature, receiver section temperature are 240 ℃ ~ 255 ℃, and the Melting pump temperature is 240 ℃ ~ 245 ℃; The blending and modifying poly-lactic acid material is poured in the feeder hopper device of JH-90 single-screw bar extruder and carried out melt spinning; Wherein as-spun fibre extruding wire vent speed is 100m/ minute, re-uses ring blowing mode as-spun fibre is cooled off, and cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive of band roller; Per 2460 as-spun fibres are synthetic a branch of; Obtain 1 bundle fiber bundle altogether,, be no more than 12 hours memory time fall bucket storage of fibre bundle; 2460 fibre bundle of 6 bundles being merged into a big bundle back getting in first seven rollers drawing machine after the drawing-off, is to get in second the seven roller drawing machine drawing-off after 76 ℃ the water-soaked again to collect through temperature again; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 120m/ minute speed; It wherein in the steam chest wet-hot steam; Setting temperature is 100 ℃; After fibre bundle after the typing gets into crimping machine and curls through cold water spray equipment spray back with 120m/ minute speed, again with 120m/ minute speed through being arranged at the spray equipment spray that is placed with anti-cigarette poison solution behind the doctor blade, spray processing; Anti-cigarette poison solution is that molecular weight is that 5000 ~ 20,000 low chitosan mass degree is 0.1% ~ 1%, the sodium alginate mass percentage content is 0.1% ~ 1%; The Tea Polyphenols mass percentage content is 0.08% ~ 0.7% sodium alginate, low shitosan and Tea Polyphenols mixed aqueous solution, and the tow after spray is handled is through drying plant oven dry, 58 ℃ of bake out temperatures; Drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 3.1dtex, total silk density 45700dtex, single wire fracture intensity 1.9CN/dtex; Elongation at break 6.2 ± 1.5%, the rate 5.3 ± 1.5% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 11.3mg, and nicotine content is 1.2mg, and alkoxy free group and alkyl diradical content are 11.4mg; Carbon monoxide content is 11.2mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment six: the JH-90 single-screw bar extruder that present embodiment uses Jinhu County, 2 Zhejiang molding machine limited company to produce carries out melt spinning simultaneously; Every JH-90 single-screw bar extruder has 6 spinneretss; Each spinnerets 1.08 ten thousand hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt step spin processes spinning.
Take by weighing 99.6 parts of polylactic acid poly ester polymers; 0.4 a portion PLA nucleator mixes and obtains 100 parts of temperature-resistant polylactic acid polyester mixtures; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 0.6 part of polyethylene glycol, 0.6 part of polyhydroxyalkanoate and 2.53 parts of heat stabilizers and anti-oxidant auxiliary agent is put into mixer; Heating 30 ℃ ~ 40 ℃ dissolves to polyethylene glycol; And stir; Wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent contains oxygen plastic additive and 0.4 part of mixture that poly butylene succinate is formed for what the anti-oxidant auxiliary agent of SONOX215/225 produced by Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd. of 0.03 part, 2.079 parts of polypropylene, 0.021 part of Qingdao Kang Wen biological plastics Co., Ltd produced; Again 0.6 part of sepiolite powder and 0.6 part of titanium dioxide are mixed the back and evenly be sieved in the mixer, stir, obtain the blending and modifying poly-lactic acid material through 100 purpose vibrating screens; The blending and modifying poly-lactic acid material is removed water treatment, make its moisture be no more than 0.005% (weight); The extruded segment temperature that JH-90 single-screw bar extruder is set is 220 ℃ ~ 230 ℃, and 235 ℃ ~ 245 ℃ of metering section temperature, receiver section temperature are 240 ℃ ~ 255 ℃; The Melting pump temperature is 240 ℃ ~ 245 ℃, the blending and modifying poly-lactic acid material is poured in the feeder hopper device of JH-90 double helix bar extruder and is carried out melt spinning, and wherein as-spun fibre extruding wire vent speed is 80m/ minute; Re-use ring blowing mode as-spun fibre is cooled off, cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive of band roller, and per 1.08 ten thousand as-spun fibres are synthetic a branch of; Obtain 12 bundle fiber bundles altogether; Fibre bundle gets into respectively in first seven rollers drawing machine after the drawing-off, is to get in second the seven roller drawing machine drawing-off after 76 ℃ the water-soaked again to collect through temperature again, and the fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 160m/ minute speed; It wherein in the steam chest wet-hot steam; Setting temperature is 100 ℃, after the fibre bundle after the typing gets into crimping machine and curls through cold water spray equipment