CN102350510B - Production method of corrugated pipe joint - Google Patents

Production method of corrugated pipe joint Download PDF

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Publication number
CN102350510B
CN102350510B CN 201110258231 CN201110258231A CN102350510B CN 102350510 B CN102350510 B CN 102350510B CN 201110258231 CN201110258231 CN 201110258231 CN 201110258231 A CN201110258231 A CN 201110258231A CN 102350510 B CN102350510 B CN 102350510B
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China
Prior art keywords
corrugated pipe
pipe connector
fixed disk
slide block
production method
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CN 201110258231
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CN102350510A (en
Inventor
张炜
徐亦炯
胡成兵
卢康成
胡召举
叶水金
牛志国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ad pipeline (Guangdong) Co.,Ltd.
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GUANGDONG YONGGAO PLASTIC INDUSTRY DEVELOPMENT Co Ltd
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Abstract

The invention discloses a production method of a corrugated pipe joint, which comprises the following steps of: (1) mounting a special fixture on a chuck of a lathe; (2) mounting a corrugated pipe joint blank on the special fixture; (3) starting the lathe, and turning the outside diameter of one end of the corrugated pipe joint blank; (4) stopping the lathe, turning around and mounting the corrugated pipe joint blank processed in the step (3) on the special fixture; (5) starting the lathe, and turning a helical step on the outside diameter on the other end of the corrugated pipe joint blank; and (6) stopping the lathe and detaching the threaded pipe joined processed in the step (5) to finish the one-time production of the corrugated pipe joint. The production method is suitable to be used for producing corrugated pipe joint blanks with different pipe diameters, and the corrugated pipe joint blank is stably mounted in the production process, so that the production safety is good.

