CN102380813A - Welding seam rasping machine and rasping method thereof - Google Patents

Welding seam rasping machine and rasping method thereof Download PDF

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Publication number
CN102380813A
CN102380813A CN2011103339451A CN201110333945A CN102380813A CN 102380813 A CN102380813 A CN 102380813A CN 2011103339451 A CN2011103339451 A CN 2011103339451A CN 201110333945 A CN201110333945 A CN 201110333945A CN 102380813 A CN102380813 A CN 102380813A
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CN
China
Prior art keywords
weld seam
burr
head
portal frame
console
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011103339451A
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Chinese (zh)
Inventor
袁文新
黄琴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YIXING JIUZHOU HEAD PLATE PORGE CO Ltd
Original Assignee
YIXING JIUZHOU HEAD PLATE PORGE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YIXING JIUZHOU HEAD PLATE PORGE CO Ltd filed Critical YIXING JIUZHOU HEAD PLATE PORGE CO Ltd
Priority to CN2011103339451A priority Critical patent/CN102380813A/en
Publication of CN102380813A publication Critical patent/CN102380813A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a welding seam rasping machine and a rasping method thereof. The welding seam rasping machine comprises a portal frame (2), two portal frame walking mechanisms (1), a walking trolley (6), a rack (5), an infrared centering device (8), a welding seam adjusting device (10) and a console (11), wherein the two ends of the portal frame (2) are mounted on the portal frame walking mechanisms (1); the walking trolley (6) is mounted on the portal frame (2); the rack (5) provided with a rasping machine head (4) is mounted on the walking trolley (6); the welding seam adjusting device (10) is used for placing a workpiece (3); the infrared centering device (8) is mounted on a portal frame walking mechanism (1) and detects the position of a welding seam on the workpiece (3), and the output of the infrared centering device (8) is connected with the input of the console (11); and the output of the console (11) is connected with the welding seam adjusting device (10) and the walking trolley (6). According to the invention, the working efficiency is improved, the production cost is lowered, the working environment is improved and the surface of the welding seam after the rasping is flat and bright and has good quality.

Description

A kind of weld seam burr machine and burr method thereof
Technical field
The present invention relates to pressure vessel head equipment manufacturing technology field, be specially a kind of weld seam burr machine and burr method thereof.
 
Background technology
At present, in the pressure vessel head manufacturing industry, after the plectane piece welding, adopt artificial grinding weld seam usually, weld seam of poor quality, manually-operated dangerous big, cost is high.
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Summary of the invention
The objective of the invention is at present, in the pressure vessel head manufacturing industry, after the welding of plectane piece; Usually adopt artificial grinding weld seam; Weld seam of poor quality, dangerous big, the problem that cost is high of manually-operated proposes a kind of simple in structure, safe and reliable weld seam burr machine and burr method thereof.
Technical scheme of the present invention is:
A kind of weld seam burr machine; It comprises portal frame, two portal frame walking mechanisms, walking dolly, frame, burr head, infrared centralising device, weld seam adjusting device, console and two groups of tracks; Track all is equipped with in the bottom of described two portal frame walking mechanisms, and the two ends of portal frame are installed in respectively on the two portal frame walking mechanisms, and walking dolly is installed on the portal frame; Being portable with portal frame is connected; The frame that the burr head is housed is installed on the walking dolly, and the weld seam adjusting device is used to put treats the burr workpiece, is arranged on the below of portal frame; Infrared centralising device is installed on the portal frame walking mechanism; Be used to detect the position of weld seam on the workpiece; The signal output part of infrared centralising device links to each other with the signal input part of console, and the control signal output of console links to each other with the respective signal input of weld seam adjusting device, walking dolly.
On the frame of the present invention lowering or hoisting gear is housed, the control signal input of lowering or hoisting gear links to each other with the control signal output of console.
Anti-attenuate device is installed on the frame of the present invention.
The head of anti-attenuate device of the present invention is the rubber head; When burr head during at polishing disk weld seam; The rubber head of anti-attenuate device and burr head are at same horizontal level; When the consistency of thickness of other position of burr head polishing welding seams and disk, anti-attenuate device stops the further polishing welding seams of burr head.
Weld seam adjusting device of the present invention is a rotating table system.
A kind of weld seam burr method, it may further comprise the steps:
(a), operating personnel with the driving disk to be ground winch to the weld seam adjusting device above;
(b), move along two groups of tracks through whole burr machine of consing; Open infrared centralising device simultaneously; Go out infrared ray to the other end from an end-fire of two portal frame walking mechanisms; The infrared ray seal is penetrated on vertical lower article or ground simultaneously, intersects until infrared ray and the weld seam central point of treating the rounding sheet;
(c), through consing weld seam adjusting device to treating that rounding sheet whole piece axis of a weld overlaps with infrared ray;
(d), through the console dolly that is movably walking, make the burr head in arbitrary termination of disk weld seam, adjust lowering or hoisting gear simultaneously, it is crossing with the corresponding end of disk weld seam that the burr head is descended, startup burr head grinding weld seam.
In the step of the present invention (d), behind the startup burr head, adopt pneumatic lowering or hoisting gear to depress bistrique grinding weld seam.
Among the present invention; When burr head during at polishing disk weld seam; The rubber head of anti-attenuate device and burr head be at same horizontal level, when the consistency of thickness of other position of burr head polishing welding seams and disk, prevents the further polishing welding seams of attenuate device prevention burr head.
Among the present invention, treat that rounding sheet weld seam is simultaneously polished after, operating personnel remove along two groups of tracks through whole burr machine of consing, stand up disk with driving, polish once more.
Beneficial effect of the present invention:
The present invention has overcome exist in the artificial grinding weld seam of poor quality, dangerous big, problem that cost is high; During use,, start infrared centralising device when portal frame moves to the workpiece top; Console is regulated the weld seam automatic regulating apparatus, makes the same straight line of abrasive band bistrique and weld seam; Start the burr head, depress bistrique grinding weld seam by Pneumatic power elevator apparatus.Use the present invention to increase work efficiency, reduced production cost, improved working environment, the smooth bright and clean quality of face of weld is good after the grinding.
 