spray back with 160m/ minute speed, again with 160m/ minute speed through being arranged at the spray equipment spray that is placed with anti-cigarette poison solution behind the doctor blade; Spray processing; Anti-cigarette poison solution is 0.08% ~ 0.7% Tea Polyphenols aqueous solution for the Tea Polyphenols mass percentage content, and the tow after spray is handled is through drying plant oven dry, 50 ℃ of bake out temperatures; Drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 4.0dtex, total silk density 4.32kdtex, single wire fracture intensity 1.79CN/dtex; Elongation at break 6.35 ± 1.5%, the rate 5.2 ± 1.5% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 11.6mg, and nicotine content is 1.14mg, and alkoxy free group and alkyl diradical content are 11.8mg; Carbon monoxide content is 11.7mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment seven: the SHJ-92HT double helix bar extruder that present embodiment uses Jinhu County, Zhejiang molding machine limited company to produce carries out melt spinning; Every SHJ-92HT double helix bar extruder has 6 spinneretss (practical 5); Each spinnerets 520 hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt the spin processes spinning of two steps.
Take by weighing 99.6 parts of polylactic acid poly ester polymers; 0.4 a portion PLA nucleator mixes and obtains 100 parts of temperature-resistant polylactic acid polyester mixtures; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 0.6 part of polyethylene glycol, 0.6 part of polyhydroxyalkanoate and 2.53 parts of heat stabilizers and anti-oxidant auxiliary agent is put into mixer; Heating 30 ℃ ~ 40 ℃ dissolves to polyethylene glycol; And stir; Wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent contains oxygen plastic additive and 0.4 part of mixture that poly butylene succinate is formed for what the anti-oxidant auxiliary agent of SONOX215/225 produced by Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd. of 0.03 part, 2.079 parts of polypropylene, 0.021 part of Qingdao Kang Wen biological plastics Co., Ltd produced; Again 0.6 part of sepiolite powder and 0.6 part of titanium dioxide are mixed the back and evenly be sieved in the mixer, stir, obtain the blending and modifying poly-lactic acid material through 100 purpose vibrating screens; The blending and modifying poly-lactic acid material is removed water treatment, make its moisture be no more than 0.005% (weight); The extruded segment temperature that SHJ-92HT double helix bar extruder is set is 220 ℃ ~ 230 ℃; 235 ℃ ~ 245 ℃ of metering section temperature, receiver section temperature are 240 ℃ ~ 255 ℃, and the Melting pump temperature is 240 ℃ ~ 245 ℃; The blending and modifying poly-lactic acid material is poured in the feeder hopper device of SHJ-92HT double helix bar extruder and carried out melt spinning; Wherein as-spun fibre extruding wire vent speed is 80m/ minute, re-uses ring blowing mode as-spun fibre is cooled off, and cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive of band roller; Per 2600 as-spun fibres are synthetic a branch of; Obtain 1 bundle fiber bundle altogether,, be no more than 12 hours memory time fall bucket storage of fibre bundle; 2600 fibre bundle of 6 bundles is merged into a big bundle back of 15600 to be got in first seven rollers drawing machine after the drawing-off; Be to get in second the seven roller drawing machine drawing-off after 76 ℃ the water-soaked again to collect through temperature again; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 120m/ minute speed; Be wet-hot steam in the steam chest wherein, setting temperature is 100 ℃, after the fibre bundle after the typing curls through cold water spray equipment spray back entering crimping machine with 120m/ minute speed; Spray processing with 120m/ minute speed through the spray equipment that is placed with anti-cigarette poison solution that is arranged at behind the doctor blade again; Anti-cigarette poison solution is 0.08% ~ 0.7% Tea Polyphenols aqueous solution for the Tea Polyphenols mass percentage content, and the tow after spray is handled is through drying plant oven dry, 55 ℃ of bake out temperatures; Drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 2.8dtex, total silk density 43600dtex, single wire fracture intensity 1.86CN/dtex; Elongation at break 7.34% ± 1%, the rate 5.2% ± 1.5% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 11.3mg, and nicotine content is 1.08mg, and alkoxy free group and alkyl diradical content are 12.1mg; Carbon monoxide content is 11.9mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment eight: the SHJ-92HT double helix bar extruder that present embodiment uses Jinhu County, Zhejiang molding machine limited company to produce carries out melt spinning; Every SHJ-92HT double helix bar extruder has 6 spinneretss (practical 5); Each spinnerets 492 hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt the spin processes spinning of two steps.
