Automatic serger
Technical field
The present invention relates to taping machine, specifically automatic serger.
Background technology
At present, processing technologys such as hard-cover book case, desk calendar, file have two kinds: one of which, use the dual-side of bilateral machine edging moulding cardboard, and repair behind the angle on the monolateral machine of folding the dual-side in addition of edging moulding cardboard respectively by hand.The productivity ratio of this kind technology is extremely low, and employee's manipulation strength is bigger, does not satisfy the demand of producing in enormous quantities at all; Its two, at present the automatic serger main motion mechanism of prior art has adopted pneumatic gearing, make its speed of production can not get promoting and the fault rate of machine high.Technology of its bag cardboard rear and front end has determined machine must adopt the two-layer drum drive mechanism, and such process structure is difficult to get rid of fast when fault such as clamp occurring at machine.The plate technology of colluding of its bag cardboard rear and front end makes machine can only process the bigger product of rear and front end cardboard specification, makes that the limitation of machine is stronger.How to develop and formulate that a cover is simple, efficient, to use wide wrapping process be the difficult problem that countries in the world are being captured.
Summary of the invention
(1) technical problem that will solve
The objective of the invention is the defective that exists to prior art, automatic serger is provided, can be efficiently, the stable machining product, make our reduce by production cost, operating efficiency significantly promotes, and can solve the problems of packing after printing simultaneously.
(2) technical scheme
The technical solution adopted for the present invention to solve the technical problems is: automatic serger, its structure comprise frame, main power plant, baffle plate, preceding Wrapping apparatus, preceding angle mechanism, the back angle mechanism of beating of beating; Said frame below is provided with main power plant, the preceding Wrapping apparatus of this main power plant through being provided with on cam drive, driving snake and the frame, precedingly beats angle mechanism, then beats angle mechanism and be connected.
Set preceding Wrapping apparatus, the preceding dead astern of beating angle mechanism are provided with baffle plate on the said frame; Said baffle plate is divided into set sideboard, the fixed dam of the cardboard baffle plate and the baffle plate cylinder guide rail left and right sides; Said sideboard, fixed dam rear are that angle mechanism is beaten in the back; Said cardboard baffle plate places on the baffle plate cylinder axis and is displaced on the baffle plate cylinder guide rail of frame setting through the baffle plate cylinder that is provided with on the baffle plate cylinder block; Baffle plate cylinder guide rail be provided with can before and after, the baffle plate cylinder block regulated of height, baffle plate cylinder block below is provided with two fishplate bars wheels.
The driving snake that said sideboard is connected by cam drive drives can make vertical back and forth movement, is used for compound good cardboard is navigated to fixed dam one side.
The front end of said baffle plate cylinder guide rail is provided with two clamps and detects photoelectricity.
Into plate sensor is installed before the said baffle plate cylinder, is processed with gas hole on the said cardboard baffle plate.
Wrapping apparatus before said, preceding beat angle mechanism, back beat the same horizontal plane in angle mechanism and baffle plate below and be provided with before in after pressure roller and front and back bound edge conveyer belt, edging moulding band; Bound edge turnover panel, bound edge brush are installed in the middle of the pressure roller after two, below pressure roller after two, are provided with the supporting plate bar.
Comprise the bound edge sprocket wheel of installing on bound edge slide block and the bound edge slide block in the Wrapping apparatus before said, the bound edge sprocket wheel is connected with the edging moulding piece; Bound edge chain one end on the bound edge sprocket wheel is connected with driving snake, and the other end is connected with the bound edge extension spring, and the bound edge upper end of slide block is provided with the bound edge stage clip.
Beat before said and beat the angle take-up housing before angle mechanism comprises, the preceding angle guide rail and preceding beaten is beaten to be equipped with on the guide rail of angle and is precedingly beaten horn ring, the preceding angle guide rail other end of beating is connected with driving snake; Before beat the angle take-up housing and be connected, this two width of cloth line slideway composition cross moving link with horizontal driving snake.
