CN102360931A - Coil winding machine and coil winding method - Google Patents

Coil winding machine and coil winding method Download PDF

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Publication number
CN102360931A
CN102360931A CN2011101835141A CN201110183514A CN102360931A CN 102360931 A CN102360931 A CN 102360931A CN 2011101835141 A CN2011101835141 A CN 2011101835141A CN 201110183514 A CN201110183514 A CN 201110183514A CN 102360931 A CN102360931 A CN 102360931A
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coil
rotating disk
ring
type rotating
enamelled wire
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CN102360931B (en
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卢正珂
杨广常
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Shandong Peiport Electric Power Science and Technology Co Ltd
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Shandong Peiport Electric Power Science and Technology Co Ltd
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Abstract

本发明公开了一种线圈绕线机及线圈绕线方法，本发明绕线机构包括环状转盘和挡板，环状转盘的一侧设有与环状转盘的中心孔相通的入口，挡板固定在环状转盘上并封堵住入口，环状转盘上设有用于安装漆包线轮的漆包线支架，环状转盘转动的设置在主支撑架上，线圈安装在线圈支撑架上时，线圈与环状转盘相扣接。本发明线圈绕线方法包括如下步骤：（1）安装漆包线轮和线圈；（2）绕线。本发明绕线机能直接装漆包线轮，能直接将漆包线轮上的漆包线绕到线圈上，因此，在绕线前不需要计算线圈用线量，因此，不存在因计算误差及分线误差造成的漆包线的浪费，不用分线和接线，避免了线圈绕制后出现的许多接头和分线浪费的时间。

Figure 201110183514

The invention discloses a coil winding machine and a coil winding method. The winding mechanism of the invention comprises an annular turntable and a baffle, one side of the annular turntable is provided with an entrance communicating with the central hole of the annular turntable, and the baffle It is fixed on the ring turntable and blocks the entrance. There is an enameled wire bracket for installing the enameled wire wheel on the ring turntable. The ring turntable is installed on the main support frame. The turntables are interlocked. The coil winding method of the present invention includes the following steps: (1) Installing an enameled wire wheel and a coil; (2) Winding. The wire winding machine of the present invention can directly install the enameled wire reel, and can directly wind the enameled wire on the enameled wire reel to the coil. Therefore, there is no need to calculate the amount of wire used for the coil before winding, so there is no error caused by calculation errors and line splitting errors. The waste of enameled wire, no branching and wiring, avoids the time wasted by many joints and branching after the coil is wound.