Description

A kind of production method of corrugated pipe connector
Technical field
The present invention relates to the production method of the production method of corrugated pipe connector, particularly municipal corrugated pipe connector.
Background technology
Bellows because of its can bear bigger radial load, in light weight, make that efficient is high to be used widely.In existing bellows used, the influence because of each side factors such as transportation, physical features need connect bellows at the scene.Traditional method of attachment is with two bellowss butt joints, utilizes the bellows of hot melt band colligation two butt joints then, and the method must be operated at the scene, and since a side of bellows to contact with ground basically, therefore, when colligation hot melt band and inconvenience.Afterwards, people are in order to overcome above-mentioned defective, at the two ends of bellows jointing, and joint accepted to realize the connection of bellows, but existing joint all gets up by the butt joint sweat soldering, is easy to generate the phenomenon of cracking at joint, thereby influence the life-span of whole bellows system, do not reach the use standard of country, therefore, providing a kind of can necessitate with the joint that bellows has a higher bonding strength.
Summary of the invention
The production method that the purpose of this invention is to provide a kind of corrugated pipe connector, this production method can be fit to the production of the corrugated pipe connector stock of different tube diameters size, and in process of production to the clamping good stability of corrugated pipe connector stock, the security of production is good.
For achieving the above object, a kind of step of production method of corrugated pipe connector is as follows.
(1) special fixture is installed on the chuck of lathe.
(2) with corrugated pipe connector stock clamping to special fixture.
(3) start lathe, an end external diameter of turning corrugated pipe connector stock.
(4) stop lathe, will turn around clamping to special fixture through the corrugated pipe connector stock of above-mentioned steps (3).
(5) start lathe, the spiral step of turning on the external diameter of the corrugated pipe connector stock other end.
(6) stop lathe, the screwed pipe joint of above-mentioned steps (5) is disassembled, finish the production of a corrugated pipe connector.
Wherein, described special fixture comprises fixed disk; Central shaft position at fixed disk is equipped with the axis of guide; Being provided with the fixed disk central shaft at the fixed disk front end face is that the center of circle is at the slide block more than two that radially slides uniform on the circumference, the arc supporter is installed on each slide block, and it is on the same circumference in the center of circle that the outer circumference surface of the arc supporter on each slide block is in the fixed disk central shaft; Be with taper sheath on the described axis of guide; By moving axially taper sheath, each slide block can be on the front end face of fixed disk is radially motion simultaneously of the center of circle with the fixed disk central shaft, thereby regulates the radial motion simultaneously of arc supporter, with the installation and removal of the corrugated pipe connector stock that is fit to the different tube diameters size.
Aforementioned production method, owing at chuck special fixture has been installed, in special fixture by moving axially taper sheath, each slide block then can be on the front end face of fixed disk is radially motion simultaneously of the center of circle with the fixed disk central shaft, thereby regulate the radial motion simultaneously of arc supporter, with the purpose of the installation and removal that reach the corrugated pipe connector stock that is fit to the different tube diameters size.Owing to be provided with supporter, when the corrugated pipe connector stock is installed, the corrugated pipe connector stock is installed on the supporter and can processes, so just can overcome at chuck unsettled defective is installed, make the installation good stability of corrugated pipe connector stock, produce safety.
As improvement, the rear end face of taper sheath is connected with cylindrical sleeve, and cylindrical sleeve is enclosed within on the axis of guide, is formed with containing cavity between the inner peripheral surface of cylindrical sleeve and the axis of guide; The leading section of the axis of guide is provided with screw thread, and at the leading section of the axis of guide rotation loop bar that has been threaded, the rearward end outer circumference surface outward radial of rotation loop bar is extended with flange; Be provided with two thrust ball bearings in the described containing cavity, be formed with the gap between two thrust ball bearings; Described flange places in the gap.This structure is used for moving axially taper sheath, its process is: rotation rotation loop bar, the rotation loop bar is with respect to axis of guide axially-movable, the rotation loop bar is in motion process, flange drives cylindrical sleeve and taper sheath axially-movable, thereby reaches the purpose of mobile taper sheath, the position of the adjustment supporter that this structure can not only be manual, be convenient to clamping corrugated pipe connector stock, and simple in structure.Said structure, owing to be provided with thrust ball bearing, therefore, when the rotation of rotation loop bar, taper sheath will not followed the rotation of rotation loop bar.
As improvement, be provided with radially the patchhole that inserts to instrument at the leading section of rotation loop bar.Like this, be convenient to setting tool, help rotation rotation loop bar.
As improvement, between slide block and taper sheath, be provided with roller on the slide block.After roller is set, become rolling friction by sliding friction between slide block and the taper sheath, thereby reduced the resistance of motion of taper sheath, and avoided the wearing and tearing of slide block, simultaneously, behind rolling wheel wear, do not need to change slide block, only need to change roller and get final product, reduced maintenance cost.