(3) beneficial effect
Automatic serger of the present invention is compared with prior art, has following beneficial effect:
Main drive gear of the present invention has adopted the mechanical cam transmission mechanism to cooperate high speed PLC to make the production efficiency of machine greatly improve.
Main transmission adopts the mechanical type cam mechanism to drive driving snake, makes machine stable, at a high speed, and is easy to adjust.
A whole set of process using individual layer pipeline system has avoided multilayer to come and go transmission mechanism, makes machine construction simple, handles easily and eliminating when the clamp fault occurring.
The bag front technology that adopts patented technology to innovate can be processed the cardboard of front end small breadth, makes that the applicable surface of machine is wider.
Adopt two cover clamps to detect photoelectricity, can effectively detect the clamp fault, when clamp occurring, PLC control machine suspends immediately, so that operating personnel fix a breakdown.
Sideboard, preceding Wrapping apparatus, the preceding angle mechanism of beating, the back beat angle mechanism kinematic parts equal the employing line slideway, guaranteed the precision and the stability of each mechanism action.
Adopted touch screen human-computer interface, the warning of machine all is presented on the touch-screen, is convenient to operating personnel's rapidly removing faults.
Repair the equipment of angle, edging moulding after a kind of brand-new cardboard and facial tissue are compound, can be used for producing products such as box of mobile telephone, desk calendar, file, hard-cover book case.
Description of drawings
Accompanying drawing 1 is the structural representation of automatic serger of the present invention.
Accompanying drawing 2 is the vertical view of Fig. 1;
Accompanying drawing 3, accompanying drawing 4 are before the preceding Wrapping apparatus bound edge and the structural representation behind the bound edge;
Accompanying drawing 5 is the preceding angle structural scheme of mechanism of beating;
Accompanying drawing 6 is the left view of Fig. 5;
Accompanying drawing 7 is the process chart of automatic serger of the present invention.
Among the figure: 1. frame; 2. main power plant; 3. cam drive; 4. driving snake; 5. pressure roller after; 5 '. preceding pressure roller; 5 ". middle pressure roller; 6. advance the plate sensor; 7. baffle plate cylinder block; 8. baffle plate cylinder; 9. cardboard baffle plate; 10. bound edge is brushed; 11. bound edge turnover panel; 12. supporting plate bar; 13. conveying axis; 14. back bound edge conveyer belt; 15. edging moulding band; 16. preceding bound edge conveyer belt; 17. clamp detects photoelectricity; 18. fixed dam; 19. baffle plate cylinder guide rail; 20. angle mechanism is beaten in the back; 21. fishplate bar wheel; 22. sideboard; 23. bound edge stage clip; 24. bound edge sprocket wheel; 25. edging moulding piece; 26. guide rail; 27. bound edge extension spring; 28. bound edge slide block; 29. bound edge chain; 30. the preceding angle guide rail of beating; 31. the preceding horn ring of beating; 32. the preceding angle slide block of beating; 33. the preceding angle take-up housing of beating.
The specific embodiment
Next explanation at length below with reference to Figure of description automatic serger of the present invention being done.
Automatic serger of the present invention, its structure comprise frame 1, main power plant 2, baffle plate, preceding Wrapping apparatus, preceding angle mechanism, the back angle mechanism 20 of beating of beating; Said frame below is provided with main power plant, the preceding Wrapping apparatus of this main power plant through being provided with on cam drive 3, driving snake 4 and the frame, precedingly beats angle mechanism, then beats angle mechanism 20 and be connected.
Set preceding Wrapping apparatus on the said frame; The preceding dead astern of beating angle mechanism is provided with baffle plate; Said baffle plate is divided into the set sideboard 22 of the cardboard baffle plate 9 and baffle plate cylinder guide rail 19 left and right sides; Fixed dam 18; Said sideboard; The fixed dam rear is that angle mechanism 20 is beaten in the back; Said cardboard baffle plate places on the baffle plate cylinder axis and through the baffle plate cylinder 8 that is provided with on the baffle plate cylinder block 7 and is displaced on the baffle plate cylinder guide rail 19 that is provided with on the frame; Baffle plate cylinder guide rail be provided with can before and after; The baffle plate cylinder block 7 that height is regulated, baffle plate cylinder block below are provided with two fishplate bar wheels 21.