Take by weighing 97 parts of polylactic acid poly ester polymers; Biomax Tnerma1 300 heatproof additives of 3 parts of du pont company productions mix and obtain 100 parts of temperature-resistant polylactic acid polyester mixtures; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 0.6 part of polyethylene glycol, 0.6 part of polyhydroxyalkanoate and 2.53 parts of heat stabilizers and anti-oxidant auxiliary agent is put into mixer; Heating 30 ℃ ~ 40 ℃ dissolves to polyethylene glycol; And stir; Wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent contains oxygen plastic additive and 0.4 part of mixture that poly butylene succinate is formed for what the anti-oxidant auxiliary agent of SONOX215/225 produced by Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd. of 0.03 part, 2.079 parts of polypropylene, 0.021 part of Qingdao Kang Wen biological plastics Co., Ltd produced; Again 0.8 part of sepiolite powder and 0.6 part of titanium dioxide are mixed the back and evenly be sieved in the mixer, stir, obtain the blending and modifying poly-lactic acid material through 100 purpose vibrating screens; The blending and modifying poly-lactic acid material is removed water treatment, make its moisture be no more than 0.005% (weight); The extruded segment temperature that SHJ-92HT double helix bar extruder is set is 220 ℃ ~ 230 ℃; 235 ℃ ~ 245 ℃ of metering section temperature, receiver section temperature are 240 ℃ ~ 255 ℃, and the Melting pump temperature is 240 ℃ ~ 245 ℃; The blending and modifying poly-lactic acid material is poured in the feeder hopper device of SHJ-92HT double helix bar extruder and carried out melt spinning; Wherein as-spun fibre extruding wire vent speed is 60m/ minute, re-uses ring blowing mode as-spun fibre is cooled off, and cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive of band roller; Per 2460 as-spun fibres are synthetic a branch of; Obtain 1 bundle fiber bundle altogether,, be no more than 12 hours memory time fall bucket storage of fibre bundle; 2460 fibre bundle of 6 bundles being merged into a big bundle back of 14760 getting in first seven rollers drawing machine after the drawing-off, is to get in second the seven roller drawing machine drawing-off after 76 ℃ the water-soaked again to collect through temperature again; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 150m/ minute speed; It wherein in the steam chest wet-hot steam; Setting temperature is 98 ℃; After fibre bundle after the typing gets into crimping machine and curls through cold water spray equipment spray back with 150m/ minute speed, spray processing with 150m/ minute speed through the spray equipment that is placed with anti-cigarette poison solution that is arranged at behind the doctor blade again, anti-cigarette poison solution is 0.08% ~ 0.7% Tea Polyphenols aqueous solution for the Tea Polyphenols mass percentage content; Tow after the spray processing is dried through drying plant; 55 ℃ of bake out temperatures, drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 3.15dtex, total silk density 4.65kdtex, single wire fracture intensity 1.92CN/dtex; Elongation at break 6.38 ± 1.5%, the rate 5.87% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 12.1mg, and nicotine content is 1.27mg, and alkoxy free group and alkyl diradical content are 12mg; Carbon monoxide content is 12.2mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment nine: the GH-100Y triple helical bar extruder that present embodiment uses center, capital, two Taibei innovation plastics machinery Co., Ltd to produce carries out melt spinning; Every GH-100Y triple helical bar extruder has 6 spinneretss; Each spinnerets 1.2 ten thousand hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt step spin processes spinning.
