CN102371318A - Manufacturing method of integrated bicycle axle leather - Google Patents
Manufacturing method of integrated bicycle axle leather Download PDFInfo
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- CN102371318A CN102371318A CN2010102532974A CN201010253297A CN102371318A CN 102371318 A CN102371318 A CN 102371318A CN 2010102532974 A CN2010102532974 A CN 2010102532974A CN 201010253297 A CN201010253297 A CN 201010253297A CN 102371318 A CN102371318 A CN 102371318A
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- bicycle hub
- numerical control
- manufacturing approach
- body molded
- automatic
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Abstract
The invention discloses a manufacturing method of integrated bicycle axle leather, which comprises the following steps of: selecting a round straight steel pipe; carrying out moulding by rolling on the round and straight steel pipe through utilizing an fully-automatic numerical-control roller press, and cutting the moulded steel pipe by utilizing a numerical-control automatic cutter; rolling by utilizing a fully-automatic numerical-control lathe to contract axle leather steel bowl bearing holes at two ends of the bicycle axle leather, and removing redundant scrap edges of the contracted axle leather steel bowl bearing holes at two ends of the bicycle axle leather; extruding a bicycle axle leather blank which is moulded by rolling and contacted by rolling, by using a fully-automatic numerical-control extruder, to form complete integrated bicycle axle leather; punching spoke holes on a disc chuck of the integrated bicycle axle leather by using a numerical control punching machine; and forming chamfers on the spoke holes to obtain the bicycle axle leather. The manufacturing method disclosed by the invention has the beneficial effects of less production procedures, implementation of production automation, improved production efficiency, saved production cost and good product quality.
Description
Technical field
The present invention relates to a kind of manufacturing approach of bicycle hub, particularly a kind of manufacturing approach of one-body molded bicycle hub.
Background technology
At present, produce bicycle hub and all be earlier by the length cutting steel pipe of axle skin, in producing respectively again pipe with about two floral discs, want rounding, turning when producing in the axle skin pipe; Want blank about production during two floral discs, punch press stretches, and annealing softening is handled, the punch press extrusion modling, edge-cutting and hole-punching, the lathe car becomes floral disc, with hydraulic press with middle pipe with about two floral discs synthetic axle skin of colding pressing.This kind production method operation is many, and complicated, and feed consumption is many, and speed of production is slow, and production efficiency is low, and the unstable product quality of producing, and waster is many.
Summary of the invention
Technical problem to be solved by this invention is the deficiency to prior art, and a kind of manufacturing approach of novel one-body molded bicycle hub is provided.
To achieve these goals, the measure that the present invention taked:
A kind of manufacturing approach of one-body molded bicycle hub, the first step: choose the roundy and straight steel pipe; Second step: the roundy and straight steel pipe through the roll forming of full-automatic numerical control roll squeezer, is cut into needed length of bicycle hub and shape through numerical control automatic gas cutting machine device then.The 3rd step:, remove a unnecessary slitter edge in skin Steel bowl bearing hole at bicycle hub two ends after the reducing then with the axle skin Steel bowl bearing hole at full-automatic numerical control lathe roll extrusion reducing bicycle hub two ends; The 4th step: roll forming, the bicycle hub of roll extrusion reducing expects to be squeezed into complete integrated bicycle hub pah with the full-automatic numerical control extruder.The 5th the step: with numerical control press on the floral disc of integrated bicycle hub towards spoke hole; At the die two ends of bicycle hub beaming roller is installed then; And on the screw thread of the both sides of beaming roller, install corresponding hex nut, flat shim, locknut, axle shelves and axle bowl, between its axis shelves and the axle bowl dust cap and steel ball are installed; The 6th the step: the 5th the step the basis on, on spoke hole, have chamfering, can obtain the inventive method made the product bicycle hub.
The roundy and straight steel pipe of choosing is at first handled through surface derusting.
