CN102331766B - Remote control system and method for shield machine - Google Patents
Remote control system and method for shield machine Download PDFInfo
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- CN102331766B CN102331766B CN201110232468.XA CN201110232468A CN102331766B CN 102331766 B CN102331766 B CN 102331766B CN 201110232468 A CN201110232468 A CN 201110232468A CN 102331766 B CN102331766 B CN 102331766B
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Abstract
The invention discloses a remote control system and method for a shield machine. In the system and the method, an industrial computer loaded with an internet of things chip is arranged in a shield machine body; the system is further provided with a wireless base station and a control management center unit; the control management center unit is provided with an industrial computer and a central database; a satellite encryption transmission system is wirelessly communicated with the wireless base station and the central database; a remote industrial computer command is used for controlling the industrial computer in the shield machine to acquire and read the work data of the shield machine; the internet of things chip is used for converting a data signal and realizing wireless signal transmission; the signal is received and triggered through the wireless base station; the satellite encryption transmission system is used for transiting the wireless transmission signal and transmitting the wireless transmission signal to the central database; the central database is used for converting a data format and saving; and the remote industrial computer is used for calling the data and performing data analysis and processing to realize remote real-time display and control of the working state of the shield machine.
Description
Technical field
The present invention relates to radio communication and remote control technology field, relate in particular to a kind of realization the tele-control system of shield machine and control method.
Background technology
Shielding tunnel excavator or shield excavation machine, be called for short shield machine, be a kind of special engineering machinery of tunnel piercing, that modern shield machine integrates is light, mechanical, electrical, liquid, sensing, infotech, has the excavation cutting soil body, carries soil quarrel, assembled tunnel-liner, measures the functions such as correction that lead.Shield machine relates to the multi-door subject technologies such as geology, building, machinery, mechanics, hydraulic pressure, electric, control, measurement, and will carry out manufacturing and designing of " cutting the garment according to the figure " formula according to different geology, and reliability requirement is high.Shield machine has been widely used in the Tunnel Engineering such as subway, railway, highway, municipal administration, water power.The basic functional principle of shield machine is exactly that a cylindrical steel assembly excavates soil while pushing ahead along tunnel axis, the housing of this cylinder component is shield, it plays a part temporary supporting to the also unlined Tunnel Section of excavating, bear the pressure of soil layer around, sometimes also bear ground water pressure and underground water is kept off to function outside.The operations such as excavation, casting, lining cutting are all to carry out under the shielding of shield.
At present, data storage and the control system of international shield machine are all arranged in the industrial computer of shield machine, and shield machine originally carries out headwork in underground or tunnel, singularity because of its working environment, this kind of design will accomplish that implementation data is processed and monitoring management difficulty is very large, because the storage in industrial computer is also sometimes sex-limited, because operational data that cannot each engineering of longer-term storage, cause control system to carry out controlling in real time and can not get carrying out, because operational data that cannot each engineering of longer-term storage; Cannot analyze targetedly; Cannot show in real time driving situation and carry out Long-distance Control at remote control center.
Summary of the invention
The object of the present invention is to provide a kind of shield machine tele-control system and method.The method can realize the operational data of each engineering of longer-term storage, analyzes targetedly, and shows in real time driving situation and shield machine is carried out to Long-distance Control at remote control center.Object of the present invention is also to provide a kind of tele-control system of realizing said method, and the industrial computer of shield machine is arranged to Internet of Things chip, is connected, and sets up remote database system by encrypted wireless signal with the wireless base station that is positioned at hole.
For achieving the above object, the present invention is achieved through the following technical solutions:
The invention discloses a kind of method of tele-control system Long-distance Control shield machine, the method is applied in tele-control system, in this system, wireless base station is set, big-dipper satellite encryption transmission system and control and management center cell, described wireless base station is placed in hole, described control and management center cell is provided with long-range industrial computer and central database, the wireless conducting of described big-dipper satellite encryption transmission system connects described wireless base station and central database, in described shield machine body, be provided with an industrial computer, Internet of Things chip is housed in this industrial computer, described method specifically comprises the following steps:
(1) described tele-control system starts or stops described shield machine;
(2) the described industrial computer image data information in described shield machine is controlled in described long-range industrial computer instruction; And by described Internet of Things chip convert wireless signals transmission; In the time of described Internet of Things chip processing transmitting wireless signals, can automatically realize encryption;
(3) described wireless base station receives and triggers described wireless signal; Described big-dipper satellite encryption transmission system is encrypted described wireless signal, and transmits it to described control and management center cell;
(4) above-mentioned data message is processed and stored to described control and management center cell;
(5) and by described long-range industrial computer call above-mentioned data message, carry out after data analysis processing, in real time shield machine work described in demonstration Long-distance Control.