As improvement, the central shaft position that is positioned at fixed disk at fixed disk is equipped with the lead that extends to the fixed disk rear end.This structure, when being installed to fixed disk on the chuck, lead has the guide-localization effect, the axiality between the central axis of raising fixed disk and the central axis of chuck, thereby the machining accuracy of raising parts.
As improvement, the arc supporter comprises skeleton body and arcuate member, and arcuate member is located on the skeleton body, and described skeleton body is hollow structure.The skeleton physical efficiency that is designed to hollow structure alleviates the weight of whole supporter, can reduce consumptive material simultaneously, reduces the manufacturing cost of special fixture.
As improvement, be provided with the reinforcement gusset between slide block and the skeleton body.This structure can improve the bonding strength between slide block and the skeleton body, simultaneously, can improve the radially bearing capacity of supporter.
Description of drawings
Fig. 1 is the stereogram of special fixture.
Fig. 2 is the cutaway view of special fixture.
Fig. 3 is the right view of special fixture.
Fig. 4 is the exploded view of special fixture.
Fig. 5 is the stereogram of bellows.
Fig. 6 is the exploded view of bellows.
Fig. 7 is the structure chart of corrugated pipe connector.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further elaborated.
As shown in Figures 1 to 4, special fixture comprises fixed disk 1, and the central shaft position of fixed disk 1 has an axially extending bore 101, is provided with installing hole 102 at fixed disk 1.Be positioned at through hole 101 places at the rear end face of fixed disk 1 ring flange 2 is installed.The lead 3 that extends by the oriented fixed disk of bolting rear end on the ring flange 2, described lead 3 is hollow-core construction.At lead 3 axis of guide 4 that passes through hole 101 is arranged fixedly, the front end of the axis of guide 4 is provided with screw thread 401.Be with taper sheath 5 on the axis of guide 4, the front end of taper sheath 5 is connected with cylindrical sleeve 6, and taper sheath 5 and cylindrical sleeve 6 are one-body molded, and cylindrical sleeve 6 is enclosed within on the axis of guide 4, is formed with containing cavity 601 between the inner peripheral surface of cylindrical sleeve 6 and the axis of guide; At the leading section of the axis of guide 4 rotation loop bar 7 that has been threaded, the rearward end outer circumference surface outward radial of rotation loop bar 7 is extended with flange 701; Be provided with two thrust ball bearings 8 in the described containing cavity 601, thrust bearing is limited in the containing cavity by an end cap 9, is formed with gap 801 between two thrust ball bearings; Described flange 701 places in the gap 801, is provided with radially the patchhole 702 that inserts to instrument at the leading section of rotation loop bar 7.Being provided with the fixed disk central shaft at fixed disk 1 front end face is that the center of circle is at the chute more than two 103 that radially extends uniform on the circumference, chute 103 is provided with the slide block 10 that can radially slide, arc supporter 11 is installed on each slide block, and it is on the same circumference in the center of circle that the outer circumference surface of the arc supporter on each slide block is in the fixed disk central shaft; Arc supporter 11 comprises skeleton body 111 and arcuate member 112, and arcuate member 112 is located on the skeleton body 111, and described skeleton body 111 is hollow structure, alleviating the weight of special fixture, and reduces manufacturing cost.In order to improve bonding strength between slide block and the skeleton body 111 and the radially bearing capacity of supporter 11, between slide block 10 and skeleton body 111, be provided with and strengthen gusset 12.In order to reduce the frictional force between slide block 10 and the taper sheath 5, at slide block 5 roller 13 is installed.
To shown in Figure 7, bellows comprises bellows body 20 and is located at the corrugated pipe connector 21 at bellows body 20 two ends as Fig. 5.
As shown in Figure 7, an end of corrugated pipe connector 21 has a spiral step 211.
The method step that utilizes above-mentioned special fixture to produce above-mentioned corrugated pipe connector is.
(1) lead 3 is extend in the centre bore of lathe chuck, to realize the location to special fixture, then, fixed disk 1 is fixed on the chuck by installing hole 102 with bolt.
(2) specific purpose tool is inserted through patchhole 702, by specific purpose tool rotation rotation loop bar 7, flange 701 on the rotation loop bar 7 impels cylindrical sleeve 6 and taper sheath 5 axially-movable together, the axially-movable of taper sheath 5 impel each slide block on chute 103 with the fixed disk central shaft be the center of circle radially simultaneously the motion, thereby regulate the radial motion simultaneously of arc supporter, make the external diameter of supporter that the stock of corrugated pipe connector be fit to is installed, then, with corrugated pipe connector stock clamping to supporter.
(3) start lathe, an end external diameter of turning corrugated pipe connector stock.
(4) stop lathe, will turn around clamping to supporter through the corrugated pipe connector stock of above-mentioned steps (3).
(5) start lathe, the spiral step of turning on the external diameter of the corrugated pipe connector stock other end.
(6) stop lathe, the screwed pipe joint of above-mentioned steps (5) is disassembled, finish the production of a corrugated pipe connector.
Production method of the present invention, owing to be provided with supporter 11, when the corrugated pipe connector stock is installed, the corrugated pipe connector stock is installed on the supporter and can processes, so just can overcome at chuck unsettled defective is installed, make the installation good stability of corrugated pipe connector stock, produce safety.
Certainly, processing corrugated pipe connector of the present invention can also finish by injection moulding or rotation molding.