The driving snake 4 that said sideboard 22 is connected by cam drive 3 drives can make vertical back and forth movement, is used for compound good cardboard is navigated to fixed dam 18 1 sides.
The front end of said baffle plate cylinder guide rail 19 is provided with two clamps and detects photoelectricity 17.
Into plate sensor 6 is installed before the said baffle plate cylinder 8, is processed with gas hole on the said cardboard baffle plate.
Wrapping apparatus before said, preceding beat angle mechanism, back beat the same horizontal plane in angle mechanism and baffle plate below and be provided with before in back pressure roller 5 ', 5 ", 5 and front and back bound edge conveyer belt 16,14, edging moulding band 15; after two, in the middle of the pressure roller 5 bound edge turnover panel 11 is installed, bound edge brushes 10, below pressure roller after two, is provided with supporting plate bar 12.
Comprise the bound edge sprocket wheel of installing on bound edge slide block 28 and the bound edge slide block 24 in the Wrapping apparatus before said, bound edge sprocket wheel 24 is connected with edging moulding piece 25; Bound edge chain one end on the bound edge sprocket wheel is connected with driving snake 4, and the other end is connected with the bound edge extension spring, and the bound edge upper end of slide block is provided with bound edge stage clip 23.
Beat before said and beat angle take-up housing 33 before angle mechanism comprises, precedingly beat angle slide block 32, the preceding angle guide rail 30 and preceding beaten is beaten to be equipped with on the guide rail of angle and is precedingly beaten horn ring 31, the preceding angle guide rail other end of beating is connected with driving snake 4; Before beat angle take-up housing 33 and be connected, this two width of cloth line slideway composition cross moving link with horizontal driving snake 4.
Like Fig. 1, shown in Figure 2: frame 1 top is provided with baffle plate cylinder guide rail 19; Described main power plant 2 is connected with cam drive 3; Described cam drive 3 is through driving snake 4 and sideboard 22, preceding Wrapping apparatus, the preceding angle mechanism of beating, and the back is beaten angle mechanism and is connected.
Like Fig. 1, shown in Figure 2: baffle plate cylinder guide rail 19 be provided with can before and after, the baffle plate cylinder block 7 regulated of height, when the product processed specification changes, can front and back controllable register cylinder block 7.Baffle plate cylinder 8 is installed on the baffle plate cylinder block 7.Baffle plate cylinder block 7 belows are provided with two fishplate bar wheels 21.Into plate sensor 6 is installed before the baffle plate cylinder 8, and 8 in baffle plate cylinder is provided with baffle plate 9, is processed with gas hole on the baffle plate 9.When advancing plate sensor 6 and sense the trimming, PLC connects the air blowing magnetic valve, and compressed air blows out from the gas hole on the baffle plate 9, facial tissue is blown smooth, and through baffle plate 9, and baffle plate just blocks the cardboard on the facial tissue.
As shown in Figure 1: the front end of baffle plate cylinder guide rail 19 is provided with two clamps and detects photoelectricity 17, is used to detect cardboard and has or not jam, and when two photoelectricity all had signal here, PLC control machine suspended immediately, so that operating personnel fix a breakdown.
Like Fig. 1, shown in Figure 2: the driving snake 4 that sideboard 22 is connected by cam drive 3 drives can make vertical back and forth movement, is used for compound good cardboard is navigated to fixed dam 18 1 sides, is convenient to beat the angle.
Like Fig. 3, shown in Figure 4: the bound edge sprocket wheel 24 in the preceding Wrapping apparatus drives upwards upset by the driving snake 4 that cam drive 3 connects, and plays the front end face paper and Board composite molding that cardboard is handled at the angle thereby will pass through.