The program of described full-automatic numerical control roll extrusion machine can be provided with the different programming operation sequence according to difform bicycle hub.
Described numerical control automatic gas cutting machine device can be provided with different program operation according to difform bicycle hub.
Described full-automatic numerical control lathe can be provided with different program operation according to difform bicycle hub.
Described full-automatic numerical control extruder can be provided with different program operation through mould again according to difform bicycle hub.
Described the 5th step, on described floral disc, dash 6~20 spoke holes, wherein the diameter of spoke hole is 2.8mm~3.9mm.
Through electroplating, chromium plating is handled again on described made product bicycle hub surface.
Beneficial effect of the present invention: production process is few, has realized the automation of producing, and has improved production efficiency, has practiced thrift production cost, good product quality.
The specific embodiment:
A kind of manufacturing approach of one-body molded bicycle hub, the first step: choose the roundy and straight steel pipe; Second step: the roundy and straight steel pipe through full-automatic numerical control roller press roll-forming, is cut into the needed length of bicycle hub through numerical control automatic gas cutting machine device then; Shape, the 3rd step:, remove a unnecessary slitter edge in skin Steel bowl bearing hole at bicycle hub two ends after the reducing then with the axle skin Steel bowl bearing hole at full-automatic numerical control lathe roll extrusion reducing bicycle hub two ends; The 4th step: roll forming, the bicycle hub of roll extrusion reducing expects to be squeezed into complete integrated bicycle hub pah with the full-automatic numerical control extruder.The 5th the step: with numerical control press on the floral disc of integrated bicycle hub towards spoke hole; At the die two ends of bicycle hub beaming roller is installed then; And on the screw thread of the both sides of beaming roller, install corresponding hex nut, flat shim, locknut, axle shelves and axle bowl, between its axis shelves and the axle bowl dust cap and steel ball are installed; The 6th the step: the 5th the step the basis on, on spoke hole, have chamfering, can obtain the inventive method made the product bicycle hub.The method operation is less, and has realized the mode of production of automation, and the product bicycle hub quality that obtains with this kind method is good, and efficient is high in the time of production, and defect rate is low.
The roundy and straight steel pipe of choosing is at first handled through surface derusting; At first pass through processing of rust removing through the roundy and straight steel pipe, make that the product quality that processes is better.
The program of described full-automatic numerical control roll extrusion machine can be provided with the different programming operation sequence according to difform bicycle hub; Realize the production of automation, improved production efficiency, can be according to the product of client's needs production different model arbitrarily.
Described numerical control automatic gas cutting machine device can be provided with different program operation according to difform bicycle hub; Realize the production of automation, improved production efficiency, can be according to the product of client's needs production different model arbitrarily.
Described full-automatic numerical control lathe can be provided with different program operation according to difform bicycle hub; Realize the production of automation, improved production efficiency, can be according to the product of client's needs production different model arbitrarily.
Described full-automatic numerical control extruder can be provided with different program operation through mould again according to difform bicycle hub, has realized the production of automation, has improved production efficiency, can be according to the product of client's needs production different model arbitrarily.
Described the 5th step, on described floral disc, dash 28~40 spoke holes, wherein the diameter of spoke hole is 2.8mm~3.9mm; The quantity of spoke hole wherein can be set according to self model size of bicycle hub, be generally 28~40 spoke holes usually and be advisable, the diameter of spoke hole is 2.8mm~3.9mm, has practiced thrift the production material, and is attractive in appearance.
Through electroplating, chromium plating is handled again on described made product bicycle hub surface; Bicycle hub through chromium plating is handled can be antirust, longer service life, and when electroplating, can electroplate the anti-rust metal that other are similar to chromium.
Those skilled in the art's simple change and replacement in this area all are within protection scope of the present invention.