Claims (6)

1. the production method of a corrugated pipe connector is characterized in that comprising the steps:
(1) special fixture is installed on the chuck of lathe;
(2) with corrugated pipe connector blank clamping to special fixture;
(3) start lathe, an end external diameter of turning corrugated pipe connector blank;
(4) stop lathe, will turn around clamping to special fixture through the corrugated pipe connector blank of above-mentioned steps (3);
(5) start lathe, the spiral step of turning on the external diameter of the corrugated pipe connector blank other end;
(6) stop lathe, the screwed pipe joint of above-mentioned steps (5) is disassembled, finish the production of a corrugated pipe connector;
Wherein, described special fixture comprises fixed disk; Central shaft position at fixed disk is equipped with the axis of guide; Being provided with the fixed disk central shaft at the fixed disk front end face is that the center of circle is at the slide block more than two that radially slides uniform on the circumference, the arc supporter is installed on each slide block, and it is on the same circumference in the center of circle that the outer circumference surface of the arc supporter on each slide block is in the fixed disk central shaft; Be with taper sheath on the described axis of guide; By moving axially taper sheath, each slide block can be on the front end face of fixed disk is radially motion simultaneously of the center of circle with the fixed disk central shaft, thereby regulates the radial motion simultaneously of arc supporter, with the installation and removal of the corrugated pipe connector blank that is fit to the different tube diameters size;
The rear end face of taper sheath is connected with cylindrical sleeve, and cylindrical sleeve is enclosed within on the axis of guide, is formed with containing cavity between the inner peripheral surface of cylindrical sleeve and the axis of guide; The leading section of the axis of guide is provided with screw thread, and at the leading section of the axis of guide rotation loop bar that has been threaded, the rearward end outer circumference surface outward radial of rotation loop bar is extended with flange; Be provided with two thrust ball bearings in the described containing cavity, be formed with the gap between two thrust ball bearings; Described flange places in the gap.
2. the production method of corrugated pipe connector according to claim 1 is characterized in that: be provided with radially the patchhole that inserts to instrument at the leading section of rotation loop bar.
3. the production method of corrugated pipe connector according to claim 1 is characterized in that: be provided with roller on the slide block between slide block and taper sheath.
4. the production method of corrugated pipe connector according to claim 1 is characterized in that: the central shaft position that is positioned at fixed disk at fixed disk is equipped with the lead that extends to the fixed disk rear end.
5. the production method of corrugated pipe connector according to claim 1, it is characterized in that: the arc supporter comprises skeleton body and arcuate member, and arcuate member is located on the skeleton body, and described skeleton body is hollow structure.
6. the production method of corrugated pipe connector according to claim 5 is characterized in that: be provided with the reinforcement gusset between slide block and the skeleton body.
CN 201110258231 2011-09-02 2011-09-02 Production method of corrugated pipe joint Active CN102350510B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN102350510A CN102350510A (en) 2012-02-15
CN102350510B true CN102350510B (en) 2013-07-17

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2510457B (en) * 2013-11-12 2017-06-07 Rolls Royce Plc Method and apparatus for forming thin discs
CN104646685A (en) * 2014-03-28 2015-05-27 梧州奥卡光学仪器有限公司 Microscope hinge base turning method
CN104625093A (en) * 2014-12-30 2015-05-20 瓦房店轴承集团有限责任公司 Large-diameter steel ball hard-turning method
CN104959966A (en) * 2015-07-06 2015-10-07 岳文智 Short section metal pipeline machining table
CN105081900B (en) * 2015-09-04 2017-12-08 武汉新芯集成电路制造有限公司 The sharpening positioner and its installation method of cutting blade

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201483012U (en) * 2009-07-15 2010-05-26 孙建勇 Front/rear end cover tooling fixture of power generator
DE102010026125A1 (en) * 2010-01-22 2011-07-28 Reinauer, Josef, 72488 Clamping apparatus for clamping hollow shaft cone and inner cone, has actuator device axially actuated from front or rear, and threaded sleeve through which apparatus is threaded directly into spindle
CN201900283U (en) * 2010-05-28 2011-07-20 中国航天科技集团公司长征机械厂 Six-jaw double-linkage self-centering chuck

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Address after: 510800 No.8, Xixiu Road, Maxi village, Xiuquan street, Huadu District, Guangzhou City, Guangdong Province

Patentee after: Ad pipeline (Guangdong) Co.,Ltd.

Address before: 510800 East 1, Dongxiu Road, Xinhua Street, Huadu District, Guangzhou, Guangdong

Patentee before: GUANGDONG YONGGAO PLASTIC INDUSTRY DEVELOPMENT Co.,Ltd.