CN102352759B - Emulsion recovery system - Google Patents

Emulsion recovery system Download PDF

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Publication number
CN102352759B
CN102352759B CN 201110331795 CN201110331795A CN102352759B CN 102352759 B CN102352759 B CN 102352759B CN 201110331795 CN201110331795 CN 201110331795 CN 201110331795 A CN201110331795 A CN 201110331795A CN 102352759 B CN102352759 B CN 102352759B
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CN
China
Prior art keywords
emulsion
lifting jack
control valve
connects
pipeline
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201110331795
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Chinese (zh)
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CN102352759A (en
Inventor
徐亚民
李玉华
牟国礼
赵仁东
闫业宏
王锟
梁长勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUCUN COAL Co Ltd OF ZAOZHUANG MINING GROUP
Original Assignee
FUCUN COAL Co Ltd OF ZAOZHUANG MINING GROUP
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Application filed by FUCUN COAL Co Ltd OF ZAOZHUANG MINING GROUP filed Critical FUCUN COAL Co Ltd OF ZAOZHUANG MINING GROUP
Priority to CN 201110331795 priority Critical patent/CN102352759B/en
Publication of CN102352759A publication Critical patent/CN102352759A/en
Application granted granted Critical
Publication of CN102352759B publication Critical patent/CN102352759B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses an emulsion recovery system which comprises an emulsion tank and a pressure stabilizing frame, wherein a power supply is connected with a first explosion-proof switch, the first explosion-proof switch is connected with a first emulsion pump through an electric wire, the first emulsion pump is connected with the emulsion tank through a pipeline, a return liquid joint is arranged on the emulsion tank, the return liquid joint is connected with a return liquid filter through a pipeline, the return liquid filter is connected with a first lifting jack and a second lifting jack through pipelines, a first operation valve and a second operation valve are respectively arranged between the return liquid filter and the first lifting jack and between the return liquid filter and the second lifting jack, one end of each of the first lifting jack and the second lifting jack is mounted at the upper end of the pressure stabilizing frame, a telescopic joint on a telescopic guide pipe is connected with a pillar interface, and the lower end of the telescopic guide pipe is connected with a liquid storage groove.The emulsion recovery system can effectively recover emulsion, is simple to operate, and has the beneficial effects of saving human resources, protecting a working environment, improving the liquid discharge speed and saving resources. The emulsion recovery system has great economic benefit.