Wherein, in described shield machine, be also provided with precision navigation locating device, the accurate location that itself and described big-dipper satellite encryption transmission system synchronous manipulation are realized described shield machine.
Wherein, described long-range industrial computer is also provided with data processing module and I/O module, is connected respectively with described central database.
Wherein, described wireless base station receives the wireless signal after encrypting and transfers to big-dipper satellite encryption transmission system, or by described big-dipper satellite encryption transmission system, provide coded signal transmission channel directly to receive the business datum of described wireless base station transfer, then realize encrypted transmission process.
Wherein, described central database has multiple bivariate tables, receives and store the real time data that described shield machine produces.
The invention also discloses a kind of shield machine tele-control system, this tele-control system comprises:
Shield machine, is provided with an industrial computer in described shield machine, be also provided with Internet of Things chip in described industrial computer, for gathering the job information data of described shield machine; Described Internet of Things chip, for convert wireless signals transmission, can be realized encryption in the time of described Internet of Things chip processing transmitting wireless signals automatically;
Wireless base station, described wireless base station is placed in hole, receives and trigger the nothing of described industrial computer transmission
Line signal;
Big-dipper satellite encryption transmission system, wireless conducting connects described wireless base station and described control and management center cell, and described big-dipper satellite encryption transmission system is encrypted described wireless signal, and transmits it to described control and management center cell;
Control and management center cell, described control and management center cell also includes long-range industrial computer and a central database, thus described long-range industrial computer calling data information realizes the remote real_time control to described shield machine.
Wherein, also comprise precision navigation locating device in described shield machine, described precision navigation locating device is total powerstation or inertial navigation system.
Wherein, in described long-range industrial computer, also comprise data processing module and I/O module, interconnect with described central database respectively.
Wherein, central database comprises data memory module, format converting module and a plurality of data buffer storage storer.
Wherein, described central database has multiple bivariate tables, receives and store the real time data that described shield machine produces.
Beneficial effect of the present invention: the present invention is owing to adopting Long-distance Control and unlimited signal transmission method, realized can longer-term storage each engineering operational data, analyze targetedly, and at remote control center, showing in real time driving situation and carrying out Long-distance Control.Simultaneously, by tele-control system, the industrial computer of shield machine is arranged to Internet of Things chip, by encrypted wireless signal, be connected with the wireless base station that is positioned at hole, and set up remote database system, data are stored in the database of CCC simultaneously, and can be presented in real time on the screen of CCC, can control in real time long-range shield machine.
Accompanying drawing explanation
According to drawings and embodiments the present invention is described in further detail below.
Fig. 1 is shield machine tele-control system structured flowchart of the present invention;
Fig. 2 is that central database of the present invention forms module diagram;
Fig. 3 is the method flow diagram of shield machine Long-distance Control of the present invention and information storage.
Embodiment
The invention provides a kind of shield machine tele-control system and method.Apply in this embodiment big-dipper satellite encryption system as the matrix that is communicated with transmission of wireless signals.Fig. 1 is shield machine tele-control system structured flowchart of the present invention, as shown in Figure 1, this shield machine tele-control system, the invention also discloses a kind of shield machine tele-control system, this tele-control system comprises: shield machine, in described shield machine, be provided with an industrial computer, in described industrial computer, be also provided with Internet of Things chip, for gathering the operational data information of described shield machine; Wireless base station, receives and triggers the wireless signal that described industrial computer transmits; Big-dipper satellite encryption transmission system, wireless conducting connects described wireless base station and described control and management center cell, and described big-dipper satellite encryption transmission system is encrypted described wireless signal, and transmits it to described control and management center cell; Control and management center cell, described control and management center cell also includes long-range industrial computer and a central database, thus described long-range industrial computer calling data information realizes the remote real_time control to described shield machine.Wherein, also comprise precision navigation locating device in described shield machine, described precision navigation locating device is total powerstation or inertial navigation system; In described long-range industrial computer, also comprise data processing module and I/O module, interconnect with described central database respectively; Central database, as shown in Figure 2, includes data memory module, format converting module and a plurality of data buffer storage storer.
Fig. 3 is the method flow diagram of shield machine Long-distance Control of the present invention and information storage, as shown in Figure 3, one industrial computer that Internet of Things chip is housed is set in the described shield machine body of this tele-control system, this tele-control system is also provided with wireless base station and control and management center cell, described control and management center cell comprises long-range industrial computer and central database, and big-dipper satellite encryption system is wireless, and conducting connects described wireless base station and central database.The method of shield machine Long-distance Control of the present invention and information storage, comprises the steps:
System starts shield machine and starts; Described shield machine work is controlled in described long-range industrial computer instruction; The industrial computer Information Monitoring data that shield machine is built-in are also understood machine operational data; Then by the described Internet of Things chip translation data signal in industrial computer and realize unlimited signal and transmit, this signal receives and triggers this signal by described wireless base station;
Wireless signal transmission described in the transfer of described big-dipper satellite encryption system, wireless signal is encrypted and transfer to described central database, after central database translation data form, stores, and described long-range industrial computer calls this data, carry out data analysis processing, then show output.