Take by weighing 98 parts of polylactic acid poly ester polymers; Biomax Tnerma1 300 heatproof additives of 2 parts of du pont company productions mix and obtain 100 parts of temperature-resistant polylactic acid polyester mixtures; The mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 1 part of polyethylene glycol, 1 part of polyhydroxyalkanoate and 2.53 parts of heat stabilizers and anti-oxidant auxiliary agent is put into mixer; Heat 30 ℃ ~ 40 ℃ to polyethylene glycol dissolving, and stir, wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent contains oxygen plastic additive and 0.4 part of mixture that poly butylene succinate is formed for the anti-oxidant auxiliary agent of being produced by 0.03 part of Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd. of SONOX215/225,2.079 parts of polypropylene, 0.021 part of Qingdao Kang Wen biological plastics Co., Ltd production; Again 0.5 part of zeolite powder and 0.5 part of titanium dioxide being mixed the back evenly is sieved in the mixer through 90 purpose vibrating screens; Stir, obtain the blending and modifying poly-lactic acid material, the extruded segment temperature that GH-100Y triple helical bar extruder is set is 220 ℃ ~ 230 ℃; 230 ℃ ~ 240 ℃ of metering section temperature; The receiver section temperature is 240 ℃ ~ 250 ℃, and the Melting pump temperature is 240 ℃ ~ 250 ℃, the blending and modifying poly-lactic acid material is poured in the feeder hopper device of GH-100Y triple helical bar extruder and is carried out melt spinning; Wherein as-spun fibre extruding wire vent speed is 80m/ minute; As-spun fibre terminates in drawing machine air-conditioned room before through starting from the filament plate that of GH-100Y triple helical bar extruder, and air-conditioned room keeps 23 ℃ ~ 26 ℃ of constant temperature; Use ring blowing mode that as-spun fibre is cooled off simultaneously in the air-conditioned room porch; Cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive of band roller that be provided with and the spinnerets quantity Matching, and per 1.2 ten thousand as-spun fibres are synthetic a branch of, and 12 bundle fiber bundles get in first seven rollers drawing machine after the drawing-off; Be to get in second the seven roller drawing machine drawing-off after 80 ℃ the water-soaked again to collect through temperature again, speed is 160m/ minute; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 160m/ minute speed; It wherein in the steam chest wet-hot steam; Setting temperature is 97 ℃; After fibre bundle after the typing gets into crimping machine and curls through cold water spray equipment spray back with 160m/ minute speed, spray processing with 160m/ minute speed through the spray equipment that is placed with anti-cigarette poison solution that is arranged at behind the doctor blade again, anti-cigarette poison solution is 0.06% the n-propyl gallate aqueous solution for n-propyl gallate content; Tow after the spray processing is dried through drying plant; 50 ℃ of bake out temperatures, drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 3.33dtex, total silk density 4.0ktex, single wire fracture intensity 1.78CN/dtex; Elongation at break 6.22 ± 1.5%, the rate 5.26 ± 1% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou; Tar content is 11.8mg, and nicotine content is 1.18mg, and alkoxy free group and alkyl diradical content are 11.8mg; Carbon monoxide content is 12.1mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.
Embodiment ten: the GH-100Y triple helical bar extruder that present embodiment uses center, capital, two Taibei innovation plastics machinery Co., Ltd to produce carries out melt spinning; Every GH-100Y triple helical bar extruder has 6 spinneretss; Each spinnerets 1.26 ten thousand hole, spinneret hole is a trilobal, bore dia 0.16mm; Aperture 0.56mm, present embodiment adopt step spin processes spinning.