Description

Emulsion liquid recovering system
Technical field
The present invention relates to the hydraulic prop that a kind of mine uses, relate in particular to a kind of emulsion liquid recovering system.
Background technology
Hydraulic prop is widely used in coal mining enterprise, is the indispensable supporting articles for use of coal mining enterprise.The supporting workshop is unique unit that full company supporting articles for use detect of undertaking, wherein hydraulic prop is carried out in the process of airtight quality detection, discharged the first emulsion that uses of a large amount of processes every day, usually be all directly to be emitted on the working site, enter foul water system, the soil and groundwater resource has been caused pollution, wasted a large amount of emulsions, simultaneously increase again cost, polluted environment.The application of emulsion automatic recovery system has solved this problem, makes the emulsion that discharges after the individual prop test again reclaim multiplexing, not only accomplished sewage zero-discharge, cause the environment pollution of not wanting, and reduced cost, obtained obvious economic benefit and social benefit.The emulsion automatic recovery system is not only simple to operation, and has certain scientific and technological content, has to use and promotional value.
Summary of the invention
The purpose of this invention is to provide a kind of emulsion liquid recovering system that can reclaim emulsion.
For achieving the above object, the technical solution used in the present invention is:
a kind of emulsion liquid recovering system, comprise the first flame-proof switch, the first emulsion pump, emulsion box, the first control valve, the first lifting jack, the voltage stabilizing frame, steel wire, it is characterized in that: power supply connects the first flame-proof switch, the first flame-proof switch connects the first emulsion pump by electric wire, the first emulsion pump is connected with emulsion box by pipeline, emulsion box is provided with back the liquid joint, the emulsion box the inside is provided with screen pack, screen pack is near returning the liquid joint, return the liquid joint and connect back liquid filter by pipeline, return liquid filter and connect the first lifting jack by pipeline, the second lifting jack, return liquid filter and the first lifting jack, be respectively equipped with the first control valve between the second lifting jack, the second control valve, one end of the first lifting jack is arranged on the upper end on voltage stabilizing frame one side, the other end of the first lifting jack connects reservoir, the upper end of voltage stabilizing frame another side is connected with an end of the second lifting jack, the other end of the second lifting jack connects reservoir, all be provided with iron chains on voltage stabilizing frame vertical rack, voltage stabilizing frame upper end is provided with connection seat, connection seat is connected with the hydraulic prop head end by bolt, hydraulic prop is between voltage stabilizing frame vertical rack, expansion joint on telescoping catheter is connected with the pillar interface, lower end and the reservoir of telescoping catheter join, emulsion box connects suction filter successively by input duct, the first emulsion pump, accumulator, the second control valve, the first one-way lock, the second lifting jack, the second lifting jack connects the first one-way lock successively by back liquid pipeline, the second control valve, return liquid filter, magnetic filter, emulsion box, pressure meter and safety valve are connected between the first emulsion pump and accumulator, the second control valve, connect successively the first control valve by input duct between accumulator, the second one-way lock, the first lifting jack, the first lifting jack connects the second one-way lock successively by back liquid pipeline, the first control valve, the first control valve is connected to the second control valve by back liquid pipeline, on pipeline between accumulator.
According to described emulsion liquid recovering system, it is characterized in that: the expansion joint on described telescoping catheter connects the bottom of barrel of funnel by steel wire, the bottom of each barrel of funnel connects by steel wire, and the top of expansion joint is equipped with the unloading spanner.
According to described emulsion liquid recovering system, it is characterized in that: power supply connects the second flame-proof switch, and the second flame-proof switch connects the second emulsion pump by electric wire, and the second emulsion pump is connected with emulsion box by pipeline; Voltage stabilizing frame top is divided into the different design of height.
Advantageous effect of the present invention is: can effectively reclaim emulsion, and simple to operate, saved manpower, protected working environment, improved the speed of tapping, saved resource, have good economic benefit.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation on steady rest.