In the present embodiment, the built-in industrial computer of described shield machine connects described wireless base station by the inner matter chip conducting of networking, described big-dipper satellite encryption system can be realized data interaction communication by control and management center cell with described unlimited base station respectively, in described shield machine, also comprise precision navigation locating device, realizing described shield machine with described big-dipper satellite encryption system synchronous manipulation accurately locates, described long-range industrial computer also arranges data processing module and I/O module, interconnects respectively with described central database.
In the present embodiment, when processing and transmit unlimited signal, described Internet of Things chip can automatically realize ciphering process, described unlimited base station receives the wireless signal after encrypting and transfers to satellite encryption transmission system, or provide coded signal transmission channel by described satellite encryption transmission system, directly receive after the business datum of described wireless base station transfer, realize encrypted transmission process.
In the present embodiment, described central database has multiple bivariate tables, receive and store the real time data that described shield machine produces, described long-range industrial computer reads the data message of described central database, and in real time output display is in the display device of described long-range industrial computer, and whole process is carried out Long-distance Control to described shield machine duty in real time.
Method and the tele-control system of realizing shield machine Long-distance Control of the present invention, compare with traditional shield machine control technology, owing to having adopted Long-distance Control and wireless signal transmission method, realize the operational data of each engineering of longer-term storage, can analyze targetedly, at remote control center, show in real time driving situation and carry out Long-distance Control; Tele-control system is by arranging Internet of Things chip by the industrial computer of shield machine, by encrypted wireless signal, be connected with the wireless base station that is positioned at hole, and set up remote database system, data sync storage is in the database of CCC, driving situation can be presented on the screen of CCC in real time, can control long-range shield machine.
The present invention is not limited to above-mentioned embodiment, and all employings and analog structure of the present invention and method thereof realize all embodiments of the object of the invention all in protection scope of the present invention.
Claims (10)
1. the method for a tele-control system Long-distance Control shield machine, it is characterized in that: wireless base station, big-dipper satellite encryption transmission system and control and management center cell are set in this tele-control system, described wireless base station is placed in hole, described control and management center cell is provided with long-range industrial computer and central database, the wireless conducting of described big-dipper satellite encryption transmission system connects described wireless base station and central database, in described shield machine body, be provided with an industrial computer, Internet of Things chip is housed in this industrial computer, and described method specifically comprises the following steps:
(1) described tele-control system starts or stops described shield machine;
(2) the described industrial computer image data information in described shield machine is controlled in described long-range industrial computer instruction; And by described Internet of Things chip convert wireless signals transmission; In the time of described Internet of Things chip processing transmitting wireless signals, can automatically realize encryption;
(3) described wireless base station receives and triggers described wireless signal; Described big-dipper satellite encryption transmission system is encrypted described wireless signal, and transmits it to described control and management center cell;
(4) above-mentioned data message is processed and stored to described control and management center cell;
(5) and by described long-range industrial computer call above-mentioned data message, carry out after data analysis processing, in real time shield machine work described in demonstration Long-distance Control.
2. the method for tele-control system Long-distance Control shield machine according to claim 1, it is characterized in that: in described shield machine, be also provided with precision navigation locating device, the accurate location that itself and described big-dipper satellite encryption transmission system synchronous manipulation are realized described shield machine.
3. the method for tele-control system Long-distance Control shield machine according to claim 1 and 2, is characterized in that: described long-range industrial computer is also provided with data processing module and I/O module, is connected respectively with described central database.
4. the method for tele-control system Long-distance Control shield machine according to claim 1 and 2, it is characterized in that: described wireless base station receives the wireless signal after encrypting and transfers to big-dipper satellite encryption transmission system, or by described big-dipper satellite encryption transmission system, provide coded signal transmission channel directly to receive the business datum of described wireless base station transfer, then realize encrypted transmission process.
5. the method for tele-control system Long-distance Control shield machine according to claim 1 and 2, is characterized in that: described central database has multiple bivariate tables, receives and store the real time data that described shield machine produces.