Take by weighing 97 parts of polylactic acid poly ester polymers; Biomax Tnerma1 300 heatproof additives of 3 parts of du pont company productions mix and obtain 100 parts of temperature-resistant polylactic acid polyester mixtures, and the mixture of 100 parts of temperature-resistant polylactic acid polyester mixtures and 1 part of polyethylene glycol, 1 part of polyhydroxyalkanoate and 2 parts of heat stabilizers and anti-oxidant auxiliary agent is put into mixer, heat 30 ℃ ~ 40 ℃ and dissolve to polyethylene glycol; And stir; Wherein the mixture of heat stabilizer and anti-oxidant auxiliary agent is 1 part of PPAT-A mixture and 1 part of PPAT-B mixture that Jingmen, Hubei China rich macromolecular material Co., Ltd produces, and again 0.5 part of zeolite powder and 0.5 part of titanium dioxide is mixed the back and evenly is sieved in the mixer through 100 purpose vibrating screens, stirs; Obtain the blending and modifying poly-lactic acid material; The extruded segment temperature that GH-100Y triple helical bar extruder is set is 220 ℃ ~ 230 ℃, and 230 ℃ ~ 240 ℃ of metering section temperature, receiver section temperature are 240 ℃ ~ 250 ℃; The Melting pump temperature is 240 ℃ ~ 250 ℃; The blending and modifying poly-lactic acid material is poured in the feeder hopper device of GH-100Y triple helical bar extruder and carried out melt spinning, wherein as-spun fibre extruding wire vent speed is 60m/ minute, and as-spun fibre is through starting from the filament plate that of GH-100Y triple helical bar extruder; Terminate in drawing machine air-conditioned room before; Air-conditioned room keeps 23 ℃ ~ 26 ℃ of constant temperature, uses ring blowing mode that as-spun fibre is cooled off simultaneously in the air-conditioned room porch, and cooled as-spun fibre is through the antistatic groove that is placed with antistatic additive that be provided with and the band roller spinnerets quantity Matching; Per 1.26 ten thousand as-spun fibres are synthetic a branch of; 12 bundle fiber bundles get in first seven rollers drawing machine after the drawing-off, are to get in second the seven roller drawing machine drawing-off after 65 ℃ the water-soaked again to collect through temperature again, and speed is 150m/ minute; Fibre bundle after the drawing-off is carried out HEAT SETTING and handles through being arranged on steam chest before the crimping machine with 150m/ minute speed; It wherein in the steam chest wet-hot steam; Setting temperature is 100 ℃; After fibre bundle after the typing gets into crimping machine and curls through cold water spray equipment spray back with 150m/ minute speed, spray processing with 150m/ minute speed through the spray equipment that is placed with anti-cigarette poison solution that is arranged at behind the doctor blade again, anti-cigarette poison solution is that molecular weight is that 5000 ~ 20,000 low chitosan mass degree is that 0.1% ~ 1% low chitosan aqueous solution and n-propyl gallate content are the mixed liquor of 0.08% the n-propyl gallate aqueous solution; Tow after the spray processing is dried through drying plant; 60 ℃ of bake out temperatures, drying time is 6 ~ 10 minutes, obtains the cigarette-filter tow product; Tow width 32mm, filament density 3.33dtex, total silk density 4.2ktex, single wire fracture intensity 1.8CN ± 1/dtex; Elongation at break 6.3 ± 1%, the rate 5.3 ± 1% of getting damp is made into filter tip and is installed in cigarette Zhi Shanghou test and can gets; Tar content is 12mg, and nicotine content is 1.16mg, and alkoxy free group and alkyl diradical content are 11.7mg; Carbon monoxide content is 12mg, and content of beary metal also reduces the New Set of satisfied " Framework Convention on Tobacco Control " greatly.