Figure 201110183514

Description

Coil winder and coil-winding method
Technical field
The present invention relates to a kind of electric equipment, particularly a kind of coil winder the invention still further relates to a kind of coil-winding method.
Background technology
At present, when giving coil-winding, need the precalculated line amount of using, the line of by this amount enamelled wire being taken turns is again assigned on the coil winding machine, again with the wire-wound on the coil winding machine to the iron core of coil.Owing to calculating the enamelled wire told with otherwise reason more or less, separated time is additional again to cause waste or the coil of enamelled wire, causes manpower and temporal waste.
Summary of the invention
The technical problem that the present invention will solve is: a kind of coil winder of coil with the line amount that before coiling, need not calculate is provided; Make it can reduce the waste of enamelled wire; Winding efficiency is high, and the present invention also provides a kind of high coil-winding method of less wastage, winding efficiency of enamelled wire.
In order to solve the problems of the technologies described above, the present invention includes frame and winding mechanism, frame is provided with coil support frame and main backstop; Winding mechanism comprises ring-type rotating disk and baffle plate; One side of ring-type rotating disk is provided with the centre bore inlet communicating with the ring-type rotating disk, and baffle plate is fixed on the ring-type rotating disk and blocks inlet, and the ring-type rotating disk is provided with the enamelled wire support that is used to install the enamelled wire wheel; Being arranged on the main backstop of ring-type dial rotation; Frame is provided with the driving mechanism A of driving ring-type dial rotation and the driving mechanism B that the coil of drive installation on the coil bracing frame rotates, and when coil was installed on the coil support frame, coil and ring-type rotating disk were interlockingly connected.
Interfere when rotating for fear of ring-type rotating disk and coil, the central shaft of described ring-type rotating disk is horizontally disposed with, and coil central axe was vertical when described coil was installed on the coil support frame.
In order to make the ring-type dial rotation stable; Described driving mechanism A comprises two groups of rotating disk drive motors and gear; The rotating disk drive motors is arranged in the frame, and the rotating disk drive motors is positioned at the below of ring-type rotating disk, and gear is connected with the rotating disk drive motors through driving-belt and drive pulley; The periphery of ring-type rotating disk is provided with a circle driving cog, and two gears all are meshed with the driving cog of ring-type rotating disk.
In order to make the slow-roll stabilization of coil; Described driving mechanism B comprises coil drive motor and power transmission shaft; Described coil support frame comprises three columns that are fixed on the frame, and three columns have certain interval each other, wherein respectively is provided with a roller that axially vertically is provided with on the upper surface of two columns; Another column hollow; Power transmission shaft rotates in the vestibule of the column be arranged on hollow, and the upper end of power transmission shaft reaches on the column of hollow, and the other end of power transmission shaft is connected with coil drive motor on being fixed on frame.
Coil-winding method of the present invention; Adopt aforementioned any coil winder, comprise the steps: (1) installation enamelled wire wheel and coil: open the baffle plate on the ring-type rotating disk, the enamelled wire wheel is arranged on the enamelled wire support through bearing; The inlet of coil from the ring-type rotating disk inserted the centre bore of ring-type rotating disk; Fix baffle plate, coil and ring-type rotating disk be interlockingly connected, and with coil stationary on the coil bracing frame; (2) coiling: the enamelled wire head end on the enamelled wire wheel is fixed on the coil, rotates ring-type rotating disk and coil, the ring-type rotating disk drives enamelled wire wheel coiling and rotates, enamelled wire by coiling to coil.
Beneficial effect of the present invention: the present invention's function that winds the line is directly adorned enamelled wire wheel, therefore the enamelled wire that can directly enamelled wire be taken turns is around to coil; Before coiling, need not calculate coil and use the line amount; Therefore, there is not the waste of the enamelled wire that causes because of the error of calculation and separated time error, without separated time and wiring; The time of the many joints having avoided occurring behind the coil winding and separated time waste, production efficiency and product quality have been improved.Method for winding of the present invention adopts aforesaid coil winding machine, the less wastage of enamelled wire, winding efficiency height.
Description of drawings
Fig. 1 is the main TV structure sketch map of coil winding machine of the present invention;
Fig. 2 is the left TV structure sketch map of Fig. 1;
Among the figure: 1, rotating disk drive motors, 2, driving-belt and drive, 3, frame, 4, the coil support frame; 5, coil, 6, main backstop, 7, winding mechanism, 8, bearing; 9, enamelled wire wheel, 10, roller, 11, column, 12, the coil drive motor; 13, power transmission shaft, 14, baffle plate, 15, the ring-type rotating disk, 16, the enamelled wire support.
Embodiment
A kind of coil winding machine as depicted in figs. 1 and 2, it comprises frame 3 and winding mechanism 7, frame 3 is provided with coil support frame 4 and main backstop 6; Winding mechanism 7 comprises ring-type rotating disk 15 and baffle plate 14, and a side of ring-type rotating disk 15 is provided with the centre bore inlet communicating with ring-type rotating disk 15, baffle plate 14 through screw on ring-type rotating disk 15 and block inlet; Ring-type rotating disk 15 is provided with the enamelled wire support 16 that is used to install enamelled wire wheel 9; Ring-type rotating disk 15 rotating being arranged on the main backstop 6, the central shaft of ring-type rotating disk 15 is horizontally disposed with, and ring-type rotating disk 15 is connected with and drives the driving mechanism that ring-type rotating disk 15 rotates; Driving mechanism comprises two groups of rotating disk drive motors 1 and gear; Rotating disk drive motors 1 is arranged in the frame 3, and rotating disk drive motors 1 is positioned at the below of ring-type rotating disk 15, and gear is connected with rotating disk drive motors 1 through driving-belt and drive pulley 2; The periphery of ring-type rotating disk 15 is provided with a circle driving cog, and two gears all are meshed with the driving cog of ring-type rotating disk 15.
Coil support frame 4 comprises three columns 11 that are fixed on the frame 3; Three columns 11 have certain interval each other; Wherein respectively be provided with an axial vertical roller 10 on the upper surface of two columns 11, another column 11 hollows are provided with rotating power transmission shaft 13 in the vestibule of the column 11 of hollow; The upper end of power transmission shaft 13 reaches on the column 11 of hollow, and the other end of power transmission shaft 13 is connected with coil drive motor 12 on being fixed on frame 3.During installation, coil 5 is placed on the upper surface of three columns, and two rollers 10 all contact with the lateral surface of coil 5 with power transmission shaft 13.
The method for winding of coil 5: adopt above-mentioned coil winding machine, comprise the steps:
(1) enamelled wire wheel 9 and coil 5 are installed: open baffle plate 14; A circular coil 5 is snapped in ring-type rotating disk 15; Again coil 5 is placed on three columns 11; And two rollers 10 are all contacted with the lateral surface of ring-type rotating disk 15 with power transmission shaft 13, and baffle plate 14 is fixed on the inlet of ring-type rotating disk 15, enamelled wire wheel 9 is installed on the enamelled wire support 16 through bearing 8.
Coiling: the enamelled wire head end on the enamelled wire wheel 9 is fixed on the coil 5, starts rotating disk drive motors 1 and coil drive motor 12, ring-type rotating disk 15 and coil 5 are rotated; The enamelled wire helically coiling is to coil 5; Around full, cut off enamelled wire until coil 5, change another coil and carry out coiling.