Fig. 3 is hydraulic scheme.
Fig. 4 is the structural representation of telescoping catheter.
In accompanying drawing: 1, the first flame-proof switch; 2, the second flame-proof switch; 3, the first emulsion pump; 4, the second emulsion pump; 5, emulsion box; 6, screen pack; 7, return the liquid joint; 8, return liquid filter; 9, the first control valve; 10, the second control valve; 11, telescoping catheter; 12, the first lifting jack; 13, voltage stabilizing frame; 14, the second lifting jack; 15, reservoir; 16, hydraulic prop; 17, pillar interface; 18, expansion joint; 19, steel wire; 20, barrel of funnel; 21, unloading spanner; 22, suction filter; 23, the first one-way lock; 24, the second one-way lock; 25, pressure meter; 26, accumulator; 27, magnetic filter; 28, safety valve; 29, iron chains; 30, connection seat.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments:
structure of the present invention such as Fig. 1, shown in 3, a kind of emulsion liquid recovering system, comprise the first flame-proof switch 1, the first emulsion pump 3, emulsion box 5, the first control valve 9, the first lifting jack 12, voltage stabilizing frame 13, steel wire 19, it is characterized in that: power supply connects the first flame-proof switch 1, the first flame-proof switch 1 connects the first emulsion pump 3 by electric wire, the first emulsion pump 3 is connected with emulsion box 5 by pipeline, emulsion box 5 is provided with back liquid joint 7, emulsion box 5 the insides are provided with screen pack 6, screen pack 6 is near returning liquid joint 7, return liquid joint 7 and connect back liquid filter 8 by pipeline, return liquid filter 8 and connect the first lifting jack 12 by pipeline, the second lifting jack 14, return liquid filter 8 and the first lifting jack 12, be respectively equipped with the first control valve 9 between the second lifting jack 14, the second control valve 10, one end of the first lifting jack 12 is arranged on the upper end on voltage stabilizing frame 13 one side, the other end of the first lifting jack 12 connects reservoir 15, the upper end of voltage stabilizing frame 13 another sides is connected with an end of the second lifting jack 14, the other end of the second lifting jack 14 connects reservoir 15, all be provided with iron chains 29 on voltage stabilizing frame 13 vertical racks, voltage stabilizing frame 13 upper ends are provided with connection seat 30, connection seat 30 is connected with hydraulic prop 16 head ends by bolt, hydraulic prop 16 is between voltage stabilizing frame 13 vertical racks, expansion joint 18 on telescoping catheter 11 is connected with pillar interface 17, the lower end of telescoping catheter 11 and reservoir 15 join, emulsion box 5 connects suction filter 22 successively by input duct, the first emulsion pump 3, accumulator 26, the second control valve 10, the first one-way lock 23, the second lifting jack 14, the second lifting jack 14 connects the first one-way lock 23 successively by back liquid pipeline, the second control valve 10, return liquid filter 8, magnetic filter 27, emulsion box 5, pressure meter 25 and safety valve 28 are connected between the first emulsion pump 3 and accumulator 26, the second control valve 10, connect successively the first control valve 9 by input duct between accumulator 26, the second one-way lock 24, the first lifting jack 12, the first lifting jack 12 connects the second one-way lock 24 successively by back liquid pipeline, the first control valve 9, the first control valve 9 is connected to the second control valve 10 by back liquid pipeline, on pipeline between accumulator 26.According to described emulsion liquid recovering system, it is characterized in that: the expansion joint 18 on described telescoping catheter 11 connects the bottom of barrel of funnel 20 by steel wire 19, the bottom of each barrel of funnel 20 connects by steel wire 19, and the top of expansion joint 18 is equipped with unloading spanner 21.According to described emulsion liquid recovering system, it is characterized in that: power supply connection the second flame-proof switch 2, the second flame-proof switches 2 connect the second emulsion pump 4, the second emulsion pumps 4 by electric wire and are connected with emulsion box 5 by pipeline; Voltage stabilizing frame 13 tops are divided into the different design of height.