Claims (8)
1. the manufacturing approach of an one-body molded bicycle hub is characterized in that:
The first step: choose the roundy and straight steel pipe;
Second step: the roundy and straight steel pipe through the roll forming of full-automatic numerical control roller press, is cut into needed length of bicycle hub and shape through numerical control automatic gas cutting machine device then,
The 3rd step:, remove a unnecessary slitter edge in skin Steel bowl bearing hole at bicycle hub two ends after the reducing then with the axle skin Steel bowl bearing hole at full-automatic numerical control lathe roll extrusion reducing bicycle hub two ends;
The 4th step: roll forming, the bicycle hub of roll extrusion reducing expects to be squeezed into complete integrated bicycle hub pah with the full-automatic numerical control extruder.
The 5th the step: with numerical control press on the floral disc of integrated bicycle hub towards spoke hole; At the die two ends of bicycle hub beaming roller is installed then; And on the screw thread of the both sides of beaming roller, install corresponding hex nut, flat shim, locknut, axle shelves and axle bowl, between its axis shelves and the axle bowl dust cap and steel ball are installed;
The 6th the step: the 5th the step the basis on, on spoke hole, have chamfering, can obtain the inventive method made the product bicycle hub.
2. the manufacturing approach of a kind of one-body molded bicycle hub according to claim 1 is characterized in that: the roundy and straight steel pipe of choosing is at first handled through surface derusting.
3. the manufacturing approach of a kind of one-body molded bicycle hub according to claim 1, it is characterized in that: the program of described full-automatic numerical control roll extrusion machine can be provided with the different programming operation sequence according to difform bicycle hub.
4. the manufacturing approach of a kind of one-body molded bicycle hub according to claim 1, it is characterized in that: described numerical control automatic gas cutting machine device can be provided with different program operation according to difform bicycle hub.
5. the manufacturing approach of a kind of one-body molded bicycle hub according to claim 1, it is characterized in that: described full-automatic numerical control lathe can be provided with different program operation according to difform bicycle hub.
6. the manufacturing approach of a kind of one-body molded bicycle hub according to claim 1, it is characterized in that: described full-automatic numerical control extruder can be provided with different program operation through mould again according to difform bicycle hub.
7. the manufacturing approach of a kind of one-body molded bicycle hub according to claim 1 is characterized in that: described the 5th step, on described floral disc, dash 6~20 spoke holes, and wherein the diameter of spoke hole is 2.8mm~3.9mm.
8. according to the manufacturing approach of described any the one-body molded bicycle hub of claim 1~8, it is characterized in that: through electroplating, chromium plating is handled again on described made product bicycle hub surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010102532974A CN102371318A (en) | 2010-08-10 | 2010-08-10 | Manufacturing method of integrated bicycle axle leather |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010102532974A CN102371318A (en) | 2010-08-10 | 2010-08-10 | Manufacturing method of integrated bicycle axle leather |
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CN102371318A true CN102371318A (en) | 2012-03-14 |
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CN2010102532974A Pending CN102371318A (en) | 2010-08-10 | 2010-08-10 | Manufacturing method of integrated bicycle axle leather |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106425509A (en) * | 2016-08-29 | 2017-02-22 | 常州市蓝托金属制品有限公司 | Machining equipment of inner cabin rail segment center extrusion part of civil aircraft |
CN110076534A (en) * | 2019-05-31 | 2019-08-02 | 泰兴市宇和五金配件有限公司 | The processing method of pipe in a kind of bicycle flower-drum of falling brake |
-
2010
- 2010-08-10 CN CN2010102532974A patent/CN102371318A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106425509A (en) * | 2016-08-29 | 2017-02-22 | 常州市蓝托金属制品有限公司 | Machining equipment of inner cabin rail segment center extrusion part of civil aircraft |
CN110076534A (en) * | 2019-05-31 | 2019-08-02 | 泰兴市宇和五金配件有限公司 | The processing method of pipe in a kind of bicycle flower-drum of falling brake |
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Application publication date: 20120314 |