Description of drawings
Fig. 1 is a structural representation of the present invention.
1, portal frame walking mechanism; 2, portal frame; 3, workpiece; 4, burr head; 5, frame;
6, walking dolly; 7, lowering or hoisting gear; 8, infrared centralising device; 9, track;
10, weld seam adjusting device; 11, console.
 
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described.
As shown in Figure 1, a kind of weld seam burr machine, it comprises portal frame 2, two portal frame walking mechanisms 1, walking dolly 6, frame 5, burr head 4, infrared centralising device 8, weld seam adjusting device 10, console 11 and two groups of tracks 9; Track 9 all is equipped with in the bottom of described two portal frame walking mechanisms 1; The two ends of portal frame 2 are installed in respectively on the two portal frame walking mechanisms 1, and walking dolly 6 is installed on the portal frame 2, are portable with portal frame 2 and are connected; The frame 5 that burr head 4 is housed is installed on the walking dolly 6; Lowering or hoisting gear 7 is housed on the frame 5, and weld seam adjusting device 10 is used to put treats burr workpiece 3, is arranged on the below of portal frame 2; Infrared centralising device 8 is installed on the portal frame walking mechanism 1; Be used to detect the position of weld seam on the workpiece 3; The signal output part of infrared centralising device 8 links to each other with the signal input part of console 11, and the control signal output of console 11 links to each other with the respective signal input of weld seam adjusting device 10, walking dolly 6, lowering or hoisting gear 7.
Console is in position on the structural representation: above track 9; Be attached on the portal frame 2; Be an independently control operation platform, all devices of control weld seam burr machine, this operating platform comprises switch board and the integration apparatus that supplies operating personnel to be seated and to operate.
The concrete operations flow process of infrared center support system is: operating personnel winch to a disk to be ground above the weld seam adjusting device 10 (the weld seam adjusting device is a rotating table system) with driving, and to be polished one faces up, and operating personnel move along two groups of tracks 9 through whole burr machine of consing then; Open infrared centralising device 8 simultaneously; Go out infrared ray to the other end from two portal frame walking mechanisms, one end-fire, simultaneously infrared ray is imprinted on vertical lower article or the ground clearly, until infrared ray with wait to grind the weld seam central point and intersect; Operating personnel are through consing weld seam adjusting device then; Make the adjusting device rotation, until treating that rounding sheet whole piece axis of a weld overlaps with infrared ray, next operating personnel run to a certain termination of burr head at the disk weld seam through consing walking dolly 6; Simultaneously through console adjustment lowering or hoisting gear 7; Make 4 declines of burr head want to make friends with, start the burr head, depress bistrique grinding weld seam by Pneumatic power elevator apparatus with a certain end of disk weld seam.
After treating that rounding sheet weld seam is simultaneously polished, operating personnel remove along two groups of tracks 9 through whole burr machine of consing, stand up disk with driving, and the operation of another side weld grinding is the same.
Anti-attenuate device: anti-attenuate device is installed on the frame 5; The equipment of anti-attenuate device is similar basically with the frame that burr head 4 is installed; Difference is that the head of anti-attenuate device is to have changed former burr head 4 heads into the rubber head and without the abrasive band; Anti-attenuate device is arranged to the same on console with the control parameter of burr head; So when burr head during at polishing disk weld seam, anti-attenuate device rubber head and burr machine head be at same horizontal level, when the consistency of thickness of other position of burr head polishing welding seams and disk; Anti-attenuate device stops the further polishing welding seams of burr head automatically, and the mistake of effectively avoiding the disk commissure to be polished by the burr head approaches and whole disk scrapped.
The present invention does not relate to all identical with the prior art prior art that maybe can adopt of part and realizes.