Use principle of the present invention as shown in Figure 1, when the design of the first flame-proof switch 1, the first emulsion pump 3 and the second flame-proof switch 2, the second emulsion pump 4 can guarantee therein a switch and pump corrupted, still can work on an other pump and switch.Screen pack 6 and return liquid filter 8 and played good filtration is gone out foreign material in emulsion.after hydraulic prop 16 pressure testings are complete, on expansion joint 18 mounting column interfaces 17 with telescoping catheter 11, pull unloading spanner 21, the emulsion of hydraulic prop 16 is imported to (reservoir 15 once can store the emulsion in row's individual prop) in reservoir 15 through telescoping catheter 11, after emulsion completion of discharge in hydraulic prop 16, take down telescoping catheter 11, handle the first control valve 9, the second control valve 10 is with the first lifting jack 12, the second lifting jack 14 is heightened rising, make the height of reservoir 15 higher than emulsion box 5, the emulsion that is stored in like this in reservoir 15 flow back into emulsion box 5 through piping, emulsion is at time liquid filter 8 of emulsion box 5, after the filtration of magnetic filter 27 and processing, supercharging through the first emulsion pump 3 or the second emulsion pump 4 is re-injected in hydraulic prop 16 again, thereby forming the closed cycle of individual prop test macro emulsion uses, the waste that having avoided leaks causes.
Emulsion automatic recovery system operating principle
after the hydraulic prop pressure testing is complete, telescoping catheter is arranged on the right valve cylinder of triple-use valve, pull the unloading spanner, emulsion in individual prop is imported to (reservoir once can store the emulsion in row's individual prop) in reservoir through telescoping catheter, after the completion of discharge of individual prop internal emulsification liquid, take down telescoping catheter, handle control valve and will heighten the jack rising, height is higher than emulsion box, the emulsion that is stored in like this in reservoir flow back into emulsion box through conduit, emulsion is after emulsion box filtration and bar magnet processing, supercharging through emulsion pump is re-injected in individual prop again, thereby forming the closed cycle of individual prop test macro emulsion uses, the waste that having avoided leaks causes.
Contrast before and after the emulsion automatic recovery system is used
Before the use emulsion liquid recovering system, multiplexer is reclaimed in the monomer tapping that we use, it is to utilize the unloading path of the pulling force effect process triple-use valve of back-moving spring to enter the tapping retracting device, enters emulsion box by water guide bend pipe and sebific duct, carries out again multiplexing; Although it uses simple, but scientific and technological content is lower, just utilize the pulling force effect of back-moving spring when unloading, make emulsion lead back pump box, water guide bend pipe and sebific duct due to tapping recovery multiplexer when falling post have resistance to emulsion, make the emulsion flow velocity post speed overlong time that falls, directly affected the quality of individual prop.
After using the emulsion automatic recovery system, capture this difficult problem, emulsion is not subjected to extraneous drag effects when the monomer tapping falls post, tapping speed is fast, and the post time that falls is short, has improved the quality of individual prop, shorten the post time that falls, and had certain scientific and technological content, used simple operations convenient.。
The economic benefit that obtains
The emulsion automatic recovery system is owing to making the utilization of emulsion repetitive cycling, make the consumption of emulsion and water greatly reduce, 50 calculating of daily means test unit pillar, consuming oil emulsion 15Kg and 2000Kg water calculates, the daily consumption cost is 2150 yuan, approximately 770000 yuan of year saving funds have obtained good economic benefit.
The social benefit that obtains
Contain the number of chemical compositions such as rust protection agent, emulsifier, alcohol compound, lipoid substance in emulsion, enter soil can make plant withered, polluted source can cause water quality deterioration.The tapping recovery system can make the working solution liquid that produces after the individual prop unloading return to emulsion box, again used after treatment, liquid-supplying system forms closed circulation, changed traditional mode that directly waste liquid is discharged to sewer, reduced the pollution of emulsion to soil and water source and surrounding environment, environment protecting is very obvious.Recycling due to emulsion greatly reduced the waste of emulsion and water in whole test macro, reduced production cost, received obvious energy-saving effect; So it is environmental protection energy-conservation purpose again that project has reached, and good social benefit is arranged.
Embodiment recited above is described the preferred embodiment of the present invention; be not that design of the present invention and protection domain are limited; under the prerequisite that does not break away from design concept of the present invention; various modification and improvement that in this area, common engineers and technicians make technical scheme of the present invention all should fall into protection scope of the present invention.