Claims (10)

1. cigarette-filter tow, the main component that it is characterized in that it is the blending and modifying poly-lactic acid material, described blending and modifying poly-lactic acid material comprises each component of following parts by weight:
Temperature-resistant polylactic acid polyester mixture 100
Polyethylene glycol 0.5 ~ 1.2
Polyhydroxyalkanoate 0.5 ~ 1.2
The mixture 2 ~ 2.75 of heat stabilizer and anti-oxidant auxiliary agent
Adsorbent 0.3 ~ 0.7
Titanium dioxide 0.3 ~ 0.7;
Described temperature-resistant polylactic acid polyester mixture is the mixture of polylactic acid poly ester polymer and heatproof additive; The molecular weight of described polylactic acid poly ester polymer is 30,000 ~ 250,000; The parts by weight of described polylactic acid poly ester polymer are 95 ~ 98; Described heatproof additive is the Biomax Tnerma1 300 type heatproof additives that du pont company is produced, and the parts by weight of described heatproof additive are 2 ~ 5;
Perhaps described temperature-resistant polylactic acid polyester mixture is the mixture of polylactic acid poly ester polymer and PLA nucleator; The molecular weight of described polylactic acid poly ester polymer is 30,000 ~ 250,000; The parts by weight of described polylactic acid poly ester polymer are 99.5 ~ 99.8, and the parts by weight of described PLA nucleator are 0.2 ~ 0.5.
2. a kind of cigarette-filter tow according to claim 1 is characterized in that the mixture of described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
The anti-oxidant auxiliary agent 0.03 of SONOX215/225
Polypropylene 2.079
Contain oxygen plastic additive 0.021
Poly butylene succinate 0.4;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
Tea Polyphenols 0.05
Polypropylene 2.178
Contain oxygen plastic additive 0.022
Poly butylene succinate 0.5;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
N-propyl gallate 0.06
Polypropylene 1.98
Contain oxygen plastic additive 0.02
Poly butylene succinate 0.3;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
PPAT-A mixture 1
PPAT-B mixture 1.
3. a kind of cigarette-filter tow according to claim 1 is characterized in that described adsorbent is selected from wherein a kind of of diatomite, zeolite powder and sepiolite powder; Described diatomaceous parts by weight are 0.3 ~ 0.7 part; The parts by weight of described zeolite powder are 0.3 ~ 0.8 part; The parts by weight of described sepiolite powder are 0.3 ~ 0.7 part.
4. the preparation method of a cigarette-filter tow is characterized in that it may further comprise the steps:
1. each component according to claim 1 is prepared material;
2. the mixture that has the dynamic stirring device of the 1. middle temperature-resistant polylactic acid polyester mixture of step and polyhydroxyalkanoate, polyethylene glycol and heat stabilizer and anti-oxidant auxiliary agent is put into container; After heating container to 30 ℃ ~ 40 ℃ to polyethylene glycol dissolves and is situated between; Mix, obtain first mixture, again adsorbent and titanium dioxide are mixed the back and evenly be sieved in above-mentioned first mixture through 80 ~ 100 purpose vibrating screens; Mix, obtain the blending and modifying poly-lactic acid material;
3. the blending and modifying poly-lactic acid material that 2. step is obtained carries out melt spinning; Spinning temperature is: the extruded segment temperature is 220 ℃ ~ 230 ℃, and 230 ℃ ~ 245 ℃ of metering section temperature, receiver section temperature are 240 ℃ ~ 255 ℃; The Melting pump temperature is 240 ℃ ~ 250 ℃, obtains as-spun fibre;
4. with as-spun fibre through being placed with the antistatic groove of antistatic additive,, synthetic a branch of with drum process at as-spun fibre surface-coated antistatic additive, obtain fibre bundle;
5. anlistatig fibre bundle is carried out the tonicity drawing-off after through 55 ℃ ~ 80 ℃ water in the tank;
Figure 928459DEST_PATH_IMAGE001
carries out the fibre bundle after the drawing-off tonicity HEAT SETTING and handles through being arranged on curling steam chest before the crimping machine with 60m ~ 180m/ minute speed; Wherein be wet-hot steam in the steam chest, setting temperature is 97 ℃ ~ 103 ℃;
7. after the fibre bundle after will finalizing the design curls through cold water spray equipment spray back entering crimping machine with 60m ~ 180m/ minute speed; Again with 60m ~ 180m/ minute speed through being arranged at the spray equipment that is placed with anti-cigarette poison solution behind the doctor blade, spray processing;
The tow that 8. will spray after handling is dried through drying plant, 50 ℃ ~ 60 ℃ of bake out temperatures, and drying time is 8 ~ 16 minutes, obtains the cigarette-filter tow product.