Claims (6)

1. coil winder, it is characterized in that: comprise frame and winding mechanism, frame is provided with coil support frame and main backstop; Winding mechanism comprises ring-type rotating disk and baffle plate; One side of ring-type rotating disk is provided with the centre bore inlet communicating with the ring-type rotating disk, and baffle plate is fixed on the ring-type rotating disk and blocks inlet, and the ring-type rotating disk is provided with the enamelled wire support that is used to install the enamelled wire wheel; Being arranged on the main backstop of ring-type dial rotation; Frame is provided with the driving mechanism A of driving ring-type dial rotation and the driving mechanism B that the coil of drive installation on the coil bracing frame rotates, and when coil was installed on the coil support frame, coil and ring-type rotating disk were interlockingly connected.
2. coil winder according to claim 1 is characterized in that: the central shaft of described ring-type rotating disk is horizontally disposed with, and coil central axe was vertical when described coil was installed on the coil support frame.
3. coil winder according to claim 2; It is characterized in that: described driving mechanism A comprises two groups of rotating disk drive motors and gear; The rotating disk drive motors is arranged in the frame, and the rotating disk drive motors is positioned at the below of ring-type rotating disk, and gear is connected with the rotating disk drive motors through driving-belt and drive pulley; The periphery of ring-type rotating disk is provided with a circle driving cog, and two gears all are meshed with the driving cog of ring-type rotating disk.
4. according to claim 1,2 or 3 described coil winders; It is characterized in that: described driving mechanism B comprises coil drive motor and power transmission shaft; Described coil support frame comprises three columns that are fixed on the frame, and three columns have certain interval each other, wherein respectively is provided with a roller that axially vertically is provided with on the upper surface of two columns; Another column hollow; Power transmission shaft rotates in the vestibule of the column be arranged on hollow, and the upper end of power transmission shaft reaches on the column of hollow, and the other end of power transmission shaft is connected with coil drive motor on being fixed on frame.
5. the coil-winding method of an employing such as claim 1 or 2 or 3 described coil winders; It is characterized in that: comprise the steps: (1) installation enamelled wire wheel and coil: open the baffle plate on the ring-type rotating disk; The enamelled wire wheel is arranged on the enamelled wire support through bearing, the inlet of coil from the ring-type rotating disk inserted the centre bore of ring-type rotating disk, fix baffle plate; Coil and ring-type rotating disk are interlockingly connected, and with coil stationary on the coil bracing frame; (2) coiling: the enamelled wire head end on the enamelled wire wheel is fixed on the coil, rotates ring-type rotating disk and coil, the ring-type rotating disk drives enamelled wire wheel coiling and rotates, enamelled wire by coiling to coil.
6. coil-winding method that adopts coil winder as claimed in claim 4; It is characterized in that: comprise the steps: (1) installation enamelled wire wheel and coil: open the baffle plate on the ring-type rotating disk; The enamelled wire wheel is arranged on the enamelled wire support through bearing, the inlet of coil from the ring-type rotating disk inserted the centre bore of ring-type rotating disk, fix baffle plate; Coil and ring-type rotating disk are interlockingly connected, and with coil stationary on the coil bracing frame; (2) coiling: the enamelled wire head end on the enamelled wire wheel is fixed on the coil, rotates ring-type rotating disk and coil, the ring-type rotating disk drives enamelled wire wheel coiling and rotates, enamelled wire by coiling to coil.
CN2011101835141A 2011-07-01 2011-07-01 Coil winding machine and coil winding method Active CN102360931B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109285693A (en) * 2018-11-14 2019-01-29 岳西县鸿腾电子有限公司 A kind of full-automatic inductance spooling equipment

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87211757U (en) * 1987-08-15 1988-10-05 西安电力变压器厂 Closed winding iron core coiling machine
CN2063283U (en) * 1989-08-23 1990-10-03 丹东调谐器总厂 Double-platen pressing device with eccentric revolution axle for moving location
CN2247863Y (en) * 1995-03-30 1997-02-19 西安变压器厂 Tension device for horizontal winder
CN2640003Y (en) * 2003-07-24 2004-09-08 顺德特种变压器厂 Vertical winding machine
JP2009126711A (en) * 2007-11-21 2009-06-11 Iljin A-Tech Ltd Twin drum winder
CN202110944U (en) * 2011-07-01 2012-01-11 山东彼岸电力科技有限公司 Coil winding machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87211757U (en) * 1987-08-15 1988-10-05 西安电力变压器厂 Closed winding iron core coiling machine
CN2063283U (en) * 1989-08-23 1990-10-03 丹东调谐器总厂 Double-platen pressing device with eccentric revolution axle for moving location
CN2247863Y (en) * 1995-03-30 1997-02-19 西安变压器厂 Tension device for horizontal winder
CN2640003Y (en) * 2003-07-24 2004-09-08 顺德特种变压器厂 Vertical winding machine
JP2009126711A (en) * 2007-11-21 2009-06-11 Iljin A-Tech Ltd Twin drum winder
CN202110944U (en) * 2011-07-01 2012-01-11 山东彼岸电力科技有限公司 Coil winding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109285693A (en) * 2018-11-14 2019-01-29 岳西县鸿腾电子有限公司 A kind of full-automatic inductance spooling equipment

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