Like Fig. 5, shown in Figure 6: precedingly beat preceding in the mechanism of angle and beat and beat horn ring 31 before being equipped with on the angle guide rail 30, the other end is connected with driving snake 4; Before beat angle take-up housing 33 and be connected with horizontal driving snake 4.This two width of cloth line slideway is formed the cross moving link.When beating the angle, beat horn ring 31 before driving snake 4 drives and travel forward and cardboard is beaten the angle handle well, after beating the angle and accomplishing, beat before driving snake 4 drivings longitudinally that horn ring 31 moves upward so that the edging moulding piece 25 in the preceding Wrapping apparatus rotates bound edges moves.
Like Fig. 1; Shown in Figure 2: that bound edge turnover panel 11, bound edge brush 10 are installed in the middle of the pressure roller 5 after two; Below pressure roller 5 after two, be provided with supporting plate bar 12; When the cardboard after handle in, bag front bilateral as Da Jiao, bag gets into, under the effect of bound edge turnover panel 11, bound edge brush 10, the rear end of cardboard also bound edge is handled well.
Like Fig. 7, can know the technological process of finding out automatic serger, compound good facial tissue and cardboard-Bao be bilateral-beat angle-Bao front-Bao back.Compound good facial tissue and cardboard are accomplished the bilateral technology of the first road bag through the bilateral part of bag of edging moulding band 15, preceding bound edge conveyer belt 16.Under the acting in conjunction of pressure roller 5, conveying axis 13, back bound edge conveyer belt 14, the bilateral cardboard of wrapping is transported to dozen angle; In the preceding Wrapping apparatus; When advancing plate sensor 6 and sense the trimming; PLC control air blowing magnetic valve, compressed air blows out from the gas hole on the baffle plate 9, facial tissue is blown smooth; Through baffle plate 9; After baffle plate blocked cardboard, PLC control conveying axis 13, back bound edge conveyer belt 14 stopped operating, in order to avoid scratch facial tissue.
Like Fig. 2, Fig. 5; PLC control cam drive 3 runnings when back bound edge conveyer belt 14 stops operating; Drive sideboard 22 through driving snake 4 and shift cardboard onto fixed dam 18 1 sides; Beat angle mechanism before this moment and afterwards beat the angle mechanism kinematic four angles of cardboard are all accomplished fluently, beat angle technology among completion Fig. 7.Like Fig. 5, preceding beating after angle mechanism beats the angle and accomplish beaten horn ring 31 before driving snake 4 drives longitudinally and moved upward, the facial tissue edging moulding that the edging moulding piece 25 before Fig. 3 in the Wrapping apparatus rotates the cardboard front end, the bag front technology among completion Fig. 7.Cam drive 3 continuation operations this moment; With sideboard 22, preceding Wrapping apparatus, the preceding angle mechanism of beating; The back is beaten the angle motion of mechanism and is all resetted; The baffle plate of PLC control simultaneously cylinder 8 moves upward and mentions baffle plate 9, and bound edge conveyer belt 14 will be accomplished the cardboard that wraps front technology and send into down road technology after PLC starts once more.PLC control baffle plate cylinder 8 resets so that get into next operation cycle when cardboard leaves baffle plate 9 fully.
Like Fig. 1, Fig. 2; The cardboard of bound edge is transferred to bound edge turnover panel 11 parts through back pressure roller 5 before accomplishing; Effect through the bound edge turnover panel is with cardboard rear section edging moulding; Through bound edge brush 10 that cardboard rear section brush is tight again; The effect of the supporting plate bar 12 of below is to hold the facial tissue that does not wrap the back, causes waste product to prevent that facial tissue from rolling downwards.So far accomplished the bag back technology among Fig. 7.
The above embodiment is a kind of of the more preferably concrete embodiment of the present invention, and common variation that those skilled in the art carries out in technical scheme scope of the present invention and replacement all should be included in protection scope of the present invention.