5. the preparation method of a kind of cigarette-filter tow according to claim 4 is characterized in that adsorbent during described step 2. is selected from wherein a kind of of diatomite, zeolite powder and sepiolite powder, and described diatomaceous parts by weight are 0.3 ~ 0.7 part; The parts by weight of described zeolite powder are 0.3 ~ 0.8 part; The parts by weight of described sepiolite powder are 0.3 ~ 0.7 part.
6. the preparation method of a kind of cigarette-filter tow according to claim 4 is characterized in that the mixture of described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
The anti-oxidant auxiliary agent 0.03 of SONOX215/225
Polypropylene 2.079
Contain oxygen plastic additive 0.021
Poly butylene succinate 0.4;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
Tea Polyphenols 0.05
Polypropylene 2.178
Contain oxygen plastic additive 0.022
Poly butylene succinate 0.5;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
N-propyl gallate 0.06
Polypropylene 1.98
Contain oxygen plastic additive 0.02
Poly butylene succinate 0.3;
The mixture of perhaps described heat stabilizer and anti-oxidant auxiliary agent comprises each component of following parts by weight:
PPAT-A mixture 1
PPAT-B mixture 1.
7. the preparation method of a kind of cigarette-filter tow according to claim 4; When it is characterized in that 3. described step uses single-screw bar extruder or double helix bar extruder to carry out melt spinning; Described step 2. after; The 3. preceding operation that dewaters that increases of described step makes the moisture of described blending and modifying poly-lactic acid material be not more than 0.005% (weight).
8. the preparation method of a kind of cigarette-filter tow according to claim 4, it is characterized in that described step 3. after, described step increases barrel operation that falls before 4..
9. the preparation method of a kind of cigarette-filter tow according to claim 4 is characterized in that the antistatic additive during described step 4. is: weight content is that a kind of aqueous solution or the weight content among 1.0% ~ 2.0% polyoxyethylene fatty acid ester LAE-9, cithrol PEG, cithrol MC, cithrol PEG400PS, cithrol EGMS and the cithrol EGDS is that the aqueous solution and the weight content of 1% ~ 2.7% TNB-1 finish is the mixed aqueous solution of the aqueous solution of 1.0% ~ 2.0% water-soluble silicon oil.
10. the preparation method of a kind of cigarette-filter tow according to claim 4 is characterized in that described anti-cigarette poison solution is that 0.1% ~ 1% low chitosan aqueous solution, sodium alginate mass percentage content are that 0.1% ~ 1% sodium alginate aqueous solution, Tea Polyphenols mass percentage content are that 0.08% ~ 0.7% the Tea Polyphenols aqueous solution and n-propyl gallate degree are at least a in 0.06% ~ 0.08% the n-propyl gallate aqueous solution for low chitosan mass degree.
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CN102691121A (en) * 2012-06-14 2012-09-26 江苏天圣达集团无锡新合纤有限公司 Polylactic acid/polypropylene cigarette composite tow with sheath-core structure and preparation method thereof
CN102704030A (en) * 2012-06-14 2012-10-03 中国烟草总公司郑州烟草研究院 Tow with high crimp index for polylactic acid cigarette and preparation method for tow
CN103950726A (en) * 2014-05-15 2014-07-30 郑州郑源实业有限公司 Automatic carbon adding system for cigarette filter rod forming machine
CN104939316A (en) * 2015-06-24 2015-09-30 滁州卷烟材料厂 Health-care cigarette filter tip capable of relieving cough and asthma and manufacturing method thereof
CN104997163A (en) * 2015-06-23 2015-10-28 滁州卷烟材料厂 Kudzu root health-care cigarette filter tip and preparation method thereof
CN106222822A (en) * 2016-07-25 2016-12-14 金国安 A kind of heat-proof polylactic acid cigarette tows and preparation method thereof