Claims (9)

1. weld seam burr machine; It is characterized in that it comprises portal frame (2), two portal frame walking mechanisms (1), walking dolly (6), frame (5), burr head (4), infrared centralising device (8), weld seam adjusting device (10), console (11) and two groups of tracks (9); Track (9) all is equipped with in the bottom of described two portal frame walking mechanisms (1); The two ends of portal frame (2) are installed in respectively on the two portal frame walking mechanisms (1); Walking dolly (6) is installed on the portal frame (2), is portable with portal frame (2) and is connected, and the frame (5) that burr head (4) are housed is installed on the walking dolly (6); Weld seam adjusting device (10) is used to put treats burr workpiece (3), is arranged on the below of portal frame (2); Infrared centralising device (8) is installed on the portal frame walking mechanism (1); Be used to detect the position that workpiece (3) is gone up weld seam; The signal output part of infrared centralising device (8) links to each other with the signal input part of console (11), and the control signal output of console (11) links to each other with the respective signal input of weld seam adjusting device (10), walking dolly (6).
2. weld seam burr machine according to claim 1 is characterized in that being equipped with on the described frame (5) lowering or hoisting gear (7), and the control signal input of lowering or hoisting gear (7) links to each other with the control signal output of console (11).
3. weld seam burr machine according to claim 1 is characterized in that described frame (5) goes up the anti-attenuate device of installation.
4. weld seam burr machine according to claim 3; The head that it is characterized in that described anti-attenuate device is the rubber head; When burr head during at polishing disk weld seam; The rubber head of anti-attenuate device and burr head (4) be at same horizontal level, when the consistency of thickness of other position of burr head polishing welding seams and disk, prevents the further polishing welding seams of attenuate device prevention burr head.
5. weld seam burr machine according to claim 1 is characterized in that described weld seam adjusting device (10) is a rotating table system.
6. weld seam burr method, application rights requires 1 described weld seam burr machine, it is characterized in that it may further comprise the steps:
(a), operating personnel with the driving disk to be ground winch to weld seam adjusting device (10) above;
(b), move along two groups of tracks (9) through whole burr machine of console (11) operation; Open infrared centralising device (8) simultaneously; Go out infrared ray to the other end from an end-fire of two portal frame walking mechanisms (1); The infrared ray seal is penetrated on vertical lower article or ground simultaneously, intersects until infrared ray and the weld seam central point of treating the rounding sheet;
(c), operate weld seam adjusting device (10) to treating that rounding sheet whole piece axis of a weld overlaps with infrared ray through console (11);
(d), through console (11) dolly (6) that is movably walking; Make the arbitrary termination of burr head (4) at the disk weld seam; Adjust lowering or hoisting gear (7) simultaneously, burr head (4) is descended intersect, start burr head (4) grinding weld seam with the corresponding end of disk weld seam.
7. weld seam burr method according to claim 6 is characterized in that in the described step (d), behind the startup burr head (4), adopts pneumatic lowering or hoisting gear (7) to depress bistrique grinding weld seam.
8. weld seam burr method according to claim 6; It is characterized in that when burr head during at polishing disk weld seam; The rubber head of anti-attenuate device and burr head (4) are at same horizontal level; When the consistency of thickness of other position of burr head polishing welding seams and disk, anti-attenuate device stops the further polishing welding seams of burr head.
9. weld seam burr method according to claim 6, it is characterized in that treating that rounding sheet weld seam is simultaneously polished after, operating personnel remove along two groups of tracks (9) through whole burr machine of console (11) operation, stand up disk with driving, polish once more.
CN2011103339451A 2011-10-27 2011-10-27 Welding seam rasping machine and rasping method thereof Pending CN102380813A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011103339451A CN102380813A (en) 2011-10-27 2011-10-27 Welding seam rasping machine and rasping method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011103339451A CN102380813A (en) 2011-10-27 2011-10-27 Welding seam rasping machine and rasping method thereof