Claims (3)

1. emulsion liquid recovering system, comprise the first flame-proof switch (1), the first emulsion pump (3), emulsion box (5), the first control valve (9), the first lifting jack (12), voltage stabilizing frame (13), steel wire (19), it is characterized in that: power supply connects the first flame-proof switch (1), the first flame-proof switch (1) connects the first emulsion pump (3) by electric wire, the first emulsion pump (3) is connected with emulsion box (5) by pipeline, emulsion box (5) is provided with back liquid joint (7), emulsion box (5) the inside is provided with screen pack (6), screen pack (6) is near returning liquid joint (7), return liquid joint (7) and connect back liquid filter (8) by pipeline, return liquid filter (8) and connect the first lifting jack (12) by pipeline, the second lifting jack (14), return liquid filter (8) and the first lifting jack (12), be respectively equipped with the first control valve (9) between the second lifting jack (14), the second control valve (10), one end of the first lifting jack (12) is arranged on the upper end on voltage stabilizing frame (13) one side, the other end of the first lifting jack (12) connects reservoir (15), the upper end of voltage stabilizing frame (13) another side is connected with an end of the second lifting jack (14), the other end of the second lifting jack (14) connects reservoir (15), all be provided with iron chains (29) on voltage stabilizing frame (13) vertical rack, voltage stabilizing frame (13) upper end is provided with connection seat (30), connection seat (30) is connected with hydraulic prop (16) head end by bolt, hydraulic prop (16) is positioned between voltage stabilizing frame (13) vertical rack, expansion joint (18) on telescoping catheter (11) is connected with pillar interface (17), the lower end of telescoping catheter (11) and reservoir (15) join, emulsion box (5) connects suction filter (22) successively by input duct, the first emulsion pump (3), accumulator (26), the second control valve (10), the first one-way lock (23), the second lifting jack (14), the second lifting jack (14) connects the first one-way lock (23) successively by back liquid pipeline, the second control valve (10), return liquid filter (8), magnetic filter (27), emulsion box (5), pressure meter (25) and safety valve (28) are connected between the first emulsion pump (3) and accumulator (26), the second control valve (10), connect successively the first control valve (9) by input duct between accumulator (26), the second one-way lock (24), the first lifting jack (12), the first lifting jack (12) connects the second one-way lock (24) successively by back liquid pipeline, the first control valve (9), the first control valve (9) is connected to the second control valve (10) by back liquid pipeline, on pipeline between accumulator (26).
2. emulsion liquid recovering system according to claim 1, it is characterized in that: the expansion joint (18) on described telescoping catheter (11) connects the bottom of barrel of funnel (20) by steel wire (19), the bottom of each barrel of funnel (20) connects by steel wire (19), and the top of expansion joint (18) is equipped with unloading spanner (21).
3. emulsion liquid recovering system according to claim 1, it is characterized in that: power supply connects the second flame-proof switch (2), the second flame-proof switch (2) connects the second emulsion pump (4) by electric wire, and the second emulsion pump (4) is connected with emulsion box (5) by pipeline; Voltage stabilizing frame (13) top is divided into the different design of height.
CN 201110331795 2011-10-21 2011-10-21 Emulsion recovery system Expired - Fee Related CN102352759B (en)

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Application Number Priority Date Filing Date Title
CN 201110331795 CN102352759B (en) 2011-10-21 2011-10-21 Emulsion recovery system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110331795 CN102352759B (en) 2011-10-21 2011-10-21 Emulsion recovery system

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CN102352759A CN102352759A (en) 2012-02-15
CN102352759B true CN102352759B (en) 2013-06-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106640166B (en) * 2016-12-20 2019-09-10 中国神华能源股份有限公司 Drainage recyclable device and hydraulic system for hydraulic support

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU1142495A (en) * 1994-01-27 1995-08-03 Bms Mine Supports (Pty) Limited Method and apparatus for supporting an overhead load
WO1995034743A1 (en) * 1994-06-13 1995-12-21 Contitech Luftfedersysteme Gmbh Mine prop
CN100535445C (en) * 2008-03-28 2009-09-02 枣庄矿业(集团)有限责任公司柴里煤矿 Automatic system for supplying roily oil
CN201247129Y (en) * 2008-08-08 2009-05-27 枣庄矿业集团付村煤业有限公司 Multiplexing apparatus for pouring and recovering liquid of integral post
CN201306171Y (en) * 2008-10-21 2009-09-09 枣庄矿业(集团)有限责任公司新安煤矿 Automatic water adding device with pump box
CN202300432U (en) * 2011-10-21 2012-07-04 枣庄矿业(集团)付村煤业有限公司 Emulsion liquid recovering system

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Granted publication date: 20130612

Termination date: 20131021