CN109588773A (en) * 2018-12-26 2019-04-09 杨成云 A kind of acid fiber by polylactic filter rod being coated with cooling material
CN110656396A (en) * 2019-09-28 2020-01-07 孔令孝 Polylactic acid cigarette tow, preparation method and application thereof
CN112026310A (en) * 2019-08-09 2020-12-04 乐清市川嘉电气科技有限公司 Processing technology of impervious bentonite waterproof blanket
US11039642B2 (en) 2011-12-30 2021-06-22 Philip Morris Products S.A. Smoking article with front-plug and aerosol-forming substrate and method
US11140916B2 (en) 2012-02-13 2021-10-12 Philip Morris Products S.A. Aerosol-generating article having an aerosol-cooling element
US11272731B2 (en) 2011-12-30 2022-03-15 Philip Morris Products S.A. Aerosol-generating article for use with an aerosol-generating device
CN114206138A (en) * 2019-07-15 2022-03-18 博奥股份公司 Aerosol-generating article suitable for use in an aerosol-generating device
US11278052B2 (en) 2012-06-21 2022-03-22 Philip Morris Products S.A. Smoking article for use with an internal heating element
US11571017B2 (en) 2012-05-31 2023-02-07 Philip Morris Products S.A. Flavoured rods for use in aerosol-generating articles
US11582998B2 (en) 2011-12-30 2023-02-21 Philip Morris Products S.A. Smoking article with front-plug and method

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Publication number Priority date Publication date Assignee Title
US11039642B2 (en) 2011-12-30 2021-06-22 Philip Morris Products S.A. Smoking article with front-plug and aerosol-forming substrate and method
US11582998B2 (en) 2011-12-30 2023-02-21 Philip Morris Products S.A. Smoking article with front-plug and method
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US11571017B2 (en) 2012-05-31 2023-02-07 Philip Morris Products S.A. Flavoured rods for use in aerosol-generating articles
CN102704030A (en) * 2012-06-14 2012-10-03 中国烟草总公司郑州烟草研究院 Tow with high crimp index for polylactic acid cigarette and preparation method for tow
CN102691121B (en) * 2012-06-14 2014-09-03 江苏天圣达集团无锡新合纤有限公司 Polylactic acid/polypropylene cigarette composite tow with sheath-core structure and preparation method thereof
CN102691121A (en) * 2012-06-14 2012-09-26 江苏天圣达集团无锡新合纤有限公司 Polylactic acid/polypropylene cigarette composite tow with sheath-core structure and preparation method thereof
US11278052B2 (en) 2012-06-21 2022-03-22 Philip Morris Products S.A. Smoking article for use with an internal heating element
CN103950726A (en) * 2014-05-15 2014-07-30 郑州郑源实业有限公司 Automatic carbon adding system for cigarette filter rod forming machine
CN103950726B (en) * 2014-05-15 2016-03-23 郑州郑源实业有限公司 Cigarette filter stick forming machine adds carbon system automatically
CN104997163A (en) * 2015-06-23 2015-10-28 滁州卷烟材料厂 Kudzu root health-care cigarette filter tip and preparation method thereof
CN104939316A (en) * 2015-06-24 2015-09-30 滁州卷烟材料厂 Health-care cigarette filter tip capable of relieving cough and asthma and manufacturing method thereof
CN106222822A (en) * 2016-07-25 2016-12-14 金国安 A kind of heat-proof polylactic acid cigarette tows and preparation method thereof
CN109588773A (en) * 2018-12-26 2019-04-09 杨成云 A kind of acid fiber by polylactic filter rod being coated with cooling material
CN114206138A (en) * 2019-07-15 2022-03-18 博奥股份公司 Aerosol-generating article suitable for use in an aerosol-generating device
CN114206138B (en) * 2019-07-15 2024-02-02 博奥股份公司 Aerosol generating article suitable for use in an aerosol generating device
CN112026310A (en) * 2019-08-09 2020-12-04 乐清市川嘉电气科技有限公司 Processing technology of impervious bentonite waterproof blanket
CN110656396A (en) * 2019-09-28 2020-01-07 孔令孝 Polylactic acid cigarette tow, preparation method and application thereof
CN110656396B (en) * 2019-09-28 2022-04-29 孔令孝 Polylactic acid cigarette tow, preparation method and application thereof

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