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CN102380813A true CN102380813A (en) 2012-03-21

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104029103A (en) * 2014-07-04 2014-09-10 重庆钢铁(集团)有限责任公司 Structural steel billet sanding device
CN104029092A (en) * 2014-07-04 2014-09-10 重庆钢铁(集团)有限责任公司 Sanding method for surface of structural steel billet
CN105290900A (en) * 2014-05-27 2016-02-03 北京鼎新时代科技有限公司 Large-weight casting blank sharpening machine and design method
CN106363482A (en) * 2016-11-30 2017-02-01 成都蒲江珂贤科技有限公司 Steel polishing device
CN108356677A (en) * 2018-03-21 2018-08-03 王芳 A kind of surface of steel plate is efficiently polished derusting device

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Publication number Priority date Publication date Assignee Title
JPS5084895U (en) * 1973-12-07 1975-07-19
CN2751963Y (en) * 2004-11-19 2006-01-18 王辉 Guideway built-in type machine tool body
CN101058136A (en) * 2007-05-22 2007-10-24 上海联能机电有限公司 Special-shaped barrel automatic fitting and welding device
CN201055971Y (en) * 2007-05-08 2008-05-07 重庆三磨海达磨床有限公司 Gantry milling and filing machine tool
CN201664864U (en) * 2009-12-11 2010-12-08 河北华油钢管设计研究院有限公司 Outer welded joint milling machine of straight welded pipe
CN202292378U (en) * 2011-10-27 2012-07-04 宜兴市九洲封头锻造有限公司 Welding seam rasping machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5084895U (en) * 1973-12-07 1975-07-19
CN2751963Y (en) * 2004-11-19 2006-01-18 王辉 Guideway built-in type machine tool body
CN201055971Y (en) * 2007-05-08 2008-05-07 重庆三磨海达磨床有限公司 Gantry milling and filing machine tool
CN101058136A (en) * 2007-05-22 2007-10-24 上海联能机电有限公司 Special-shaped barrel automatic fitting and welding device
CN201664864U (en) * 2009-12-11 2010-12-08 河北华油钢管设计研究院有限公司 Outer welded joint milling machine of straight welded pipe
CN202292378U (en) * 2011-10-27 2012-07-04 宜兴市九洲封头锻造有限公司 Welding seam rasping machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105290900A (en) * 2014-05-27 2016-02-03 北京鼎新时代科技有限公司 Large-weight casting blank sharpening machine and design method
CN104029103A (en) * 2014-07-04 2014-09-10 重庆钢铁(集团)有限责任公司 Structural steel billet sanding device
CN104029092A (en) * 2014-07-04 2014-09-10 重庆钢铁(集团)有限责任公司 Sanding method for surface of structural steel billet
CN106363482A (en) * 2016-11-30 2017-02-01 成都蒲江珂贤科技有限公司 Steel polishing device
CN106363482B (en) * 2016-11-30 2018-07-10 揭阳市骏宝餐具有限公司 A kind of steel burnishing device
CN108356677A (en) * 2018-03-21 2018-08-03 王芳 A kind of surface of steel plate is efficiently polished derusting device

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Application publication date: 20120321

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