6. a shield machine tele-control system, is characterized in that: this tele-control system comprises:
Shield machine, is provided with an industrial computer in described shield machine, be also provided with Internet of Things chip in described industrial computer, for gathering the job information data of described shield machine; Described Internet of Things chip, for convert wireless signals transmission, can be realized encryption in the time of described Internet of Things chip processing transmitting wireless signals automatically;
Wireless base station, described wireless base station is placed in hole, receives and trigger the wireless signal of described industrial computer transmission;
Big-dipper satellite encryption transmission system, wireless conducting connects described wireless base station and described control and management center cell, and described big-dipper satellite encryption transmission system is encrypted described wireless signal, and transmits it to described control and management center cell;
Control and management center cell, described control and management center cell also includes long-range industrial computer and a central database, thus described long-range industrial computer calling data information realizes the remote real_time control to described shield machine.
7. tele-control system according to claim 6, is characterized in that, also comprises precision navigation locating device in described shield machine, and described precision navigation locating device is total powerstation or inertial navigation system.
8. according to the tele-control system described in claim 6 or 7, it is characterized in that, in described long-range industrial computer, also comprise data processing module and I/O module, interconnect with described central database respectively.
9. according to the tele-control system one of claim 6 to 8 Suo Shu, it is characterized in that, central database comprises data memory module, format converting module and a plurality of data buffer storage storer.
10. according to the tele-control system one of claim 6 to 9 Suo Shu, it is characterized in that: described central database has multiple bivariate tables, receive and store the real time data that described shield machine produces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110232468.XA CN102331766B (en) | 2011-08-15 | 2011-08-15 | Remote control system and method for shield machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110232468.XA CN102331766B (en) | 2011-08-15 | 2011-08-15 | Remote control system and method for shield machine |
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| CN102331766A CN102331766A (en) | 2012-01-25 |
| CN102331766B true CN102331766B (en) | 2014-03-19 |
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| CN201110232468.XA Expired - Fee Related CN102331766B (en) | 2011-08-15 | 2011-08-15 | Remote control system and method for shield machine |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105006131A (en) * | 2015-07-30 | 2015-10-28 | 中铁工程装备集团有限公司 | Shield-tunneling-machine wireless data collecting system based on mobile phone |
| CN104990589B (en) * | 2015-07-30 | 2017-09-22 | 中铁工程装备集团有限公司 | A kind of shield tunneling measuring system |
| CN105487476B (en) * | 2015-12-29 | 2018-02-23 | 上海隧道工程有限公司 | The managing and control system and method for class rectangle shield-tunneling construction |
| CN105469581A (en) * | 2016-01-04 | 2016-04-06 | 天泽信息产业股份有限公司 | Total station remote control system and method |
| CN106154938A (en) * | 2016-09-18 | 2016-11-23 | 中铁隧道集团有限公司 | A kind of shield-tunneling construction process status data logging plant |
| CN107832961A (en) * | 2017-11-20 | 2018-03-23 | 中铁工程装备集团技术服务有限公司 | A kind of constructing tunnel dynamic real-time monitor system |
| CN108388791A (en) * | 2018-03-22 | 2018-08-10 | 中铁工程装备集团机电工程有限公司 | A kind of shield machine uses authentication management system |
| CN110284896A (en) * | 2019-05-29 | 2019-09-27 | 南京城市地下空间工程研究院有限公司 | Shield section risk management system based on shield machine construction |
| CN112922622A (en) * | 2021-02-05 | 2021-06-08 | 上海航天卫星应用有限公司 | Remote control system of shield machine |
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| CN101943003A (en) * | 2010-08-16 | 2011-01-12 | 上海地铁盾构设备工程有限公司 | Shield construction system based on ground penetrating radar |
| CN101995861A (en) * | 2010-09-07 | 2011-03-30 | 中国矿业大学 | Remote monitoring method and system for development machine |
| CN201853336U (en) * | 2010-08-16 | 2011-06-01 | 上海地铁盾构设备工程有限公司 | Shield construction information real-time transmission system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2991597B2 (en) * | 1993-09-03 | 1999-12-20 | 日立建機株式会社 | Control method and control device for push tube type shield machine |
| JP4139207B2 (en) * | 2002-12-13 | 2008-08-27 | 株式会社フジタ | Telemetry system in the tunnel |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101943003A (en) * | 2010-08-16 | 2011-01-12 | 上海地铁盾构设备工程有限公司 | Shield construction system based on ground penetrating radar |
| CN201853336U (en) * | 2010-08-16 | 2011-06-01 | 上海地铁盾构设备工程有限公司 | Shield construction information real-time transmission system |
| CN101995861A (en) * | 2010-09-07 | 2011-03-30 | 中国矿业大学 | Remote monitoring method and system for development machine |
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| JP特开2004-191288A 2004.07.08 |
| JP特开平7-71189A 1995.03.14 |
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